brakes MAZDA MODEL 626 2002 User Guide

5-28
Driving Your Mazda
Warning/Indicator Lights and Beeps
Form No. 8Q50-EA-01G
If the check engine light flashes
continuously, decrease your speed and
consult an Authorized Mazda Dealer as
soon as possible.





Door-Ajar Warning Light
This warning light comes on when any
door or trunk isn ’t securely closed.





ABS Warning Light
The warning light stays on for a few
seconds when the ignition switch is turned
to the ON position.
If the ABS warning light stays on while
you’ re driving, the ABS control unit has
detected a system malfunction. If this
occurs, your brakes will function
normally as if the vehicle had no ABS.
Should this happen, consult an Authorized
Mazda Dealer as soon as possible.





Air Bag System Warning Light
If the air bagseat belt pretensioner system
is OK, the warning light comes on when
the ignition switch is turned to the ON
position or after the engine is cranked.
After about 6 seconds it goes out.
A system malfunction is indicated when
the warning light constantly flashes, stays
on or doesn ’t come on at all. If any of
these occur, consult an Authorized Mazda
Dealer as soon as possible. The system
may not work in an accident.
NOTE
When the engine is jump-started to
charge the battery, uneven rpm occurs
and the ABS warning light comes on.
This is due to a weak battery, not a
malfunction.
Recharge the battery.
Self-Servicing the Air Bag Systems:Self-servicing or tampering with the
systems is dangerous. An air bag
could accidentally activate or become
disabled. This could cause serious
injuries. Never tamper with the
systems and always have an
Authorized Mazda Dealer perform all
servicing and repairs.
WARNING
J94S.book Page 28 Saturday, June 23, 2001 1:04 PM

8-3
Maintenance and Care
Form No. 8Q50-EA-01G
Scheduled Maintenance
Follow Schedule 1 if the vehicle is operated mainly where none of the following conditions
apply.
If any do apply, follow Schedule 2 (Canada and Puerto Rico residents follow Schedule 2).
•Repeated short-distance driving
• Driving in dusty conditions
• Driving with extended use of brakes
• Driving in areas where salt or other corrosive materials are being used
• Driving on rough or muddy roads
• Extended periods of idling or low-speed operation
• Driving for long periods in cold temperatures or extremely humid climates
Scheduled Maintenance
NOTE
After the described period, continue to follow the described maintenance at the
recommended intervals.
J94S.book Page 3 Saturday, June 23, 2001 1:04 PM

8-4
Maintenance and Care
Scheduled Maintenance
Form No. 8Q50-EA-01G





Schedule 1
I : Inspect and repair, clean, adjust, or replace if necessary.
(Oil-permeated air filter cannot be cleaned using the air-blow method.) R: Replace
L : Lubricate
*1: According to state and federal regulations, failure to perform maintenance on these items will not void your emissions warranties. However, Mazda recommends that all maintenance services be performed at the
recommended time or kilometrage (mileage) period to ensure long-term reliability.
Maintenance
Interval
Maintenance
Item Number of months or kilometers (miles), whichever comes first Months 6 12182430364248
×1000 Km 12 24 36 48 60 72 84 96
(×1000 Miles) (7.5) (15) (22.5) (30) (37.5) (45) (52.5) (60)
Engine valve clearance I
Drive belts (tension) II
Engine timing belt Inspect at 96,000km (60,000miles)
Replace every 168,000km (105,000miles)
Engine oil RRRRRRRR
Engine oil filter RRRRRRRR
Cooling system II
Engine coolant Replace at first 168,000km (105,000miles) or 60 months ;
after that, every 48,000km (30,000miles) or 24 months
Idle speed II
Air filter RR
Fuel lines and hoses
*1II
Hoses and tubes for emission*1I
Spark plugs 2.0-liter engine
(non-PLATINUM tipped type)
RR
2.5-liter engine
(PLATINUM tipped type) Replace every 96,000km (60,000miles)
Brake lines, hoses and connections II
Disc brakes II
Drum brakes II
Steering operation and linkages II
Front suspension ball joints II
Driveshaft dust boots II
Bolts and nuts on chassis and body II
Exhaust system heat shields II
All locks and hinges LLLLLLLL
Refrigerant amount (if installed) IIII
Compressor operation (if installed) IIII
08.fm Page 4 Monday, June 25, 2001 5:12 PM

