engine MAZDA MODEL B-SERIES 2002 Owners Manual (in English)

Fluid Mazda Part
NameApplication Capacity
Rear axle
lubricant
5Mazda SAE
80W-90
Premium Rear
Axle LubricantAll 2.4-2.5L (5.0-5.3
pints)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 2.6L (2.75
quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to the service maintenance
section to determine the correct service interval.
2Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick's normal operating range.
4Use Mazda Premium Engine Coolant (green in color). DO NOT USE
Mazda Extended Life Engine Coolant (orange in color). Refer toAdding
engine coolant, in the Maintenance and Care chapter.
5Traction-Lok axles use 2.2±2.4L (4.75±5.0 pints) of rear axle lubricant.
Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
Maintenance and Specifications
275

LUBRICANT SPECIFICATIONS
Item Mazda part name or equivalent
Front axle (4X4)SAE 80W-90 Premium Rear Axle
Lubricant
Rear axleSAE 80W-90 Premium Rear Axle
Lubricant
1
Brake fluid and clutch fluid (if
equipped)High Performance DOT 3 Motor
Vehicle Brake Fluid
Door weather strips Silicone Lubricant
Engine coolant Mazda Premium Engine Coolant
Engine oil 2.3L I4 and 3.0L V6
enginesSAE 5W-20 Super Premium Motor
Oil
Engine oil 4.0L V6 engines SAE 5W-30 Super Premium Motor
Oil
Hinges, door checks, latches,
striker plates, fuel filler door hinge
and seat tracksMulti-Purpose Grease
Transmission /steering/parking
brake linkages and pivots, brake
and clutch pedal shaft, clutch pilot
bearing and input shaft spline
(manual transmission).Premium Long-Life Grease
Power steering fluid, transfer case
fluid (4X4) and transmission fluid
(manual)MERCONtAT F
Automatic transmission (5R44E
and 5R55E)MERCONtVATF
2
Windshield washer fluidUltra-clear Windshield Washer
Concentrate
1Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. If submerged in
water, the rear axle lubricant should be changed.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your service maintenance
section to determine the correct service interval.
Maintenance and Specifications
276

ENGINE SPECIFICATIONS
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 1.04-1.19mm
(0.041-0.047
inch)1.07-1.17mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio9.7:1 9.14:1 9.0:1
VEHICLE DIMENSIONS
Vehicle dimensions Regular Cab
mm (in)SuperCab mm
(in)
(1) Overall length 4 763 (187.5) 5 153 (202.9)
(2) Overall width 1 785 (70.3) 1 785 (70.3)
(3) Overall height 4x2/4x4 1 575 (62.0) /
1 655 (65.2)1 585 (62.4) /
1 684 (66.3)
(4) Wheelbase 2 831 (111.4) 3 192 (125.7)
(5) Track - Front 1 486 (58.5) 1 485 (58.5)
(5) Track - Rear 1 455 (57.3) 1 455 (57.3)
2
5
3
Maintenance and Specifications
277

Vehicle identification number
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
279

A
ABS (see Brakes) .....................152
Air bag supplemental restraint
system ........................................125
and child safety seats ............127
description ..............................125
disposal ....................................130
driver air bag ..........................128
indicator light ...................16, 129
operation .................................128
passenger air bag ...................128
passenger deactivation
switch ......................................130
Air conditioning
manual heating and air
conditioning system .................74
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................246
Anti-lock brake system
(see Brakes) ......................152±153
Anti-theft system
warning light .............................18
Audio system
(see Radio) ......................23, 48, 57
Automatic transmission ............157
driving an automatic
overdrive .................................158
fluid, adding ............................263
fluid, checking ........................263
fluid, refill capacities ..............273
fluid, specification ..................277
Auxiliary power point ...........88, 98
Axle
lubricant specifications ..276±277
refill capacities ........................273
traction lok ..............................155B
Battery .......................................244
acid, treating emergencies .....244
charging system
warning light .............................17
jumping a disabled battery ....201
maintenance-free ....................244
servicing ..................................244
voltage gauge ............................21
Bed extender ..............................99
BeltMinder .................................121
Brakes ........................................152
anti-lock ...........................152±153
anti-lock brake system
(ABS) warning light .........16, 153
brake warning light ..................15
fluid, checking and adding ....262
fluid, refill capacities ..............273
fluid, specifications .........276±277
lubricant specifications ..276±277
parking ....................................154
shift interlock ..........................157
Break-in period .............................5
Bulbs ............................................79
C
Capacities for refilling fluids ....273
Cargo area shade ........................98
Cargo net .....................................98
CD-6 disc .....................................57
CD-single .....................................27
CD-single premium .....................48
Cell phone warning ...................280
Certification Label ....................278
Changing a tire .........................194
Index
281

