steering MAZDA MODEL B3000 TRUCK 2006 Owner's Manual
[x] Cancel search | Manufacturer: MAZDA, Model Year: 2006, Model line: MODEL B3000 TRUCK, Model: MAZDA MODEL B3000 TRUCK 2006Pages: 266, PDF Size: 2.11 MB
Page 208 of 266

JOBNAME: No Job Name PAGE: 208 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
Maintenance ItemMaintenance Interval (Number of months or Miles (km),
whichever comes first)
Months 4 8 12 16 20 24 28 32 36 40 44 48
x 1000 miles 5 10 15 20 25 30 35 40 45 50 55 60 (x 1000 km) (8) (16) (24) (32) (40) (48) (56) (64) (72) (80) (88) (96)
Disc brake system III I
Caliper slide rails LLL L
Drum brake system, lines and hoses I I I I
Exhaust system for leaks, damage,
looseness II
Manual transmission fluid R
Automatic
transmission fluid *2 I I
Exhaust system shielding (for
trapped material) II
Propeller shaft U-joints (if equipped
with grease fittings) LLLLLL
Parking brake system (for damage
and operation) III I
Ball joints (4x2) I/L I/L I/L I/L
Transfer case fluid (4x4) Replace every 150,000 miles (240,000 km)
Rear axle lubricant Does not require replacement unless rear axle submerged in water
Accessory drive belts
Fuel filter *5 R R
Steering linkage, ball joints,
suspension and driveshaft III I
*1 The wheel lug nuts must be retightened to the proper specifications
at 500 miles (800 km) of new vehicle operation, at any wheel change, or
at any other time the wheel lug nuts have been loosened. Refer to
Wheel
Lug Nut Torque Specification in theTires, Wheels and Loading
chapter for the proper lug nut torque specification.
*2 Replace every 150,000 miles (240,000 km) unless submerged in water.
*3 At 60,000 miles (96,000 km), the dealer will replace the PCV valve at
no cost, except Canada and California vehicles.
*4 Refer to vehicle emission control information label for spark plug and
gap specifications.
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 208OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
208
Page 210 of 266

JOBNAME: No Job Name PAGE: 210 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
Maintenance ItemMaintenance Interval (Number of months or Miles (km),
whichever comes first)
Months 52 56 60 64 68 72 76 80 84 88 92 96
x 1000 miles 65 70 75 80 85 90 95 100 105 110 115 120 (x 1000 km) (104)(112)(121)(128)(136)(144)(152)(160)(168)(176)(184) (192)
Exhaust system for leaks, damage,
looseness II
Manual transmission fluid R
Automatic
transmission fluid *2 I I
Exhaust system shielding (for
trapped material) II
Propeller shaft U-joints (if equipped
with grease fittings) LLLLLL
Parking brake system (for damage
and operation) III I
Ball joints (4x2) I/L I/L I/L I/L
Transfer case fluid (4x4) Replace every 150,000 miles (240,000 km)
Rear axle lubricant Does not require replacement unless rear axle submerged in water
Accessory drive belts I
Fuel filter *5 R R
Steering linkage, ball joints,
suspension and driveshaft III I
*1 The wheel lug nuts must be retightened to the proper specifications
at 500 miles (800 km) of new vehicle operation, at any wheel change, or
at any other time the wheel lug nuts have been loosened. Refer to
Wheel
Lug Nut Torque Specification in theTires, Wheels and Loading
chapter for the proper lug nut torque specification.
*2 Replace every 150,000 miles (240,000 km) unless submerged in water.
*3 At 60,000 miles (96,000 km), the dealer will replace the PCV valve at
no cost, except Canada and California vehicles.
*4 Refer to vehicle emission control information label for spark plug and
gap specifications.
*5 The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty nor
limit recall liability prior to completion of the vehicle's useful life.
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 210OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
210
Page 213 of 266

JOBNAME: No Job Name PAGE: 213 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
²Note any changes in the sound of the exhaust or any smell or exhaust
fumes in the vehicle.
² Check for vibrations in the steering wheel. Notice any increased
steering effort or looseness in the steering wheel, or change in the
straight ahead position.
² Notice if your vehicle constantly turns slightly or ªpullsº to one side
when traveling on a smooth, level road.
² When stopping, listen and check for strange sounds, pulling to one
side, increased brake pedal travel or ªhard to pushº brake pedal.
² If any slipping or changes in the operation of your transmission occur,
check the transmission fluid level.
² Check automatic transmission Park function.
² Check parking brake.
At least monthly
² Check function of all interior and exterior lights.
² Check tires for wear and proper air pressure.
² Check engine oil level.
² Check coolant level in the coolant reservoir.
² Check washer fluid level.
At least twice a year (for example, every spring and fall)
² Check power steering fluid level.
² Check clutch fluid level (if equipped).
² Check and clean body and door drain holes.
² Check and lubricate all hinges, latches, and outside locks.
² Check and lubricate door rubber weather strips.
² Check parking brake for proper operation.
² Check lap/shoulder belts and seat latches for wear and function.
² Check air pressure in spare tire.
² Check windshield washer spray and wiper operation. Clean wiper
blades with clean cloth dampened with washer fluid.
² Check safety warning lamps (brake, ABS, air bag, safety belt) for
operation.
² Check cooling system fluid level and verify coolant specific gravity is
correct for summer or winter conditions.
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 213OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
213
Page 215 of 266