8-5
Maintenance and Care
Scheduled Maintenance
Form No. 8Q50-EA-01G





Schedule 2
I : Inspect and repair, clean, adjust, or replace if necessary.
(Oil-permeated air filter cannot be cleaned using the air-blow method.) R: Replace
L : Lubricate
*1: According to state and federal regulations, failure to perform maintenance on these items will not void your emissions warranties. However, Mazda recommends that all maintenance services be performed at the
recommended time or kilometrage (mileage) period to ensure long-term reliability.
*2: If the vehicle is operated in cold districts { below –18 degrees C (0 degrees F) }, replace the timing belt at 96,000km (60,000miles).
Maintenance
Interval
Maintenance
Item Number of months or kilometers (miles), whichever comes first Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 Km 8 1624324048566472808896
(×1000 Miles) (5) (10) (15) (20) (25) (30) (35) (40) (45) (50) (55) (60)
Engine valve clearance I
Drive belts (tension) II
Engine timing belt
*2Inspect at 96,000km (60,000miles)
Replace every 168,000km (105,000miles)
Engine oil Puerto Rico
Replace every 5,000km (3,000miles) or 3 months
others RRRRRRRRRRRR
Engine oil filter RRRRRRRRRRRR
Cooling system II
Engine coolant Replace at first 168,000km (105,000miles) or 60 months ;
after that, every 48,000km (30,000miles) or 24 months
Engine coolant level IIIIIIIIIIII
Idle speed II
Air filter I
*1RI *1R
Fuel lines and hoses*1II
Hoses and tubes for emission*1I
Spark plugs 2.0-liter engine
(non-PLATINUM tipped type)
RR
2.5-liter engine
(PLATINUM tipped type) Replace every 96,000km (60,000miles)
Function of all lights IIIIIIIIIIII
Brake lines, hoses and connections II
Brake and clutch fluid level IIIIIIIIIIII
Disc brakes IIII
Drum brakes II
Tire inflation pressure and tire wear IIIIIIIIIIII
Steering operation and linkages II
Power steering fluid level IIIIIIIIIIII
Front suspension ball joints II
Driveshaft dust boots II
Bolts and nuts on chassis and body IIII
Exhaust system heat shields II
All locks and hinges LLLLLLLLLLLL
08.fm Page 5 Monday, June 25, 2001 5:12 PM

8-15
Maintenance and Care
Owner Maintenance
Form No. 8Q50-EA-01G
5. Fill the radiator (to the top of the filler neck) and then the coolant reservoir (to
F) with as much ethylene-glycol-based
coolant and water as necessary to
provide protection from freezing and
corrosion.
In extremely cold climates, add the
amount recommended by the coolant
manufacturer.
6. Reinstall the cooling system cap.
7. Run the engine at idle for about 10 minutes.
8. Then do this: •Run the engine at 2,500 rpm for
about 5 minutes.
• Increase the engine speed to 3,000
rpm for about 5 seconds and then
release the accelerator.
• Do this 4 or 5 times.
• Make sure the engine temperature
gauge does not reach the HOT zone.
After turning off the engine, inspect the
drain plug and the water hoses for leaks.
9. After the engine has cooled, remove the cooling system cap and inspect the
coolant level. If it ’s low, repeat steps 5
to 8.
Because this procedure requires technical
expertise, we recommend that it be done
by an Authorized Mazda Dealer.





