MAZDA MODEL B4000 4WD TRUCK 2004 Owners Manual (in English)

Fluid Mazda Part
NameApplication Capacity
Transmission
fluid
1Mazda
MERCONtAT F5-speed manual 2.65L (2.8
quarts)2
Mazda
MERCONtV
AT F4x2 vehicles
with automatic
and 2.3L I4
engine9.4L (9.9
quarts)3
4x2 vehicles
with automatic
and 3.0L or 4.0L
engines9.5L (10.0
quarts)3
4x4 vehicles
with automatic
and 3.0L or 4.0L9.8L (10.3
quarts)3
Engine coolant4Premium Engine
Coolant2.3 L I4 engine
with manual
transmission10.0L (10.5
quarts)
2.3L I4 engine
with automatic
transmission9.7L (10.2
quarts)
3.0L V6 engine
with manual
transmission14.3L (15.1
quarts)
3.0L V6 engine
with automatic
transmission14.0L (14.8
quarts)
4.0L V6 engine
with manual
transmission13.0L (13.7
quarts)
4.0L V6 engine
with automatic
transmission12.5L (13.2
quarts)
Maintenance and Specifications
241

Fluid Mazda Part
NameApplication Capacity
Fuel tank N/A Regular cab
(Short wheel
base)64.4L (17
gallons)
SuperCab 73.8L (19.5
gallons)
Transfer Case
FluidMazda
MERCONtAT F4x4 Vehicles 1.2L (1.25
quarts)
Front axle
lubricantMazda SAE
80W-90
Premium Rear
Axle Lubricant4x4 Vehicles 1.7L (3.6 pints)
Rear axle
lubricant
5Mazda SAE
80W-90
Premium Rear
Axle LubricantAll 2.4-2.5L (5.0-5.3
pints)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 2.6L (2.75
quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to the service maintenance
section to determine the correct service interval.
2Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick's normal operating range.
4Add the coolant type originally equipped in your vehicle. DO NOT MIX
different colors or types of coolant. DO NOT USE Mazda Extended Life
Engine Coolant (orange in color). Refer toAdding engine coolant, in
this chapter.
Maintenance and Specifications
242

5Traction-Lok axles use 2.2±2.4L (4.75±5.0 pints) of rear axle lubricant.
Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. Service refill
capacities are determined by filling the rear axle 6 mm to 14 mm (1/4
inch to 9/16 inch) below the bottom of the filler hole.
6Brake fluid will drop slowly as the brakes wear and will rise when brake
components are replaced. Fluid levels below the MAX line that do not
trigger the brake warning light are within the normal operating range,
there is no need to add fluid. If the levels are outside the normal
operating range, the performance of your brake system could be
compromised, seek service from your local Mazda dealer immediately.
LUBRICANT SPECIFICATIONS
Item Mazda part name or equivalent
Front axle (4X4)SAE 80W-90 Premium Rear Axle
Lubricant
Rear axleSAE 80W-90 Premium Rear Axle
Lubricant
1
Brake fluid and clutch fluid (if
equipped)High Performance DOT 3 Motor
Vehicle Brake Fluid
4
Door weather strips Silicone Lubricant
Engine coolant Mazda Premium Engine Coolant3
Engine oil 2.3L I4 and 3.0L V6 engines SAE 5W-20 Motor Oil
Engine oil 4.0L V6 engines SAE 5W-30 Motor Oil
Hinges, door checks, latches, striker
plates, fuel filler door hinge and seat
tracksMulti-Purpose Grease
Transmission /steering/parking brake
linkages and pivots, brake and clutch
pedal shaft, clutch pilot bearing and
input shaft spline (manual
transmission).Premium Long-Life Grease
Power steering fluid, transfer case
fluid (4X4) and transmission fluid
(manual)MERCONtAT F
Automatic transmission (5R44E and
5R55E)MERCONtVATF
2
Windshield washer fluidUltra-clear Windshield Washer
Concentrate
Maintenance and Specifications
243

1Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. If submerged in
water, the rear axle lubricant should be changed.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your service maintenance
section to determine the correct service interval.
3Do not mix different types or colors of engine coolant.
4Brake fluid will drop slowly as the brakes wear and will rise when brake
components are replaced. Fluid levels below the MAX line that do not
trigger the brake warning light are within the normal operating range,
there is no need to add fluid. If the levels are outside the normal
operating range, the performance of your brake system could be
compromised, seek service from your local Mazda dealer immediately.
ENGINE SPECIFICATIONS
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 1.04-1.19mm
(0.041-0.047
inch)1.07-1.17mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio9.7:1 9.14:1 9.7:1
Maintenance and Specifications
244

VEHICLE DIMENSIONS
Vehicle dimensions Regular Cab
mm (in)SuperCab mm
(in)
(1) Overall length 4 786 (188.4) 5 168 (203.4)
(2) Overall width 1 785 (70.3) 1 785 (70.3)
(3) Overall height 4x2/4x4 1 651 (65.0) /
1 727 (68.0)1 651 (65.0) /
1 727 (68.0)
(4) Wheelbase 2 831 (111.4) 3 192 (125.7)
(5) Track - Front 1 486 (58.5) 1 485 (58.5)
(5) Track - Rear 1 455 (57.3) 1 455 (57.3)
2
5
3
Maintenance and Specifications
245

