brake MAZDA MODEL MX-5 MIATA 2009 Repair Manual

Black plate (380,1)
qUnderbody Maintenance
Road chemicals and salt used for ice and
snow removal and solvents used for dust
control may collect on the underbody. If
not removed, they will speed up rusting
and deterioration of such underbody parts
as fuel lines, frame, floor pan, and exhaust
system, even though these parts may be
coated with anti-corrosive material.
Thoroughly flush the underbody and
wheel housings with lukewarm or cold
water at the end of each winter. Try also
to do this every month.
Pay special attention to these areas
because they easily hide mud and dirt. It
will do more harm than good to wet
down the road grime without removing
it.
The lower edges of doors, rocker panels,
and frame members have drain holes that
should not be clogged. Water trapped
there will cause rusting.
WARNING
Dry wet brakes by driving very slowly
and applying the brakes lightly until
brake performance is normal: Driving with wet brakes is
dangerous. Increased stopping
distance or the vehicle pulling to one
side when braking could result in a
serious accident. Light braking will
indicate whether the brakes have
been affected.
qAluminum Wheel Maintenance
A protective coating is provided over the
aluminum wheels. Special care is needed
to protect this coating.
NOTE
lDo not use a wire brush or any abrasive
cleaner, polishing compound, or solvent on
aluminum wheels. They may damage the
coating.
lOnly use a mild soap or neutral detergent
and always use a sponge or soft cloth to
clean the wheels.
Rinse thoroughly with lukewarm or cold
water. Also, be sure to clean the wheels
after driving on dusty or salted roads. This
helps prevent corrosion.
lAvoid washing your vehicle in an automatic
car wash that uses high-speed or hard
brushes.
lIf your aluminum wheels lose luster, wax
the wheels.
(With Tire Pressure Monitoring System)
Check special requirements for Tire Pressure
Monitoring System.
Refer to Tires and Wheels on page 5-33.
q Convertible Top Maintenanceí
The convertible top is made of a special
high-grade material, but if it's not taken
good care of, hardening, staining, and loss
of luster will result. Maintain it under
these guidelines.
Washing
Do not wait until the convertible top gets
really dirty before cleaning it. Dirt that's
there too long will cause deterioration.
1. Before washing, remove dust and
coarse particulate with a soft brush.
8-52
Maintenance and Care
íSome models.
Appearance Care
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qGlossary of Terms
Tire Placard: A label indicating the OE tire sizes, recommended inflation pressure, and
the maximum weight the vehicle can carry.
Tire Identification Number (TIN): A number on the sidewall of each tire providing
information about the tire brand and manufacturing plant, tire size, and date of
manufacture.
Inflation Pressure: A measure of the amount of air in a tire.
kPa: Kilopascal, the metric unit for air pressure.
psi: Pounds per square inch, the English unit for air pressure.
B-pillar: The structural member at the side of the vehicle behind the front door.
Original Equipment (OE): Describes components originally equipped on the vehicle.
Vehicle Load Limit: The maximum value of the combination weight of occupants and
cargo.
Bead Area of the Tire: Area of the tire next to the rim.
Sidewall Area of the Tire: Area between the bead area and the tread.
Tread Area of the Tire: Area on the perimeter of the tire that contacts the road when it's
mounted on the vehicle.
Seating capacity means the total allowable number of vehicle occupants. Seating capacity
is described on the tire label.
Production options weight is the combination weight of installed regular production
options weighing over 2.3 kilograms in excess of the standard items which they replace,
and not previously considered in the curb weight or accessory weight, including heavy
duty brakes, ride levelers, roof rack, heavy duty battery, and special trim.
Rim is the metal support (wheel) for a tire or a tire and tube assembly upon which the tire
beads are seated.
Customer Information and Reporting Safety Defects
Tire Information (U.S.A.)
9-31
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Black plate (419,1)
Vehicle Loading
WARNING
Do not tow a trailer with this vehicle:Towing a trailer with this vehicle is dangerous because it has not been designed to
tow a trailer and doing so will affect the drive system which could result in vehicle
damage.
