light MAZDA MODEL B-SERIES 2002 (in English) Workshop Manual

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
10 7.5A Speed Control Servo/Amplifier
Assembly, Generic Electronic
Module (GEM), Shift Lock
Actuator, Turn Signals
11 7.5A Instrument Cluster, 4x4, Main
Light Switch, Central Security
Module (CSM)
12 Ð Not Used
13 20A Brake Pedal Position Switch
14 10A or Not Used 10A: If equipped with Anti-Lock
Brake System (ABS) Control
Module
15 Ð Not Used
16 30A Windshield Wiper Motor, Wiper
Hi-Lo Relay, Wiper Run/Park
Relay
17 20A Cigar Lighter, Data Link
Connector (DLC)
18 Ð Not Used
19 25A PCM Power Diode, Ignition, PATS
20 7.5A Generic Electronic Module
(GEM), Radio
21 15A Flasher (Hazard)
22 20A Auxiliary Power Socket
23 Ð Not Used
24 7.5A Clutch Pedal Position (CPP)
switch, Starter Interrupt Relay
25 Ð Not Used
Roadside Emergencies
186

2. If equipped, unlock and remove
the spare tire carrier lock from
the rear access hole located just
above the rear bumper and
below the tailgate.
3. Insert the straight end of the
jack handle into the rear access
hole located just above the rear
bumper and below the tailgate.
Forward motion will stop and
resistance to turning will be felt
when properly engaged.
4. Turn the handle
counterclockwise until tire is
lowered to the ground and the cable is slightly slack.
5. Remove the retainer from the spare tire.
Stowing the spare tire
1. Lay the tire on the ground with the valve stem facing up.
2. Install the retainer through the
wheel center and slide the
wheel under the vehicle.
3. Turn the spare handle clockwise
until the tire is raised to its
original position underneath the
vehicle. The spare handle
ratchets when the tire is raised
to the stowed position. It will
not allow you to overtighten.
4. If your vehicle is equipped with P265/75 R15 AT tires, do not stow a
flat or inflated full size spare tire in the spare tire carrier. The flat
Roadside Emergencies
197

Connecting the jumper cables
1. Connect the positive (+) booster cable to the positive (+) terminal of
the discharged battery.
Note:In the illustrations,lightning boltsare used to designate the
assisting (boosting) battery.
2. Connect the other end of the positive (+) cable to the positive (+)
terminal of the assisting battery.
+–+–
+–+–
Roadside Emergencies
202

2. Start the engine of the disabled vehicle.
3. Once the disabled vehicle has been started, run both engines for an
additional three minutes before disconnecting the jumper cables.
Removing the jumper cables
Remove the jumper cables in the reverse order that they were
connected.
1. Remove the jumper cable from thegroundmetal surface.
Note:In the illustrations,lightning boltsare used to designate the
assisting (boosting) battery.
2. Remove the jumper cable on the negative (-) connection of the
booster vehicle's battery.
+–+–
+–+–
Roadside Emergencies
204

WASHING YOUR VEHICLE
Wash your vehicle regularly with
cold or lukewarm water. Never use
strong detergents or soap. If your
vehicle is particularly dirty, use a
quality car wash detergent. Always
use a clean sponge, washing glove
or similar device and plenty of water
for best results. To avoid spots,
avoid washing when the hood is still
warm, immediately after or during
exposure to strong sunlight.
During winter months, it is especially important to wash the
vehicle on a regular basis. Large quantities of dirt and road salt
are difficult to remove and also cause damage to the vehicle.
Any gasoline spilled on the vehicle or deposits such as bird
droppings should be washed and sponged off as soon as possible.
Deposits not removed promptly can cause damage to the vehicle's
paintwork.
Remove any exterior accessories, such as antennas, before
entering a car wash. If you have wax applied to the vehicle at a
commercial car wash, it is recommended that you clean the wiper
blades and windshield as described inCleaning the wiper blades,
windshield and rear window.
After washing, apply the brakes several times to dry them.
WAXING YOUR VEHICLE
Waxing your vehicle on a regular basis will reduce minor scratches and
paint damage.
Wax when water stops beading on the surface. This could be every three
or four months, depending on operating conditions.
Use only carnauba or synthetic-based waxes. Use a cleaning fluid with a
clean cloth to remove any bugs before waxing your vehicle. Use tar
remover to remove any tar spots.
Avoid getting wax on the windshield, or on any surfaces which
appear coarse or bumpy. If you have wax applied at a commercial
car wash, it is recommended that you clean the wiper blades and
windshield as described inCleaning the wiper blades, windshield
and rear window.
Cleaning
218

