brake MAZDA MODEL 6 WAGON 2007 Workshop Manual

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CAUTION
Don't use steel wool, abrasive cleaners,
or strong detergents containing highly
alkaline or caustic agents on chrome-
plated or anodized aluminum parts.
This may result in damage to the
protective coating and cause
discoloration or paint deterioration.
qUnderbody Maintenance
Road chemicals and salt used for ice and
snow removal and solvents used for dust
control may collect on the underbody. If
not removed, they will speed up rusting
and deterioration of such underbody parts
as fuel lines, frame, floor pan, and exhaust
system, even though these parts may be
coated with anti-corrosive material.
Thoroughly flush the underbody and
wheel housings with lukewarm or cold
water at the end of each winter. Try also
to do this every month.
Pay special attention to these areas
because they easily hide mud and dirt. It
will do more harm than good to wet
down the road grime without removing
it.
The lower edges of doors, rocker panels,
and frame members have drain holes that
should not be clogged. Water trapped
there will cause rusting.
WARNING
Driving with Wet Brakes:
Driving with wet brakes is dangerous.
Increased stopping distance or the
vehicle pulling to one side when
braking could result in a serious
accident. Light braking will indicate
whether the brakes have been affected.
Dry the brakes by driving very slowly
and applying the brakes lightly until
brake performance is normal.
q Aluminum Wheel Maintenance
A protective coating is provided over the
aluminum wheels. Special care is needed
to protect this coating.
NOTE
lDon't use a wire brush or any
abrasive cleaner, polishing
compound, or solvent on aluminum
wheels. They may damage the
coating.
lOnly use a mild soap or neutral
detergent and always use a sponge or
soft cloth to clean the wheels.
Rinse thoroughly with lukewarm or
cold water. Also, be sure to clean the
wheels after driving on dusty or
salted roads. This helps prevent
corrosion.
lAvoid washing your vehicle in an
automatic car wash that uses high-
speed or hard brushes.
lIf your aluminum wheels lose luster,
wax the wheels.
8-58
Maintenance and Care
Appearance Care
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NOTE
Warm tires normally exceed recommended pressures. Don't release air from warm tires
to adjust the pressure.
Under-inflation can cause serious failures and accidents.
Over-inflation can produce a harsh ride and the greater possibility of damage from road
hazards.
qGlossary of Terms
Tire Placard: A label indicating the OE tire sizes, recommended inflation pressure, and
the maximum weight the vehicle can carry.
Tire Identification Number (TIN): A number on the sidewall of each tire providing
information about the tire brand and manufacturing plant, tire size, and date of
manufacture.
Inflation Pressure: A measure of the amount of air in a tire.
kPa: Kilopascal, the metric unit for air pressure.
psi: Pounds per square inch, the English unit for air pressure.
B-pillar: The structural member at the side of the vehicle behind the front door.
Original Equipment (OE): Describes components originally equipped on the vehicle.
Vehicle Load Limit: The maximum value of the combination weight of occupants and
cargo.
Bead Area of the Tire: Area of the tire next to the rim.
Sidewall Area of the Tire: Area between the bead area and the tread.
Tread Area of the Tire: Area on the perimeter of the tire that contacts the road when it's
mounted on the vehicle.
Seating capacity means the total allowable number of vehicle occupants. Seating capacity
is described on the tire label.
Production options weight is the combination weight of installed regular production
options weighing over 2.3 kilograms in excess of the standard items which they replace,
and not previously considered in the curb weight or accessory weight, including heavy
duty brakes, ride levelers, roof rack, heavy duty battery, and special trim.
Rim is the metal support (wheel) for a tire or a tire and tube assembly upon which the tire
beads are seated.
9-30
Customer Information and Reporting Safety Defects
Tire Information (U.S.A.)
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Vehicle Loading
NOTE
This vehicle is not designed to tow a trailer.
This section will guide you in the proper loading of your vehicle and/or trailer, to keep
your loaded vehicle weight within its design rating capability, with or without a trailer.
Properly loading your vehicle will provide maximum return of vehicle design performance.
Before loading your vehicle, familiarize yourself with the following terms for determining
your vehicle's weight ratings, with or without a trailer, from the vehicle's Safety
Certification Label and Tire and Load Information Label:
WARNING
Overloaded Vehicle:
Overloading a vehicle is dangerous. The results of overloading can have serious
consequences in terms of passenger safety. Too much weight on a vehicle's suspension
system can cause spring or shock absorber failure, brake failure, handling or steering
problems, irregular tire wear, tire failure or other damage.
Overloading makes a vehicle harder to drive and control. It also increases the distance
required for stopping. In cases of serious overloading, brakes can fail completely,
particularly on steep grades. The load a tire will carry safely is a combination of the
size of the tire, its load range, and corresponding inflation pressure.