1
4
1
4
Maintenance and Specifications
246

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety Administration Regulations require
that a Certification Label be affixed to a vehicle and prescribe where the
Certification Label may be located. The Certification Label is located on
the front door latch pillar on the driver's side.
Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
247

CELL PHONES
Use of cell phones and other devices by driver:
WARNING: Use of any electrical devices such as cell phones,
computers, portable radios, vehicle navigation or other devices
by the driver while the vehicle is moving is dangerous. Dialing a
number on a cell phone while driving also ties-up the driver's
hands. Use of these devices will cause the driver to be
distracted and could lead to a serious accident. If a passenger is
unable to use the device, pull off the right-of-way to a safe area
before use. If use of a cell phone is necessary despite this
warning, use a hands-free system to at least allow the hands
free to drive the vehicle. Never use a cell phone or other
electrical device while the vehicle is moving and, instead,
concentrate on the full-time job of driving.
In addition, the gasoline distributors are warning against using
cell phones during refueling procedures, due to their increased
concern about static electricity fires in the self-service pump
environment.
Accessories
Accessories
248

A
ABS (see Brakes) .....................110
Air bag supplemental restraint
system ..........................................77
and child safety seats ..............80
description ................................77
disposal ......................................83
driver air bag ............................81
indicator light ...........................83
operation ...................................81
passenger air bag .....................81
passenger deactivation
switch ........................................84
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................202
Anti-lock brake system
(see Brakes) ......................110±111
Audio system
6-CD in dash .............................22
Single CD ..................................19
Audio system
(see Radio) ................18±19, 22, 26
Automatic dimming rear view
mirror ...........................................46
Automatic transmission ............114
driving an automatic
overdrive .................................115
fluid, refill capacities ..............240
fluid, specification ..................244
Auxiliary power point .................45
Axle
lubricant specifications ..243±244
refill capacities ........................240
traction lok ..............................113
B
Battery .......................................200acid, treating emergencies .....200
jumping a disabled battery ....157
maintenance-free ....................200
servicing ..................................200
Bed extender ..............................53
BeltMinder ...................................73
Brakes ........................................110
anti-lock ...........................110±111
anti-lock brake system (ABS)
warning light ...........................111
fluid, checking and adding ....221
fluid, refill capacities ..............240
fluid, specifications .........243±244
lubricant specifications ..243±244
parking ....................................112
shift interlock ..........................114
Break-in period .............................5
Bulbs ............................................36
C
Calculating load ........................127
Capacities for refilling fluids ....240
Cassette tape player .............19, 22
Cell phone warning ...................248
Certification Label ....................247
Changing a tire ...................49, 149
Child safety restraints ................90
child safety belts ......................90
Child safety seats ........................93
attaching with tether straps ....98
in front seat ..............................95
in rear seat ................................95
LATCH .....................................101
tether anchorage hardware .....98
Chimes (warning) .......................16
Index
Index
249

Cleaning your vehicle
engine compartment ..............175
instrument panel ....................178
interior .....................................178
interior trim ............................178
Mazda car care products .......179
plastic parts ............................177
washing ....................................174
waxing .....................................174
wheels ......................................175
wiper blades ............................177
Clock adjust
AM/FM Stereo ...........................18
AM/FM stereo CD .....................20
AM/FM stereo tape/CD/MP3 ....23
Premium AM/FM stereo
CD6/MP3 ...................................26
Single CD ..................................19
Clutch
fluid ..........................................222
operation while driving ..........117
recommended shift speeds ....118
Compass, electronic ..............46±47
calibration .................................48
set zone adjustment .................47
Console ........................................53
Coolant
checking and adding ..............202
refill capacities ................205, 240
specifications ..................243±244
Cruise control
(see Speed control) ....................49
Customer
Assistance ..................163±164, 167
D
Daytime running lamps
(see Lamps) ................................34Dipstick
engine oil .................................194
Doors
lubricant specifications ..........243
Driveline universal joint and
slip yoke ....................................226
Driving under special
conditions ..................119, 121±122
mud ..........................................122
sand .........................................122
snow and ice ...........................123
through water .................122±123
E
Emergencies, roadside
jump-starting ..........................157
Emergency Flashers .................137
Emission control system ..........217
Engine ........................................245
cleaning ...................................175
coolant .....................................202
idle speed control ...................200
limp to safety cooling .............206
lubrication
specifications ..................243±244
refill capacities ........................240
service points ..................190±192
starting after a collision .........137
Engine block heater .................109
Engine oil ..................................194
checking and adding ..............194
dipstick ....................................194
filter, specifications ................198
recommendations ...................198
refill capacities ........................240
specifications ..................243±244
Exhaust fumes ..........................110
Index
250