Inspecting Brake/Clutch Fluid
Level
The brakes and clutch draw fluid from the
same reservoir.
Inspect the fluid level in the reservoir
regularly. It should be kept at MAX.
The level normally drops with
accumulated distance, a condition
associated with wear of brake and clutch
linings. If it is excessively low, have the
brake/clutch system inspected by an
Authorized Mazda Dealer.
NOTE
Mixing green coolant with orange
coolant could decrease the service life
expectancy of the coolant. Use only
genuine Mazda orange colored or
equivalent coolant.
Brake/Clutch Fluid
J94S.book Page 15 Saturday, June 23, 2001 1:04 PM

8-16
Maintenance and Care
Owner Maintenance
Form No. 8Q50-EA-01G





Adding Brake/Clutch Fluid
If the fluid level is low, add fluid until it
reaches MAX.
Before adding fluid, thoroughly clean the
area around the cap.
Spilled Brake Fluid:Spilled brake fluid is dangerous. If it
gets in your eyes, they could be
seriously injured. If this happens,
immediately flush your eyes with
water and get medical attention.
Brake fluid spilled on a hot engine
could cause a fire. Be careful not to
spill brake fluid on yourself or on the
engine.
Low Brake/Clutch Fluid Levels:
Low brake/clutch fluid levels are
dangerous. Low levels could signal
brake lining wear or a brake system
leak. Your brakes could fail and cause
an accident. If you find a low fluid
level, have the brakes and clutch
inspected.
WARNING• Brake and clutch fluid will damage
painted surfaces. If brake or clutch
fluid does get on a painted surface,
wipe it off immediately.
• Using nonspecified brake and clutch
fluids (page 10-4) will damage the
systems. Mixing different fluids
will also damage them.
If the brake/clutch system
frequently requires new fluid,
consult an Authorized Mazda
Dealer.
CAUTION
J94S.book Page 16 Saturday, June 23, 2001 1:04 PM

8-43
Maintenance and Care
Appearance Care
Form No. 8Q50-EA-01G
Insects, tar, tree sap, bird droppings,
industrial fallout, and similar deposits can
damage the finish if not removed
immediately. When prompt washing with
plain water is ineffective, use a mild soap
made for use on vehicles.
Thoroughly rinse off all soap with
lukewarm or cold water. Don’t allow soap
to dry on the finish.
After washing the vehicle, dry it with a
clean chamois to prevent water spots from
forming.
Waxing
Your vehicle needs to be waxed when
water no longer beads on the finish.
Always wash and dry the vehicle before
waxing it. In addition to the vehicle body,
wax the metal trim to maintain its luster.
1. Use wax which contains no abrasives. Waxes containing abrasive will remove
paint and could damage bright metal
parts.
2. Use a good grade of natural wax for metallic, mica, and solid colors. 3. When waxing, coat evenly with the
sponge supplied or a soft cloth.
4. Wipe off the wax with a soft cloth.





Repairing Damage to the Finish
Deep scratches or chips on the finish
should be repaired promptly. Exposed
metal quickly rusts and can lead to major
repairs.





Bright-Metal Maintenance
• Use tar remover to remove road tar and
insects. Never do this with a knife or
similar tool.
• To prevent corrosion on bright-metal
surfaces, apply wax or chrome
preservative and rub it to a high luster.
• During cold weather or in coastal
areas, cover bright-metal parts with a
coating of wax or preservative heavier
than usual. It would also help to coat
them with noncorrosive petroleum jelly
or some other protective compound.
Driving with Wet Brakes:Driving with wet brakes is dangerous.
Increased stopping distance or the
vehicle pulling to one side when
braking could result in a serious
accident. Light braking will indicate
whether the brakes have been
affected. Dry the brakes by driving
very slowly and applying the brakes
lightly until brake performance is
normal.
WARNING
NOTE
A spot remover to remove oil, tar, and
similar materials will usually also take
off the wax. Rewax these areas even if
the rest of the vehicle doesn ’t need it.
If your Mazda is damaged and needs
metal parts repaired or replaced, make
sure the body shop applies anti-
corrosion materials to all parts, both
repaired and new. This will prevent
them from rusting.
CAUTION
J94S.book Page 43 Saturday, June 23, 2001 1:04 PM

8-44
Maintenance and Care
Appearance Care
Form No. 8Q50-EA-01G





Underbody Maintenance
Road chemicals and salt used for ice and
snow removal and solvents used for dust
control may collect on the underbody. If
not removed, they will speed up rusting
and deterioration of such underbody parts
as fuel lines, frame, floor pan, and exhaust
system, even though these parts may be
coated with anti-corrosive material.
Thoroughly flush the underbody and
wheel housings with lukewarm or cold
water at the end of each winter. Try also to
do this every month.
Pay special attention to these areas
because they easily hide mud and dirt. It
will do more harm than good to wet
down the road grime without removing
it.
The lower edges of doors, rocker panels,
and frame members have drain holes that
should not be clogged. Water trapped
there will cause rusting.