Never overload the vehicle and always observe the vehicle's weight ratings from the
vehicle's Safety Certification and Tire and Load Information labels.
9-34
Customer Information and Reporting Safety Defects
Tire Information (U.S.A.)
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GCW
GCW (Gross Combination Weight)is the weight of the loaded vehicle (GVW) plus the
weight of the fully loaded trailer.
GCWR (Gross Combination Weight Rating) is the maximum allowable weight of the
vehicle and the loaded trailer - including all cargo and passengers - that the vehicle can
handle without risking damage. (Important: The towing vehicle's braking system is rated
for operation at GVWR, not at GCWR. Separate functional brakes should be used for safe
control of towed vehicles and for trailers weighing more than 1,500 lbs). The GCW must
never exceed the GCWR.
Maximum Loaded Trailer Weight is the highest possible weight of a fully loaded trailer
the vehicle can tow. It assumes a vehicle with only mandatory options, no cargo (internal or
external), a tongue load of 10 _
15% (conventional trailer) or king pin weight of 15 _
25%
(fifth-wheel trailer), and driver only (150 lbs). Consult your dealership (or the RV and
Trailer Towing Guide provided by your dealership) for more detailed information.
Tongue Load or Fifth-Wheel King Pin Weight refers to the amount of the weight that a
trailer pushes down on a trailer hitch.
Examples: For a 5000 lb conventional trailer, multiply 5000 by 0.10 and 0.15 to obtain a
proper tongue load range of 500 to 750 lbs. For an 11,500 lb fifth-wheel trailer, multiply by
0.15 and 0.25 to obtain a proper king pin load range of 1,725 to 2,875 lbs.
Customer Information and Reporting Safety Defects
Tire Information (U.S.A.)
9-39
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qLubricant Quality
Lubricant Classification
Engine oil Refer to the recommended SAE viscosity numbers
on page 8-18.
Manual transaxle oil 2.3-liter engineAny temperature
API Service
GL-4 or GL-5
SAE 75W-90
Above 10°C (50°F) API Service
GL-4 or GL-5
SAE 80W-90
3.0-liter engine API Service
GL-4 or GL-5
SAE 75W-90
Automatic transaxle fluid 2.3-liter engine
ATF M-V
3.0-liter engine JWS3309
Power steering fluid ATF M-V, or equivalent (e.g. Dexron® III)
Brake fluid SAE J1703, or FMVSS116 DOT-3
qCapacities
(Approximate Quantities)
Item Capacity
Engine oil 2.3-liter engine
With oil filter
replacement
4.3 L (4.5 US qt, 3.8 Imp qt)
Without oil filter
replacement 3.9 L (4.1 US qt, 3.4 Imp qt)
3.0-liter engine With oil filter
replacement
5.7 L (6.0 US qt, 5.0 Imp qt)
Without oil filter
replacement 5.2 L (5.5 US qt, 4.6 Imp qt)
Coolant 2.3-liter engine 7.0 L (7.4 US qt, 6.2 Imp qt)
3.0-liter engine 8.5 L (9.0 US qt, 7.5 Imp qt)
Manual transaxle oil 2.3-liter engine 2.87 L (3.03 US qt, 2.53 Imp qt)
3.0-liter engine 2.3 L (2.4 US qt, 2.0 Imp qt)
Automatic transaxle fluid 2.3-liter engine 8.14 L (8.60 US qt, 7.16 Imp qt)
3.0-liter engine 7.0 L (7.4 US qt, 6.1 Imp qt)
Fuel tank 68.0 L (18.0 US gal, 15.0 Imp gal)
Check oil and fluid levels with dipsticks or reservoir gauges.
Specifications
10-5
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qLight Bulbs
Exterior light
Light bulb Category
Wattage ECE R (SAE)
Headlights High beam 55 H1 (
―)
Low beam Halogen 55 H1 (
―)
Xenon fusion 35 D2S ( ―)
Front turn signal lights 27 ―(#2357A)
Parking lights 5 W5W ( ―)
Fog lights
í55 H11 (H11)
Side-marker lights 5―(― )
High-mount brake light Sedan
Non-LED bulb
18.4W16W (#921)
LED bulb
*24 ―(― )
5-Door 21 W21W (#7440)
Sport Wagon Non-LED bulb 21 W21W (#7440)
LED bulb
*24
―(― )
Rear turn signal lights Sedan/5-Door 21 WY21W (
―)
Sport wagon 21 W21W (#7440)
Brake lights/Taillights 21/5 W21/5W (#7443)
Taillights 5
*1W21/5W (#7443)
Reverse lights 18.4 W16W (#921)
License plate lights 5 W5W ( ―)
*1 Use a 21/5W type bulb.