Child safety restraints ..............136
child safety belts ....................136
Child safety seats ......................137
attaching with tether straps ..141
in front seat ............................139
in rear seat ..............................139
Cleaning your vehicle ...............223
engine compartment ..............219
exterior ............................219, 223
exterior lamps .........................221
instrument cluster lens ..........222
instrument panel ....................222
interior .....................................222
mirrors .....................................221
plastic parts ............................221
safety belts ..............................223
washing ....................................218
waxing .....................................218
wheels ......................................219
windows ..................................223
wiper blades ............................221
Climate control (see Air
conditioning or Heating) ......72, 74
Clock ....................26, 33, 47, 55, 68
Clutch
fluid ..........................................263
operation while driving ..........161
recommended shift speeds ....162
Compass, electronic ..............90±91
calibration .................................92
set zone adjustment .................91
Console ........................................98
Coolant
checking and adding ..............246
refill capacities ................249, 273
specifications ..................276±277
Cruise control
(see Speed control) ....................93Customer
Assistance ..........180, 207±208, 211
Getting roadside assistance ...180
D
Daytime running lamps
(see Lamps) ................................77
Dipstick
automatic transmission
fluid ..........................................263
engine oil .................................238
Doors
door ajar warning .....................18
lubricant specifications ..........276
Driveline universal joint and
slip yoke ....................................267
Driving under special
conditions ..........................167±168
mud ..........................................167
sand .........................................167
snow and ice ...........................168
through water .................167, 169
E
Emergencies, roadside
jump-starting ..........................201
Emission control system ..........259
Engine ........................................277
check engine/service engine
soon light ..................................14
cleaning ...................................219
coolant .....................................246
idle speed control ...................244
lubrication
specifications ..................276±277
refill capacities ........................273
service points ..................234±236
Index
282

starting after a collision .........182
Engine block heater .................150
Engine oil ..................................238
checking and adding ..............238
dipstick ....................................238
filter, specifications ................242
recommendations ...................242
refill capacities ........................273
specifications ..................276±277
Exhaust fumes ..........................151
F
Fluid capacities .........................273
Foglamps .....................................77
Four-Wheel Drive
vehicles ................................18, 163
description ..............................164
driving off road .......................166
electronic shift ........................164
indicator light .........................164
preparing to drive your
vehicle .....................................156
Fuel ............................................251
calculating fuel economy .......256
cap .....................................17, 253
capacity ...................................273
choosing the right fuel ...........254
comparisons with EPA fuel
economy estimates .................259
detergent in fuel .....................255
filling your vehicle with
fuel ...........................251, 253, 256
filter, specifications ................255
fuel pump shut-off switch .....182
gauge .........................................21
improving fuel economy ........256
octane rating ...................254, 277
quality ......................................254running out of fuel .................255
safety information relating to
automotive fuels .....................251
Fuses ..................................183±184
G
Gas cap (see Fuel cap) ......17, 253
Gas mileage (see Fuel
economy) ...................................256
Gauges .........................................19
battery voltage gauge ...............21
engine coolant temperature
gauge .........................................20
engine oil pressure gauge ........20
fuel gauge ..................................21
odometer ...................................22
speedometer .............................21
tachometer ................................22
trip odometer ............................22
GAWR (Gross Axle Weight
Rating) .......................................169
calculating ...............................171
definition .................................169
driving with a heavy load ......169
location ....................................169
GVWR (Gross Vehicle Weight
Rating) .......................................169
calculating .......................169, 171
definition .................................169
driving with a heavy load ......169
location ....................................169
H
Hazard flashers .........................181
Headlamps ...................................77
aiming ........................................78
bulb specifications ....................80
Index
283

