light MAZDA MODEL B-SERIES 2002 (in English) Repair Manual
[x] Cancel search | Manufacturer: MAZDA, Model Year: 2002, Model line: MODEL B-SERIES, Model: MAZDA MODEL B-SERIES 2002Pages: 287, PDF Size: 2.47 MB
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²Keep the fuel pump nozzle in contact with the fuel container while
filling.
²DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/8 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
ªCheck Fuel Capº illuminates when the ignition is turned to the ON
position to ensure your bulb is working. When this light turns on, check
the fuel filler cap. Continuing to operate the vehicle with the Check Fuel
Cap light on, can activate the Service Engine Soon warning. When the
fuel filler cap is properly re-installed, the light(s) will turn off after a
period of normal driving.It may take a long period of time for the
system to detect an improperly installed fuel filler cap.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The warranty may be void
for any damage to the fuel tank or fuel system if the correct
genuine Mazda fuel filler cap is not used.
WARNING: The fuel system may be under pressure. If the fuel
filler cap is venting vapor or if you hear a hissing sound, wait
until it stops before completely removing the fuel filler cap.
Otherwise, fuel may spray out and injure you or others.
Maintenance and Specifications
253
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WARNING: If you do not use the proper fuel filler cap,
excessive pressure or vacuum in the fuel tank may damage the
fuel system or cause the fuel cap to disengage in a collision,
which may result in possible personal injury.
Choosing the right fuel
Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law
and could damage your vehicle.
Do not use fuel containing methanol. It can damage critical fuel system
components.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based compounds containing MMT.
Repairs to correct the effects of using a fuel for which your vehicle was
not designed may not be covered by your warranty.
Octane recommendations
Your vehicle is designed to use
ªRegularº unleaded gasoline with
pump (R+M)/2 octane rating of 87.
We do not recommend the use of
gasolines labeled as ªRegularº that
are sold with octane ratings of 86 or lower in high altitude areas.
Do not be concerned if your engine sometimes knocks lightly. However, if
it knocks heavily under most driving conditions while you are using fuel
with the recommended octane rating, see your authorized Mazda
dealership to prevent any engine damage.
Fuel quality
If you are experiencing starting, rough idle or hesitation driveability
problems during a cold start, try a different brand of ªRegularº unleaded
gasoline. ªPremiumº unleaded gasoline is not recommended (particularly
in the United States) because it may cause these problems to become
more pronounced. If the problems persist, see your authorized Mazda
dealership.
It should not be necessary to add any aftermarket products to your fuel
tank if you continue to use high quality fuel of the recommended octane
rating. Aftermarket products could cause damage to the fuel system.
87(R+M)/2 METHOD
Maintenance and Specifications
254
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²Using the air conditioner or defroster may reduce fuel economy.
²You may want to turn off the speed control in hilly terrain if
unnecessary shifting between third and fourth gear occurs.
Unnecessary shifting of this type could result in reduced fuel
economy.
²Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
²Resting your foot on the brake pedal while driving may reduce fuel
economy.
²Combine errands and minimize stop-and-go driving.
Maintenance
²Keep tires properly inflated and use only recommended size.
²Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
²Use recommended engine oil. Refer toLubricant specificationsin
this chapter.
²Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found in your vehicle service maintenance section.
Conditions
²Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
²Carrying unnecessary weight may reduce fuel economy (approximately
0.4 km/L [1 mpg] is lost for every 180 kg [400 lb] of weight carried).
²Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
²Using fuel blended with alcohol may lower fuel economy.
²Fuel economy may decrease with lower temperatures during the first
12±16 km (8±10 miles) of driving.
²Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
²Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
Maintenance and Specifications
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Illumination of the ªService Engine Soonº light, charging system warning
light or the temperature warning light, fluid leaks, strange odors, smoke
or loss of engine power, could indicate that the emission control system
is not working properly.
WARNING: Exhaust leaks may result in entry of harmful and
potentially lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle's emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult yourWarranty Guidefor complete emission warranty
information.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your ªCheck Engine/Service Engine
Soonº light is on, refer to the description in theWarning lights and
chimessection of theInstrument Clusterchapter. Your vehicle may not
pass the I/M test with the ªCheck Engine/Service Engine Soonº light on.
If the vehicle's powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a ªnot ready for I/M testº
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
²First, at least 10 minutes of driving on an expressway or highway.
²Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
Maintenance and Specifications
260
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A
ABS (see Brakes) .....................152
Air bag supplemental restraint
system ........................................125
and child safety seats ............127
description ..............................125
disposal ....................................130
driver air bag ..........................128
indicator light ...................16, 129
operation .................................128
passenger air bag ...................128
passenger deactivation
switch ......................................130
Air conditioning
manual heating and air
conditioning system .................74
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................246
Anti-lock brake system
(see Brakes) ......................152±153
Anti-theft system
warning light .............................18
Audio system
(see Radio) ......................23, 48, 57
Automatic transmission ............157
driving an automatic
overdrive .................................158
fluid, adding ............................263
fluid, checking ........................263
fluid, refill capacities ..............273
fluid, specification ..................277
Auxiliary power point ...........88, 98
Axle
lubricant specifications ..276±277
refill capacities ........................273
traction lok ..............................155B
Battery .......................................244
acid, treating emergencies .....244
charging system
warning light .............................17
jumping a disabled battery ....201
maintenance-free ....................244
servicing ..................................244
voltage gauge ............................21
Bed extender ..............................99
BeltMinder .................................121
Brakes ........................................152
anti-lock ...........................152±153
anti-lock brake system
(ABS) warning light .........16, 153
brake warning light ..................15
fluid, checking and adding ....262
fluid, refill capacities ..............273
fluid, specifications .........276±277
lubricant specifications ..276±277
parking ....................................154
shift interlock ..........................157
Break-in period .............................5
Bulbs ............................................79
C
Capacities for refilling fluids ....273
Cargo area shade ........................98
Cargo net .....................................98
CD-6 disc .....................................57
CD-single .....................................27
CD-single premium .....................48
Cell phone warning ...................280
Certification Label ....................278
Changing a tire .........................194
Index
281
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Child safety restraints ..............136
child safety belts ....................136
Child safety seats ......................137
attaching with tether straps ..141
in front seat ............................139
in rear seat ..............................139
Cleaning your vehicle ...............223
engine compartment ..............219
exterior ............................219, 223
exterior lamps .........................221
instrument cluster lens ..........222
instrument panel ....................222
interior .....................................222
mirrors .....................................221
plastic parts ............................221
safety belts ..............................223
washing ....................................218
waxing .....................................218
wheels ......................................219
windows ..................................223
wiper blades ............................221
Climate control (see Air
conditioning or Heating) ......72, 74
Clock ....................26, 33, 47, 55, 68
Clutch
fluid ..........................................263
operation while driving ..........161
recommended shift speeds ....162
Compass, electronic ..............90±91
calibration .................................92
set zone adjustment .................91
Console ........................................98
Coolant
checking and adding ..............246
refill capacities ................249, 273
specifications ..................276±277
Cruise control
(see Speed control) ....................93Customer
Assistance ..........180, 207±208, 211
Getting roadside assistance ...180
D
Daytime running lamps
(see Lamps) ................................77
Dipstick
automatic transmission
fluid ..........................................263
engine oil .................................238
Doors
door ajar warning .....................18
lubricant specifications ..........276
Driveline universal joint and
slip yoke ....................................267
Driving under special
conditions ..........................167±168
mud ..........................................167
sand .........................................167
snow and ice ...........................168
through water .................167, 169
E
Emergencies, roadside
jump-starting ..........................201
Emission control system ..........259
Engine ........................................277
check engine/service engine
soon light ..................................14
cleaning ...................................219
coolant .....................................246
idle speed control ...................244
lubrication
specifications ..................276±277
refill capacities ........................273
service points ..................234±236
Index
282
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starting after a collision .........182
Engine block heater .................150
Engine oil ..................................238
checking and adding ..............238
dipstick ....................................238
filter, specifications ................242
recommendations ...................242
refill capacities ........................273
specifications ..................276±277
Exhaust fumes ..........................151
F
Fluid capacities .........................273
Foglamps .....................................77
Four-Wheel Drive
vehicles ................................18, 163
description ..............................164
driving off road .......................166
electronic shift ........................164
indicator light .........................164
preparing to drive your
vehicle .....................................156
Fuel ............................................251
calculating fuel economy .......256
cap .....................................17, 253
capacity ...................................273
choosing the right fuel ...........254
comparisons with EPA fuel
economy estimates .................259
detergent in fuel .....................255
filling your vehicle with
fuel ...........................251, 253, 256
filter, specifications ................255
fuel pump shut-off switch .....182
gauge .........................................21
improving fuel economy ........256
octane rating ...................254, 277
quality ......................................254running out of fuel .................255