REPAIRING PAINT CHIPS
Minor scratches or paint damage from road debris may be repaired with
Genuine Mazda Touch-Up Paint. Observe the application instructions on
the products.
Remove particles such as bird droppings, tree sap, insect remains, tar
spots, road salt and industrial fallout immediately.
CLEANING THE WHEELS
Wash with the same detergent as the body of your vehicle. Do not use
acid-based or alcohol-based wheel cleaners, steel wool, fuel or strong
detergents. Never use abrasives that will damage the finish of special
wheel surfaces. Use a tar remover to remove grease and tar.
The brushes used in some automatic car washes may damage the
finish on your wheels. Before going to a car wash, find out if the
brushes are abrasive.
CLEANING THE ENGINE
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
²Take care when using a power washer to clean the engine. The high
pressure fluid could penetrate the sealed parts and cause damage.
²Do not spray with cold water to avoid cracking the engine block or
other engine components.
²Cover the highlighted areas to prevent water damage when cleaning
the engine.
Cleaning
219

While operating your vehicle
²Note any changes in the sound of the exhaust or any smell or exhaust
fumes in the vehicle.
²Check for vibrations in the steering wheel. Notice any increased
steering effort or looseness in the steering wheel, or change in this
straight ahead position.
²Notice if your vehicle constantly turns slightly or ªpullsº to one side
when traveling on a smooth, level road.
²When stopping, listen and check for strange sounds, pulling to one
side, increased brake pedal travel or ªhard to pushº brake pedal.
²If any slipping or changes in the operation of your transmission occur,
check the transmission fluid level.
²Check automatic transmission Park function.
²Check parking brake.
At least monthly
²Check function of all interior and exterior lights.
²Check tires for wear and proper air pressure.
²Check engine oil level.
²Check coolant level in the coolant reservoir.
²Check washer fluid level.
At least twice a year (for example, every spring and fall)
²Check power steering fluid level.
²Check clutch fluid level (if equipped).
²Check and clean body and door drain holes.
²Check and lubricate all hinges, latches, and outside locks.
²Check and lubricate door rubber weather strips.
²Check parking brake for proper operation.
²Check lap/shoulder belts and seat latches for wear and function.
²Check air pressure in spare tire.
²Check windshield washer spray and wiper operation. Clean wiper
blades with clean cloth dampened with washer fluid.
²Check safety warning lamps (brake, ABS, air bag, safety belt) for
operation.
²Check cooling system fluid level and coolant strength.
²Check battery water level (non-maintenance free).
²Check battery connections and clean if necessary.
Maintenance and Specifications
231

SERVICE RECOMMENDATIONS
To help you service your vehicle:
²We highlight do-it-yourself items in the engine compartment for easy
location.
²We provide a Scheduled Maintenance section which makes tracking
routine service easy.
If your vehicle requires professional service, your dealership can provide
necessary parts and service. Check your ªWarranty Informationº to find
out which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Genuine Mazda parts are designed and built
to provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
Be especially careful when inspecting or servicing your vehicle.
²Do not work on a hot engine.
²When the engine is running, make sure that loose clothing, jewelry or
long hair does not get caught up in moving parts.
²Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
²Keep all lit cigarettes, open flames and other lit material away from
the battery and all fuel related parts.
If you disconnect the battery, the engine must ªrelearnº its idle
conditions before your vehicle will drive properly, as explained inBattery
in this chapter.
Working with the engine off
²Automatic transmission:
1. Set the parking brake and ensure the gearshift is securely latched in
P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels to prevent the vehicle from moving unexpectedly.
²Manual transmission:
1. Set the parking brake.
2. Depress the clutch and place the gearshift in 1 (First).
Maintenance and Specifications
232

WINDSHIELD WASHER FLUID
Washer fluid
Check the washer fluid whenever
you stop for fuel. The reservoir is
highlighted with a
symbol.
If the level is low, add enough fluid
to fill the reservoir. In very cold
weather, do not fill the reservoir all
the way.
Only use a washer fluid that meets Mazda specification . Refer to
Lubricant specificationsin this chapter.
State or local regulations on volatile organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive.
Washer fluids containing non-methanol antifreeze agents should be used
only if they provide cold weather protection without damaging the
vehicle's paint finish, wiper blades or washer system.
Note:Do not put washer fluid in the engine coolant reservoir. Washer
fluid placed in the cooling system may harm engine and cooling system
components.WASHERFLUIDONLY
RADIATOR
COOLANT
ONLY
Maintenance and Specifications
237

BATTERY
Your vehicle is equipped with a
Mazda maintenance-free battery
which normally does not require
additional water during its life of
service.
However, for severe usage or in high temperature climates, check the
battery electrolyte level. Refer to the service maintenance section for the
service interval schedules.
Keep the electrolyte level in each cell up to the ªlevel indicatorº.
Do not overfill the battery cells.
If possible, try to only fill the battery cells with distilled water. If the
battery needs water often, have the charging system checked.
If your battery has a cover/shield, make sure it is reinstalled
after the battery has been cleaned or replaced.
For longer, trouble-free operation, keep the top of the battery clean and
dry. Also, make certain the battery cables are always tightly fastened to
the battery terminals.
If you see any corrosion on the battery or terminals, remove the cables
from the terminals and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water.
WARNING: Batteries normally produce explosive gases which
can cause personal injury. Therefore, do not allow flames,
sparks or lighted substances to come near the battery. When
working near the battery, always shield your face and protect
your eyes. Always provide proper ventilation.
Maintenance and Specifications
244