daytime running lights .............77
flash to pass ..............................78
high beam ...........................18, 78
replacing bulbs .........................81
turning on and off ....................77
warning chime ..........................19
Heating
heater only system ...................72
heating and air conditioning
system .......................................74
Hood ..........................................233
I
Ignition ...............................147, 277
Infant seats (see Safety seats) 137
Inspection/maintenance (I/M)
testing ........................................260
Instrument panel
cleaning ...................................222
cluster ................................14, 222
lighting up panel and
interior .......................................78
location of components ............14
J
Jack ............................................194
positioning ...............................194
storage .............................194±197
Jump-starting your vehicle ......201
K
Keys ...........................106±107, 109
key in ignition chime ...............19
positions of the ignition .........147L
Lamps
bulb replacement
specifications chart ..................80
cargo lamps ...............................78
daytime running light ...............77
fog lamps ...................................77
headlamps .................................77
headlamps, flash to pass ..........78
instrument panel, dimming .....78
interior lamps .....................79±80
replacing bulbs .............79, 81±85
Lane change indicator
(see Turn signal) ........................79
Lights, warning and indicator ....14
air bag ........................................16
anti-lock brakes (ABS) ....16, 153
anti-theft ...................................18
brake ..........................................15
charging system ........................17
check coolant ............................15
check engine .............................14
cruise indicator .........................17
door ajar ....................................18
fuel cap light .............................17
high beam .................................18
overdrive off ..............................17
safety belt .................................16
speed control ............................97
turn signal indicator .................18
Limited slip axle
(see Traction Loc) ....................155
Load limits .................................169
GAWR ......................................169
GVWR ......................................169
trailer towing ..........................169
Loading instructions .................171
Lubricant specifications ...276±277
Index
284

Lumbar support, seats .............112
M
Manual transmission .................161
fluid capacities ........................273
lubricant specifications ..........277
reverse .....................................163
Mirrors
automatic dimming rearview
mirror ........................................90
cleaning ...................................221
side view mirrors (power) .......93
Motorcraft parts ........................255
O
Octane rating ............................254
Odometer .....................................22
Oil (see Engine oil) ..................238
Overdrive .....................................97
P
Panic alarm feature, remote
entry system ..............................104
Parking brake ............................154
Power distribution box (see
Fuses) ........................................187
Power door locks ......................102
Power steering ..........................155
fluid, checking and adding ....261
fluid, refill capacity ................273
fluid, specifications .........276±277
Power Windows ...........................89
Preparing to drive your
vehicle ........................................156R
Radio ................................23, 48, 57
Radio reception ...........................71
Relays ........................................183
Remote entry system .......102, 104
illuminated entry ....................103
locking/unlocking
doors ................................102±104
panic alarm .............................104
replacement/additional
transmitters .............................105
replacing the batteries ...........105
S
Safety belts (see Safety
restraints) ............19, 113±116, 118
Safety defects, reporting ..........217
Safety restraints ................113±118
belt minder .............................121
cleaning the safety
belts .................................124, 223
extension assembly ................120
for adults .........................114±116
for children .....................135±136
lap belt ....................................119
warning light and
chime ...................16, 19, 120±121
Safety seats for children ..........137
Seat belts
(see Safety restraints) .............113
Seats ..........................................111
child safety seats ....................137
cleaning ...................................222
SecuriLock passive anti-theft
system ........................106±107, 109
Servicing your vehicle ..............232
Index
285