Aluminum Wheel Maintenance
A protective coating is provided over the
aluminum wheels. Special care is needed
to protect this coating.
Don
’t use steel wool, abrasive
cleaners, or strong detergents
containing highly alkaline or caustic
agents on chrome-plated or anodized
aluminum parts. This may result in
damage to the protective coating and
cause discoloration or paint
deterioration.
CAUTION
Driving with Wet Brakes:Driving with wet brakes is dangerous.
Increased stopping distance or the
vehicle pulling to one side when
braking could result in a serious
accident. Light braking will indicate
whether the brakes have been
affected. Dry the brakes by driving
very slowly and applying the brakes
lightly until brake performance is
normal.
NOTE
• Don ’t use a wire brush or any
abrasive cleaner, polishing
compound, or solvent on aluminum
wheels. They may damage the
coating.
• Only use a mild soap or neutral
detergent and always use a sponge
or soft cloth to clean the wheels.
Rinse thoroughly with lukewarm or
cold water. Also, be sure to clean
the wheels after driving on dusty or
salted roads. This helps prevent
corrosion.
• Avoid washing your vehicle in an
automatic car wash that uses high-
speed or hard brushes.
• If your aluminum wheels lose
luster, wax the wheels.
WARNING
J94S.book Page 44 Saturday, June 23, 2001 1:04 PM

11-2
Form No. 8Q50-EA-01G
Index
A
Accessory Socket ............................. 6-38
Add-On Non-Genuine Parts and
Accessories
...................................... 9-10
Air Bag Systems
.............................. 2-25
Air Filter
.......................................... 8-21
Antenna
............................................ 6-11
Anti-Lock Brake System (ABS)
........ 5-6
Warning light
.............................. 5-7
Appearance Care
.............................. 8-40
Audio System
................................... 6-11
Audio set
................................... 6-19
Operating tips for
audio system
............................. 6-11
Safety certification
.................... 6-36
Automatic Transaxle Driving tips
............................... 5-12
Fluid
.......................................... 8-18
Overdrive
.................................. 5-11
Shift-lock system
...................... 5-10
Transaxle ranges
......................... 5-9
B
Battery Emergency starting
................... 7-12
Maintenance
............................. 8-24
Specifications
........................... 10-4
Beeps Ignition key reminder
............... 5-31
Lights-on reminder
................... 5-31
Before Starting the Engine
................. 4-6
After getting in
........................... 4-6
Before getting in
......................... 4-6
Body Lubrication
............................. 8-21
Brake/Clutch Fluid
.......................................... 8-15
B
BrakesAnti-lock brake system (ABS)
.... 5-6
Foot brake
................................... 5-4
Pad wear indicator
...................... 5-7
Parking brake
.............................. 5-5
Warning light
.............................. 5-5
Break-In Period
.................................. 4-7
Bulb Replacement
............................ 8-29
C
Capacities ......................................... 10-5
Carbon Monoxide
.............................. 4-5
Catalytic Converter
............................ 4-4
Cell Phones
...................................... 9-11
Center Console
................................. 6-43
Center Pocket
................................... 6-42
Child Restraint Child restraint precautions
........ 2-18
Installing child-restraint
systems
...................................... 2-21
Child Safety Lock for Rear Door
....... 3-5
Climate Control System
..................... 6-2
Gas specifications
..................... 10-6
Courtesy Light
.................................. 6-38
Cruise Control
.................................. 5-13
Cup Holders
..................................... 6-40
Customer Assistance
.......................... 9-2
D
Dashboard Illumination .................... 5-22
Daytime Running Lights
.................. 5-33
Defroster Rear window
............................. 5-35
Dimensions
....................................... 10-5
Door Locks
......................................... 3-3
Driving In Flooded Area
.................. 4-10
J94S.book Page 2 Saturday, June 23, 2001 1:04 PM