safety information relating to
automotive fuels .....................251
Fuses ..................................183±184
G
Gas cap (see Fuel cap) ......17, 253
Gas mileage (see Fuel
economy) ...................................256
Gauges .........................................19
battery voltage gauge ...............21
engine coolant temperature
gauge .........................................20
engine oil pressure gauge ........20
fuel gauge ..................................21
odometer ...................................22
speedometer .............................21
tachometer ................................22
trip odometer ............................22
GAWR (Gross Axle Weight
Rating) .......................................169
calculating ...............................171
definition .................................169
driving with a heavy load ......169
location ....................................169
GVWR (Gross Vehicle Weight
Rating) .......................................169
calculating .......................169, 171
definition .................................169
driving with a heavy load ......169
location ....................................169
H
Hazard flashers .........................181
Headlamps ...................................77
aiming ........................................78
bulb specifications ....................80
Index
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daytime running lights .............77
flash to pass ..............................78
high beam ...........................18, 78
replacing bulbs .........................81
turning on and off ....................77
warning chime ..........................19
Heating
heater only system ...................72
heating and air conditioning
system .......................................74
Hood ..........................................233
I
Ignition ...............................147, 277
Infant seats (see Safety seats) 137
Inspection/maintenance (I/M)
testing ........................................260
Instrument panel
cleaning ...................................222
cluster ................................14, 222
lighting up panel and
interior .......................................78
location of components ............14
J
Jack ............................................194
positioning ...............................194
storage .............................194±197
Jump-starting your vehicle ......201
K
Keys ...........................106±107, 109
key in ignition chime ...............19
positions of the ignition .........147L
Lamps
bulb replacement
specifications chart ..................80
cargo lamps ...............................78
daytime running light ...............77
fog lamps ...................................77
headlamps .................................77
headlamps, flash to pass ..........78
instrument panel, dimming .....78
interior lamps .....................79±80
replacing bulbs .............79, 81±85
Lane change indicator
(see Turn signal) ........................79
Lights, warning and indicator ....14
air bag ........................................16
anti-lock brakes (ABS) ....16, 153
anti-theft ...................................18
brake ..........................................15
charging system ........................17
check coolant ............................15
check engine .............................14
cruise indicator .........................17
door ajar ....................................18
fuel cap light .............................17
high beam .................................18
overdrive off ..............................17
safety belt .................................16
speed control ............................97
turn signal indicator .................18
Limited slip axle
(see Traction Loc) ....................155
Load limits .................................169
GAWR ......................................169
GVWR ......................................169
trailer towing ..........................169
Loading instructions .................171
Lubricant specifications ...276±277
Index
284
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Lumbar support, seats .............112
M
Manual transmission .................161
fluid capacities ........................273
lubricant specifications ..........277
reverse .....................................163
Mirrors
automatic dimming rearview
mirror ........................................90
cleaning ...................................221
side view mirrors (power) .......93
Motorcraft parts ........................255
O
Octane rating ............................254
Odometer .....................................22
Oil (see Engine oil) ..................238
Overdrive .....................................97
P
Panic alarm feature, remote
entry system ..............................104
Parking brake ............................154
Power distribution box (see
Fuses) ........................................187
Power door locks ......................102
Power steering ..........................155
fluid, checking and adding ....261
fluid, refill capacity ................273
fluid, specifications .........276±277
Power Windows ...........................89
Preparing to drive your
vehicle ........................................156R
Radio ................................23, 48, 57
Radio reception ...........................71
Relays ........................................183
Remote entry system .......102, 104
illuminated entry ....................103
locking/unlocking
doors ................................102±104
panic alarm .............................104
replacement/additional
transmitters .............................105
replacing the batteries ...........105
S
Safety belts (see Safety
restraints) ............19, 113±116, 118
Safety defects, reporting ..........217
Safety restraints ................113±118
belt minder .............................121
cleaning the safety
belts .................................124, 223
extension assembly ................120
for adults .........................114±116
for children .....................135±136
lap belt ....................................119
warning light and
chime ...................16, 19, 120±121
Safety seats for children ..........137
Seat belts
(see Safety restraints) .............113
Seats ..........................................111
child safety seats ....................137
cleaning ...................................222
SecuriLock passive anti-theft
system ........................106±107, 109
Servicing your vehicle ..............232
Index
285
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W
Warning chimes ...........................19
Warning lights (see Lights) .......14
Washer fluid ..............................237
Washing your vehicle ................218
Water, Driving through .............169
Waxing your vehicle .................218Windows
power .........................................89
Windshield washer fluid and
wipers
checking and adding fluid .....237
checking and cleaning ..............86
operation ...................................86
replacing wiper blades .............87
Wrecker towing .........................206
Index
287