*2 Bulb replacement is not possible because it is built into the unit. Replace the unit.
Interior light
Light bulb Category
Wattage ECE R
Trunk light (Sedan) 3―
Overhead light/Map lights 5W5W
Courtesy lights 5W5W
Vanity mirror lights
*Type A 1.2―
Type B 3―
Luggage compartment light 5-Door
5―
Sport Wagon 10―
* Vanity mirror lights
Specifications
10-7íSome models.
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A
Add-On Non-Genuine Parts and
Accessories ....................................... 9-16
Air Bag Systems ............................... 2-46
Ambient Temperature Display .......... 6-53
Antenna ............................................. 6-16
Anti-Lock Brake System (ABS) ......... 5-6Warning light ............................... 5-7
Appearance Care ............................... 8-54
Audio System ................................... 6-16 Audio control switch .................. 6-45
Audio set .................................... 6-27
Operating tips for audio
system ........................................ 6-16
Safety certification ..................... 6-48
Automatic Transaxle Driving tips ................................ 5-17
Fluid ........................................... 8-24
Manual shift mode ..................... 5-13
Shift-lock system ....................... 5-12
Transaxle ranges ......................... 5-11
B
BatteryEmergency starting .................... 7-17
Maintenance ............................... 8-33
Specifications ............................. 10-4
Beep sounds Ignition key reminder ................. 5-39
Lights-on reminder ..................... 5-39
Seat belt warning beep ............... 5-39
Before Starting the Engine .................. 4-6 After getting in ............................. 4-6
Before getting in .......................... 4-6
Body Lubrication .............................. 8-28
Bottle Holder ..................................... 6-55
Brake/Clutch Fluid ........................................... 8-22
B
BrakesAnti-lock brake system (ABS) ..... 5-6
Foot brake .................................... 5-4
Pad wear indicator ........................ 5-8
Parking brake ............................... 5-5
Warning light ............................... 5-6
Break-In Period ................................... 4-7
Bulb Replacement ............................. 8-39
C
Capacities .......................................... 10-5
Carbon Monoxide ............................... 4-5
Cargo Securing Loops ...................... 6-58
Cargo Sub-Compartment .................. 6-59
Catalytic Converter ............................. 4-3
Cell Phones ....................................... 9-17
Center Box ........................................ 6-56
Center Console .................................. 6-57
Child Restraint
Installing child-restraint
systems ....................................... 2-33
LATCH child-restraint
systems ....................................... 2-41
Child Safety Locks for Rear Doors ... 3-11
Climate Control System ...................... 6-2
Gas specifications ...................... 10-6
Clock ................................................. 6-53
Cruise Control ................................... 5-18
Cup Holder ........................................ 6-54
Customer Assistance ........................... 9-2
D
Dashboard Illumination .................... 5-27
Daytime Running Lights ................... 5-41
Defroster Rear window .............................. 5-45
11-2
Index
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D
Dimensions ....................................... 10-6
Door Locks ......................................... 3-9
Driving In Flooded Area ................... 4-10
Driving Tips ........................................ 4-7Automatic transaxle ................... 5-17
Break-in period ............................ 4-7
Driving in flooded area .............. 4-10
Hazardous driving ........................ 4-8
Money-saving suggestions ........... 4-7
Rocking the vehicle ...................... 4-9
Winter driving .............................. 4-9
E
Emergency Starting ........................... 7-17Flooded engine ........................... 7-17
Jump-starting .............................. 7-18
Push-starting .............................. 7-20
Emergency Towing ........................... 7-21
Emission Control System .................... 4-3
Engine Coolant ....................................... 8-20
Exhaust gas .................................. 4-5
Hood release .............................. 3-32
Oil .............................................. 8-18
Overheating ................................ 7-15
Starting ......................................... 5-3
Engine Compartment Overview ........ 8-17
Engine Coolant Overheating ................................ 7-15
Engine Coolant Temperature
Gauge ................................................ 5-26
Exhaust Gas ........................................ 4-5
Exterior Care ..................................... 8-56
F
Flasher Hazard warning .......................... 5-46
Headlights .................................. 5-40
Flat Tire ............................................... 7-3 Changing ...................................... 7-8
Spare tire and tool storage ............ 7-3
Fluids Owner maintenance ................... 8-15
Fog Lights ......................................... 5-42
Foot Brake .......................................... 5-4
Front Seats
(Electrically Operated Seats) ............... 2-5
Front Seats
(Manually Operated Seats) ................. 2-2
Fuel Filler lid and cap ........................ 3-30
Gauge ......................................... 5-27
Requirements ............................... 4-2
Tank capacity ............................. 10-5
Fuses ................................................. 8-49 Panel description ........................ 8-51
Replacement ............................... 8-49
G
Glove Box ......................................... 6-57
H
Hatch ................................................. 3-12Luggage compartment cover ...... 3-13
