brake MAZDA MODEL MX-5 2005 (in English) Service Manual

Black plate (237,1)
CAUTION
lClutch fluid will damage painted
surfaces. If clutch fluid does get on a
painted surface, wipe it off
immediately.
lUsing nonspecified clutch fluids
(page 10-4) will damage the system.
Mixing different fluids will also
damage it.
If the clutch system frequently
requires new fluid, it should be
inspected. Consult an Authorized
Mazda Dealer immediately.
NOTE
Low clutch fluid level may signal a
fluid leak. If you find a low fluid level,
have the clutch inspected.
Power Steering Fluid
qInspecting Power Steering Fluid
Level
CAUTION
To avoid damage to the power steering
pump, don't operate the vehicle for long
periods when the power steering fluid
level is low.
NOTE
Use specified power steering fluid
(page 10-4).
Inspect the fluid level at each engine oil
change. Add fluid if necessary; it does not
require periodic changing.
Full
Low OK
Loosen
Tighten
The level must be kept between the H and
L marks.
Visually examine the lines and hoses for
leaks and damage.
1. Park on a level surface, well off the
right-of-way, and set the parking brake
firmly.
2. Turn off the engine and allow it to
cool.
Maintenance and Care
Owner Maintenance
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Form No.8T72-EA-04G

Black plate (238,1)
3. Remove the filler cap and attached
dipstick.
4. Wipe them clean and put them back.
5. Remove again and inspect the level.
6. It must be between H and L. Add fluid
if necessary.
Don't overfill.
If new fluid is required frequently, consult
an Authorized Mazda Dealer.Automatic Transmission
Fluid (ATF)
qInspecting Automatic
Transmission Fluid Level
The automatic transmission fluid level
should be inspected regularly. Measure it
as described below.
The volume of fluid changes with the
temperature. For that reason, it is best to
examine the level after having driven the
vehicle for 15 minutes. If necessary,
however, it can also be inspected without
driving when the outside temperature is
above 20°C (70°F).
CAUTION
lLow fluid level causes transmission
slippage. Overfilling can cause
foaming, loss of fluid, and
transmission malfunction.
lUse specified fluid (page 10-4). A
nonspecified fluid could result in
transmission malfunction and failure.
lThe vehicle should not be driven if
the fluid level is below the bottom of
the dipstick and the outside
temperature is above 20°C (70°F), or
if evident automatic transmission
fluid leaks are found.
1. Park on a level surface and set the
parking brake firmly.
2. Idle the engine. Push down on the
brake pedal.
3. Move the shift lever through all ranges
and set it at P.
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Maintenance and Care
Owner Maintenance
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Form No.8T72-EA-04G

Black plate (239,1)
WARNING
Sudden Vehicle Movement:
Shifting the shift lever without first
depressing the brake pedal is
dangerous. The vehicle could move
suddenly and cause an accident.
Make sure the brake pedal is applied
before shifting the shift lever.
4. With the engine still idling, pull out the
dipstick, wipe it clean.
5. Put the dipstick back into the filler tube
and make sure it is fully seated.
6. Pull the dipstick out and read the fluid
level.
FULL
LOW
Fluid
cold
scale
The proper fluid level is marked on the
dipstick as follows.
Fluid hot scale
When checking the fluid level at normal
operating temperature, the fluid level
should be within the FULL and LOW
marks on the dipstick.
Fluid cold scale
When the vehicle has not been driven but
the engine is idling, and the outside
temperature is above 20°C (70°F), the
fluid level should be close to, but not
above, the bottom notch on the dipstick.
NOTE
Use the cold scale as a reference.
Fully insert the dipstick. When adding
fluid, inspect with the dipstick to make
sure it doesn't pass full.
NOTE
Inspect the fluid on both sides of the
dipstick in a well lit area for an accurate
reading.
Maintenance and Care
Owner Maintenance
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Form No.8T72-EA-04G

Black plate (249,1)
Light Bulbs
Overhead light
High-mount brake light
Rear turn signal lights Brake lights/Taillights
Reverse lights
Headlights
Some models.
License plate
lights/Trunk lights Side-marker lightsFog lights Front turn signal
lights/Parking lights
Maintenance and Care
Owner Maintenance
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Form No.8T72-EA-04G

