maintenance MAZDA MODEL B3000 TRUCK 2007 Repair Manual

CLUTCH FLUID (IF EQUIPPED)
Check the fluid level. Refer toscheduled maintenancefor the service
interval schedules.
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, refill the fluid level to the step
in the reservoir.
Use only a DOT 3 brake fluid designed to meet Mazda specification.
Refer to Maintenance product specifications and capacities in this
chapter.
WARNING: Carefully read cautionary information on product
label. For MEDICAL EMERGENCY INFORMATION contact a
physician or Poison Control Center immediately. Failure to
follow these instructions may result in personal injury.
1. Clean the reservoir cap before removal to prevent dirt and
water from entering the
reservoir.
2. Remove cap and rubber diaphragm from reservoir.
3. Add fluid until the level reaches the step in the reservoir.
4. Reinstall rubber diaphragm and cap onto reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid
• Refer to scheduled maintenance information for scheduled check
and change intervals.
• Transmission does not consume fluid.
• Check fluid when transmission is not operating properly or if you see
a leak.
• Fluid level must be checked at normal operating temperature, 20 miles
(30 km) of driving.
To check and add fluid: 1. Drive the vehicle 20 miles (30 km) to reach normal operating temperatures.
2007 B-Series (mbs)
Owners Guide (post-2002-fmt)
USA (fus)
Maintenance and Specifications
255

2. If driven in hot weather, city traffic, pulling a trailer, allowtransmission to cool for 30 minutes before checking.
3. Engage parking brake, start engine.
4. Put your foot on the brake pedal and move the gearshift lever slowly through all of the gear ranges.
5. Shift to P (Park) and leave the engine running.
6. Remove the dipstick, wipe clean with a dry lint free rag.
7. Install and fully seat the dipstick into the filler tube.
8. Remove the dipstick and inspect the fluid level. Level should be
in the cross-hatched area.
9. If necessary, add fluid in 1/2 pint (250ml) increments through the filler tube until the level is correct at normal operating temperatures.
Refer to the Maintenance product specifications and capacities
section in this chapter for the correct fluid type. The use of any
other non-approved fluid may cause internal transmission damage.
10. Fluid can be checked at ambient temperatures between 50–95°F
(10–30°C). DO NOT ADD fluid
until the transmission is at
normal operating temperatures or the transmission will be overfilled.
Low fluid level
Do not drive the vehicle if the fluid
level is at or below the bottom of
the dipstick.
High fluid level
Fluid levels above the safe range
may cause overheating, shift and/or
engagement concerns and internal
transmission damage. If an overfill
condition occurs, excess fluid should
be removed by an authorized dealer.
2007 B-Series (mbs)
Owners Guide (post-2002-fmt)
USA (fus)
Maintenance and Specifications
256

Checking and adding manual transmission fluid (if equipped)1. Park the vehicle on a level surface.
2. Engage the parking brake fully – put in first gear.
3. Ensure that the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and inspect the fluid level.
6. Fluid level should be at the bottom of the opening.
7. Add enough fluid through the filler opening so that the fluid
level is at the bottom of the
opening.
8. Install and tighten the fill plug securely.
Use only fluid that meets Mazda specifications. Refer to the
Maintenance product specifications and capacities section in this
chapter.
2007 B-Series (mbs)
Owners Guide (post-2002-fmt)
USA (fus)
Maintenance and Specifications
257

TRANSFER CASE FLUID (IF EQUIPPED)1. Park the vehicle on a level surface.
2. Engage the parking brake fully – put in first gear.
3. Ensure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and inspect the fluid level.
6. Fluid level should be at the bottom of the opening.
7. Add enough fluid through the filler opening so that the fluid
level is at the bottom of the
opening.
8. Install and tighten the fill plug securely.
Use only fluid that meets Mazda specifications. Refer to the
Maintenance product specifications and capacities section in this
chapter.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. If the original universal joints are replaced with universal
joints equipped with grease fittings, lubrication will also be necessary.
2007 B-Series (mbs)
Owners Guide (post-2002-fmt)
USA (fus)
Maintenance and Specifications
258

CHECKING AND ADDING REAR DIFFERENTIAL FLUID1. Park the vehicle on a level surface.
2. Engage the parking brake fully – put in first gear.
3. Assure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and inspect the fluid level.
6. Fluid level should be at the bottom of the opening.
7. Add enough fluid through the filler opening so that the fluid
level is at the bottom of the
opening.
8. Install and tighten the fill plug securely.
Use only fluid that meets Mazda specifications. Refer to the
Maintenance product specifications and capacities section in this
chapter.
2007 B-Series (mbs)
Owners Guide (post-2002-fmt)
USA (fus)
Maintenance and Specifications
259

MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
ItemApplicationMazda part name or
equivalent Capacity
Brake fluid and clutch fluid (if equipped) AllHigh Performance DOT 3
Motor Vehicle Brake Fluid Fill to line on reservoir
1
Door weather strips
AllSilicone Lubricant —
Hinges, door checks,
latches, striker plates, fuel filler door hinge and seat tracks All
Multi-Purpose Grease —
Transmission
/steering/parking brake linkages and pivots,
brake and clutch pedal shaft, clutch pilot
bearing and input shaft spline (manualtransmission) All
Premium Long-Life
Grease —
2007 B-Series
(mbs)
Owners Guide (post-2002-fmt)
USA (fus)
Maintenance and Specifications
260

ItemApplicationMazda part name or
equivalent Capacity
Engine coolant 2.3 L I4 engine
with manual
transmission
Premium EngineCoolant
2
10.5 quarts (10.0L)
2.3L I4 engine
with automatic transmission 10.2 quarts (9.7L)
3.0L V6 engine with manual
transmission 15.1 quarts (14.3L)
3.0L V6 engine with automatic transmission 14.8 quarts (14.0L)
4.0L V6 engine with manual
transmission 13.7 quarts (13.0L)
4.0L V6 engine with automatic transmission 13.2 quarts (12.5L)
Engine oil 2.3L I4 engine
SAE 5W-20 Motor Oil 4.0 quarts (3.8L)
3.0L V6 engine 4.5 quarts (4.3L)
4.0L V6 engine SAE 5W-30 Motor Oil 5.0 quarts (4.7L)
2007 B-Series (mbs)
Owners Guide (post-2002-fmt)
USA (fus)
Maintenance and Specifications
261

ItemApplicationMazda part name or
equivalent Capacity
Power steering fluid All
MERCON
AT FFill between MAX / MIN
line on reservoir
Transfer case fluid (4X4) 4x4 Vehicles
1.25 quarts (1.2L)
Manual transmission fluid 5-speed manual
2.8 quarts (2.65L)
3
Automatic transmission
fluid (5R44E and 5R55E) 4x2 vehicles with
2.3L I4 engine
MERCON
V AT F
4
9.9 quarts (9.4L)
5
4x2 vehicles with3.0L or 4.0Lengines 10.0 quarts (9.5L)
5
4x4 vehicles with
3.0L or 4.0Lengines 10.3 quarts (9.8L)
5
Front axle fluid (4X4) 4x4 Vehicles
SAE 80W-90 Premium
Rear Axle Lubricant 3.6 pints (1.7L)
Rear axle fluid AllSAE 80W-90 Premium
Rear Axle Lubricant 5.0-5.3 pints (2.4-2.5L)
6
Windshield washer fluid All Ultra-clear Windshield
Washer Concentrate 2.75 quarts (2.6L)
2007 B-Series
(mbs)
Owners Guide (post-2002-fmt)
USA (fus)
Maintenance and Specifications
262

ItemApplicationMazda part name or
equivalent Capacity
Fuel tank Regular cab
(Short wheel base) —17 gallons (64.4L)
Cab Plus 4 19.5 gallons (73.8L)
1Brake fluid will drop slowly as the brakes wear and will rise when brake components are replaced.
Fluid levels below the MAX line that do not trigger the brake warning light are within the normal
operating range, there is no need to add fluid. If the levels are outside the normal operating range,
the performance of your brake system could be compromised, seek service from your authorized
dealer immediately.2Add the coolant type originally equipped in your vehicle. Do not mix different colors or types of
coolant. Do not use Mazda Extended Life Engine Coolant (orange in color). Refer to Adding
engine coolant, in this chapter.3Service refill capacity is determined by filling the transmission to the bottom of the filler hole with
the vehicle on a level surface.4Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are
indicated on the dipstick or on the dipstick handle. MERCON
and MERCON
V are not
interchangeable. DO NOT mix MERCON
and MERCON
V. Refer toscheduled maintenance to
determine the correct service interval.5Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.6Traction-Lok axles use 4.75–5.0 pints (2.2–2.4L) of rear axle lubricant. Add 4 oz. (118 ml) of
Additive Friction Modifier meeting Mazda specifications for complete refill of Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 1/4 inch to 9/16 inch (6 mm to 14
mm) below the bottom of the filler hole.
If submerged in water, the rear axle lubricant should be changed.
2007 B-Series (mbs)
Owners Guide (post-2002-fmt)
USA (fus)
Maintenance and Specifications
263

ENGINE SPECIFICATIONS
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138182245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 0.049–0.053 inch (1.25–1.35mm)0.051–0.057 inch
(1.29–1.45mm)0.052–0.056 inch
(1.32–1.42mm)
Ignition system EDIS EDISEDIS
Compression
ratio 9.7:1
9.6:19.7:1
Engine drivebelt routing
• 2.3L I4 Engine without A/C (with A/C similar)
• 3.0L V6 Engine without A/C
2007 B-Series (mbs)
Owners Guide (post-2002-fmt)
USA (fus)
Maintenance and Specifications
264