Luggage strap ............................. 3-13
Hazard Warning Flasher .................... 5-46
Hazardous Driving .............................. 4-8
Index
11-3
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O
Odometer and Trip Meter .................. 5-25
Outside Mirrors ................................. 3-40
Overhead Console ............................. 6-56
Overhead Lights ................................ 6-50
Overheating ....................................... 7-15
Overloading ...................................... 4-11
P
Paint Damage .................................... 8-54
Parking Brake ..................................... 5-5
Parking in an Emergency .................... 7-2
Power Door Locks ............................ 3-10
Power Steering .................................. 5-18Fluid ........................................... 8-23
Power Windows ................................ 3-23
Push-Starting ..................................... 7-20
R
Rear Door Child Safety Locks .......... 3-11
Rear Seat ............................................. 2-9
Rear Window Defroster .................... 5-45
Rear Window Washer ....................... 5-44
Rear Window Wiper .......................... 5-44
Rearview Mirror ................................ 3-41
Recreational Towing ......................... 7-22
Registering Your Vehicle in A Foreign
Country ............................................. 9-15
Rocking the Vehicle ............................ 4-9
S
Safety Defects, Reporting ................. 9-42
S
Seat Belt System 3-point type
(Except center-rear position) ...... 2-19
Automatic locking ...................... 2-18
Belt minder ................................. 2-27
Center-rear position .................... 2-23
Emergency locking .................... 2-18
Extender ..................................... 2-26
Pregnant women ........................ 2-18
Pretensioner and load limiting .... 2-21
Seat belt precautions .................. 2-16
Warning light/beep ..................... 2-27
Seats Front seat
(Electrically operated seats) ......... 2-5
Front seat
(Manually operated seats) ............ 2-2
Rear seat ....................................... 2-9
Security System Immobilizer system .................... 3-35
Theft-deterrent system ............... 3-38
Service Publications .......................... 9-44
Spare Tire and Tool Storage ................ 7-3
Specifications .................................... 10-4
Speedometer ...................................... 5-25
SRS Air Bags How the Air Bags Work ............. 2-53
Supplemental restraint systems
precautions ................................. 2-46
Starting the Engine .............................. 5-3
Steering Wheel .................................. 3-40 Horn ........................................... 5-46
Storage Box ...................................... 6-57
Index
11-5
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S
Storage Compartments ...................... 6-56Cargo securing loops .................. 6-58
Cargo sub-compartment ............. 6-59
Center box .................................. 6-56
Center console ............................ 6-57
Glove box ................................... 6-57
Overhead console ....................... 6-56
Storage box ................................ 6-57
Storage pocket ............................ 6-56
Storage Pocket .................................. 6-56
Sunshade ........................................... 3-34
Sunvisors .......................................... 6-49
T
Tachometer ........................................ 5-26
Temporary Spare Tire ....................... 8-37
Theft-Deterrent System ..................... 3-38
Tire Information ................................ 9-22
Tires Flat tire ......................................... 7-3
Inflation pressure ........................ 8-35
Replacement ............................... 8-36
Rotation ...................................... 8-35
Snow tires .................................. 4-10
Spare tire and tool storage ............ 7-3
Specifications ............................. 10-8
Tire chains .................................. 4-10
Uniform tire quality grading system
(UTQGS) ................................... 9-20
Tool ..................................................... 7-3
Towing Description ................................. 7-21
Emergency towing ..................... 7-21
Recreational towing ................... 7-22
T
Traction Control System (TCS) ........ 5-22
TCS indicator light ..................... 5-22
TCS OFF indicator light ............ 5-22
TCS OFF switch ........................ 5-23
Trip Meter ......................................... 5-25
Trunk Lid .......................................... 3-20 Inside trunk release lever ............ 3-22
Trunk Light ....................................... 3-21
Turn and Lane-Change Signals ......... 5-42
V
Vanity Mirrors ................................... 6-49
Vehicle Information Labels ............... 10-2
W
Warning Lights ................................. 5-29 ABS ............................................ 5-31
Air bag system ........................... 5-34
Automatic transaxle ................... 5-36
Brake system .............................. 5-31
Charging system ......................... 5-32
Check engine .............................. 5-33
Door-ajar .................................... 5-36
Engine oil pressure ..................... 5-33
Front seat belt pretensioner
system ........................................ 5-34
Low fuel ..................................... 5-34
Low washer fluid level ............... 5-36
Seat belt ...................................... 5-34
Warranty ............................................ 9-12
Washer Fluid ..................................... 8-27
Weights ............................................. 10-6
Wheel Replacement .......................... 8-37
Windows Power windows .......................... 3-23
Windshield Washer ........................... 5-44
11-6
Index
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