Black plate (251,1)
2. Remove the bulb by pushing it in
slightly and turning it
counterclockwise.
3. Install the new bulb in the reverse order
of removal.
Side-marker lights
1. Remove the bolts with a Phillips
screwdriver and remove the side-
marker light unit.
2. Turn the socket and bulb assembly
counterclockwise and remove it.
3. Disconnect the bulb from the socket.
4. Install the new bulb in the reverse order
of removal.
Brake lights/Taillights, Rear turn signal
lights, Reverse lights
1. Pull the center section of the plastic
retainer and remove the retainers and
remove the trunk end trim.
Removal
Installation
2. Turn the socket and bulb assembly
counterclockwise and remove it.
3. Disconnect the bulb from the socket.
Reverse lightsBrake lights/Taillights Rear turn signal lights
4. Install the new bulb in the reverse order
of removal.
High-mount brake light
1. Turn the socket and bulb assembly
counterclockwise and remove it.
Maintenance and Care
Owner Maintenance
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Form No.8T72-EA-04G

Black plate (255,1)
qFuse Panel Description
Fuse block (Engine compartment)
DESCRIPTION FUSE RATING PROTECTED COMPONENT
1 HEAD 40A Headlights, Rear defroster, Auto antenna
2 FUEL INJ 30A Fuel injection
3 MAIN 100A For protection of all circuits
4 IG KEY 60A All ignition related circuits
5 BLOWER 30A Blower motor
6FAN30A
*1Cooling fan, Additional fan (air conditioner)
40A*2
7 BTN 1 30A Taillights, Dashboard illumination
8 BTN 2 20A Audio ampí, Turn signal lights
9 ABS 20A Antilock brake systemí
10 STOP 15A Brake lights, Horn, Shift lock
*1 MX-5/Miata
*2 MAZDASPEED MX-5
Maintenance and Care
Owner Maintenance
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Form No.8T72-EA-04G

Black plate (256,1)
Fuse panel (Driver's side)
DESCRIPTIONFUSE
RATINGPROTECTED
COMPONENT
1AD
FA N
*120AAdd fan motor, Magnet
clutch
2
HEAD.LH15A Headlights (LH)
3
HEAD.RH15A Headlights (RH)
4―― ―
5 ST.SIG 7.5AInstrument cluster, Cruise
control
í
6FAN*230ACooling fan, Additional fan
(air conditioner)
7 CIGAR 20A Cigar lighter
8 RADIO 10A Audio
í
9 F.FOG 15A Fog lightsí
10 TAIL 15ATaillights, Front parking
lights, Side-marker lights
11 ENGINE 15A Engine control system
12 METER 15A Instrument cluster
13 TURN 7.5A Turn signal lights
DESCRIPTIONFUSE
RATINGPROTECTED
COMPONENT
14 A/B 10ASupplemental restraint
system, Antilock brake
system
í
15 WIPER 20AWindshield wipers and
washer
16 P.WIND 30A Power windows
17 A/C 7.5A Air conditioner
í
18HAZARD10A Turn signal lights
19 D.LOCK 10A Power door lockí
20 AUDIO 20A Audio ampí
21 DEFOG 15A Rear defroster
22 ROOM 10AInterior light, Auto
antenna, Warning buzzers
*1 MX-5/Miata
*2 MAZDASPEED MX-5
8-40
Maintenance and Care
íSome models.
Owner Maintenance
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Form No.8T72-EA-04G

Black plate (260,1)
Insects, tar, tree sap, bird droppings,
industrial fallout, and similar deposits can
damage the finish if not removed
immediately. When prompt washing with
plain water is ineffective, use a mild soap
made for use on vehicles.
Thoroughly rinse off all soap with
lukewarm or cold water. Don't allow soap
to dry on the finish.
After washing the vehicle, dry it with a
clean chamois to prevent water spots from
forming.
WARNING
Driving with Wet Brakes:
Driving with wet brakes is dangerous.
Increased stopping distance or the
vehicle pulling to one side when
braking could result in a serious
accident. Light braking will indicate
whether the brakes have been affected.
Dry the brakes by driving very slowly
and applying the brakes lightly until
brake performance is normal.
Waxing
Your vehicle needs to be waxed when
water no longer beads on the finish.
Always wash and dry the vehicle before
waxing it. In addition to the vehicle body,
wax the metal trim to maintain its luster.
1. Use wax which contains no abrasives.
Waxes containing abrasive will remove
paint and could damage bright metal
parts.
2. Use a good grade of natural wax for
metallic, mica, and solid colors.3. When waxing, coat evenly with the
sponge supplied or a soft cloth.
4. Wipe off the wax with a soft cloth.
NOTE
A spot remover to remove oil, tar, and
similar materials will usually also take
off the wax. Rewax these areas even if
the rest of the vehicle doesn't need it.
qRepairing Damage to the Finish
Deep scratches or chips on the finish
should be repaired promptly. Exposed
metal quickly rusts and can lead to major
repairs.
CAUTION
If your Mazda is damaged and needs
metal parts repaired or replaced, make
sure the body shop applies anti-
corrosion materials to all parts, both
repaired and new. This will prevent
them from rusting.
qBright-Metal Maintenance
lUse tar remover to remove road tar and
insects. Never do this with a knife or
similar tool.
lTo prevent corrosion on bright-metal
surfaces, apply wax or chrome
preservative and rub it to a high luster.
lDuring cold weather or in coastal areas,
cover bright-metal parts with a coating
of wax or preservative heavier than
usual. It would also help to coat them
with noncorrosive petroleum jelly or
some other protective compound.
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Maintenance and Care
Appearance Care
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Form No.8T72-EA-04G