JOBNAME: No Job Name PAGE: 215 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
1. Set the parking brake, depress the clutch and place the gearshift in 1(First).
2. Turn off the engine and remove the key.
3. Block the wheels.
Working with the engine on
² Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
² Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in N (Neutral).
2. Block the wheels.
Note: Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood release handle located under
the bottom of the instrument
panel near the steering column.
2. Go to the front of the vehicle and release the auxiliary latch
that is located under the front
center of the hood.
3. Lift the hood and support it with the prop rod.
CIMS #83511
com_working_on.05 itdseq=262
CIMS #555081 com_hood-title itdseq=263
CIMS #80404
com_hood_open.03 itdseq=264
art=unogf302_a
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 215OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
215
Page 216 of 266

JOBNAME: No Job Name PAGE: 216 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.3L I4 engine1. Windshield washer fluid reservoir
2. Engine coolant reservoir
3. Engine oil dipstick
4. Transmission fluid dipstick (automatic transmission)
5. Engine oil filler cap
6. Brake fluid reservoir
7. Power distribution box
8. Clutch fluid reservoir (manual transmission)
9. Battery
10. Power steering fluid reservoir
11. Air filter assemblyCIMS #71972
com_engine-comp itdseq=265
CIMS #528617 com_2.3L-rwd itdseq=266
art=ranmc141_b
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 216OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
216
Page 217 of 266

JOBNAME: No Job Name PAGE: 217 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
3.0L V6 engine1. Engine coolant reservoir
2. Windshield washer fluid reservoir
3. Engine oil filler cap
4. Transmission fluid dipstick (automatic transmission)
5. Engine oil dipstick
6. Brake fluid reservoir
7. Power distribution box
8. Clutch fluid reservoir (manual transmission)
9. Battery
10. Power steering fluid reservoir
11. Air filter assemblyCIMS #689982
com_3.0L-rwd.mbs itdseq=267
art=ranmc115_g
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 217OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
217
Page 218 of 266

JOBNAME: No Job Name PAGE: 218 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
4.0L SOHC V6 engine1. Windshield washer fluid reservoir
2. Transmission fluid dipstick (automatic transmission)
3. Engine oil filler cap
4. Engine oil dipstick
5. Brake fluid reservoir
6. Power distribution box
7. Clutch fluid reservoir (manual transmission)
8. Battery
9. Power steering fluid reservoir
10. Air filter assembly
11. Engine coolant reservoirCIMS #713068
com_4.0L-sohc.mbs itdseq=268
art=expmc101_m
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 218OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
218
Page 244 of 266

JOBNAME: No Job Name PAGE: 244 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
²First, at least 10 minutes of driving on an expressway or highway.
² Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
POWER STEERING FLUID
² 2.3L I4 engine
² 3.0L V6 engine
CIMS #76037
com_check-steering-fluid.04
itdseq=306
art=ranmc143_a
art=expmc500_a
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 244OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
244
Page 245 of 266

JOBNAME: No Job Name PAGE: 245 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
²4.0L V6 engine
Check the power steering fluid. Refer to the service maintenance section
for the service interval schedules. If adding fluid is necessary, use only
MERCONt AT F.
1. Start the engine and let it run until it reaches normal operating temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several times.
3. Turn the engine off.
4. If your vehicle is equipped with a 3.0L V6 engine, check the
fluid level on the dipstick. It should be within the FULL HOT range.
Do not add fluid if the level is within this range.
5. If your vehicle is equipped with a 4.0L SOHC V6 or 2.3L I4
engine, check the fluid level in the reservoir. It should be between
the MIN and MAX lines. Do not add fluid if the level is within this
range.
6. If the fluid is low, add fluid in small amounts, continuously checking the level until it reaches the FULL HOT range. Be sure to put the
dipstick back in the reservoir.
DONOTOVERFILLPOWERSTEERINGFLUID
art=expmc501_a
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 245OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
245
Page 252 of 266

JOBNAME: No Job Name PAGE: 252 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
FluidMazda Part
NameApplication Capacity
Power steering
fluid Mazda
MERCONt
AT FAll Fill to range on
dipstick
Transmission
fluid
1Mazda
MERCONt AT F5-speed manual 2.8 quarts
(2.65L)2
Mazda
MERCONtV
AT F4x2 vehicles
with automatic
and 2.3L I4
engine9.9 quarts
(9.4L)3
4x2 vehicles
with automatic
and 3.0L or 4.0L
engines10.0 quarts
(9.5L)3
4x4 vehicles
with automatic
and 3.0L or 4.0L
10.3 quarts
(9.8L)3
Engine coolant4Premium Engine
Coolant
2.3 L I4 engine
with manual
transmission10.5 quarts
(10.0L)
2.3L I4 engine
with automatic
transmission 10.2 quarts
(9.7L)
3.0L V6 engine
with manual
transmission 15.1 quarts
(14.3L)
3.0L V6 engine
with automatic
transmission 14.8 quarts
(14.0L)
4.0L V6 engine
with manual
transmission 13.7 quarts
(13.0L)
4.0L V6 engine
with automatic
transmission 13.2 quarts
(12.5L)
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 252OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
252