Black plate (261,1)
CAUTION
Don't use steel wool, abrasive cleaners,
or strong detergents containing highly
alkaline or caustic agents on chrome-
plated or anodized aluminum parts.
This may result in damage to the
protective coating and cause
discoloration or paint deterioration.
qUnderbody Maintenance
Road chemicals and salt used for ice and
snow removal and solvents used for dust
control may collect on the underbody. If
not removed, they will speed up rusting
and deterioration of such underbody parts
as fuel lines, frame, floor pan, and exhaust
system, even though these parts may be
coated with anti-corrosive material.
Thoroughly flush the underbody and
wheel housings with lukewarm or cold
water at the end of each winter. Try also
to do this every month.
Pay special attention to these areas
because they easily hide mud and dirt.It
will do more harm than good to wet
down the road grime without removing
it.
The lower edges of doors, rocker panels,
and frame members have drain holes that
should not be clogged. Water trapped
there will cause rusting.
WARNING
Driving with Wet Brakes:
Driving with wet brakes is dangerous.
Increased stopping distance or the
vehicle pulling to one side when
braking could result in a serious
accident. Light braking will indicate
whether the brakes have been affected.
Dry the brakes by driving very slowly
and applying the brakes lightly until
brake performance is normal.
qAluminum Wheel Maintenance
A protective coating is provided over the
aluminum wheels. Special care is needed
to protect this coating.
NOTE
lDon't use a wire brush or any
abrasive cleaner, polishing
compound, or solvent on aluminum
wheels. They may damage the
coating.
lOnly use a mild soap or neutral
detergent and always use a sponge or
soft cloth to clean the wheels.
Rinse thoroughly with lukewarm or
cold water. Also, be sure to clean the
wheels after driving on dusty or
salted roads. This helps prevent
corrosion.
lAvoid washing your vehicle in an
automatic car wash that uses high-
speed or hard brushes.
lIf your aluminum wheels lose luster,
wax the wheels.
Maintenance and Care
Appearance Care
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Form No.8T72-EA-04G

Black plate (286,1)
Specifications
qEngine
Item Specification
Type DOHC-16V in-line, 4-cylinder
Bore×Stroke 83.0 mm × 85.0 mm (3.3 × 3.4 in)
Displacement 1,840 ml (1,840 cc, 112.2 cu in)
Compression ratioMX-5/Miata 10.0
MAZDASPEED MX-5 9.5
qElectrical System
Item Specification
Battery Maintenance-free, 12V-32AH/5HR
Alternator 12 V - 80 A
Starter 12 V - 1.0 kW
Spark-plug numberMX-5/MiataBP01 18 110
*, BP02 18 110*,
BP03 18 110, BP04 18 110
MAZDASPEED MX-5 BP8K 18 110
*
Spark-plug gapMX-5/Miata 1.0―1.1mm (0.040―0.043 in)
MAZDASPEED MX-5 0.7―0.8mm (0.027―0.031 in)
* ex factory
qLubricant Quality
Lubricant Classification
Engine oil Refer to the recommended SAE viscosity numbers on page 8-14.
Manual transmission oilAny temperatureAPI Service GL-4 or GL-5
SAE 75W-90
Above 10°C (50°F)API Service GL-4 or GL-5
SAE 80W-90
Automatic transmission fluid ATF M-III or equivalent (e.g. Dexron® III)
Rear differential oilAPI Service GL-5
SAE 90
Power steering fluid ATF M-III or equivalent (e.g. Dexron® III)
Brake/Clutch fluid SAE J1703 or FMVSS116 DOT-3
10-4
Specifications
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