This section will guide you in the proper loading of your vehicle, to keep your loaded
vehicle weight within its design rating capability. Properly loading your vehicle will
provide maximum return of vehicle design performance. Before loading your vehicle,
familiarize yourself with the following terms for determining your vehicle's weight ratings,
from the vehicle's Safety Certification Label and Tire and Load Information Label:
WARNING
Overloaded Vehicle: Overloading a vehicle is dangerous. The results of overloading can have serious
consequences in terms of passenger safety. Too much weight on a vehicle's
suspension system can cause spring or shock absorber failure, brake failure,
handling or steering problems, irregular tire wear, tire failure or other damage.
Overloading makes a vehicle harder to drive and control. It also increases the
distance required for stopping. In cases of serious overloading, brakes can fail
completely, particularly on steep grades. The load a tire will carry safely is a
combination of the size of the tire, its load range, and corresponding inflation
pressure.
Never overload the vehicle and always observe the vehicle's weight ratings from the
vehicle's Safety Certification and Tire and Load Information labels.
Customer Information and Reporting Safety Defects
Tire Information (U.S.A.)
9-35
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Specifications
qEngine
Item Specification
Type DOHC-16V in-line, 4-cylinder
Bore×Stroke 87.5 × 83.1 mm (3.44 × 3.27 in)
Displacement 1,999 ml (1,999 cc, 122.0 cu in)
Compression ratio 10.8
qElectrical System
Item Classification
Battery 12V-36AH/5HR
Spark-plug number L3G2 18 110
*1, L3Y1 18 110
Spark-plug gap 1.25 ―1.35 mm (0.049 ―0.053 in)
*1 ex factory
CAUTION
When cleaning the iridium plugs, do not use a wire brush. The fine particulate
coating on the iridium alloy and platinum tips could be damaged.
q Lubricant Quality
Lubricant Classification
Engine oil Refer to the recommended SAE viscosity numbers
on page 8-18.
Manual transmission
oil 5-speed
transmission
Any temperature
API Service
GL-4 or GL-5
SAE 75W-90
Above 10°C (50°F) API Service
GL-4 or GL-5
SAE 80W-90
6-speed transmission API Service
GL-4 or GL-5
SAE 75W-90
Automatic transmission fluid JWS3309
Rear differential oil API Service
GL-5
SAE 90
80W-90
75W-90
*1
Power steering fluid ATF M-III or equivalent (e.g. Dexron® II)
Brake/Clutch fluid SAE J1703 or FMVSS116 DOT-3
*1 Not available from Mazda
10-4
Specifications
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Black plate (434,1)
(Automatic transmission)Item Weight
Without power retractable hardtop With power retractable
hardtop
GVWR (Gross Vehicle Weight Rating) 1,396 kg (3,078 lbs) 1,416 kg (3,122 lbs)
GAWR (Gross Axle Weight Rating) Front 714 kg (1,574 lbs) 714 kg (1,574 lbs)
Rear 693 kg (1,528 lbs) 702 kg (1,548 lbs)
q
Air Conditioner
Item Classification
Refrigerant Type HFC134a (R-134a)
qLight Bulbs
Exterior light
Light bulb Category
Wattage ECE R (SAE)
Headlights High beam 65
―(H9)
Low beam Halogen 55 H7 (H7)
Xenon fusion 35 D2S (D2S)
Front turn signal lights/Parking lights 28/8 ―(#7444NA)
Fog lights
í55 H11 (H11)
Front side-marker lights 5―(― )
High-mount brake light LED
*1―(― )
Rear turn signal lights 21 WY21W ( ―)
Brake lights/Taillights 21/5 W21/5W (#7443)
Reverse lights 18 W16W (#921)
License plate lights 5 W5W (4CP)
Rear side-marker lights LED
*1― (― )
*1 LED is the abbreviation for Light Emitting Diode.
Interior light
Light bulb Wattage
Overhead light 10
Trunk light 8
10-6íSome models.
Specifications
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Black plate (438,1)
A
Accessory Socket .............................. 6-83
Add-On Non-Genuine Parts and
Accessories ....................................... 9-19
Advanced Key ..................................... 3-2Advanced key maintenance ......... 3-5
Advanced key suspend
function ...................................... 3-18
Auxiliary key .............................. 3-18
Locking, unlocking with request
switch ........................................... 3-8
Opening the trunk lid with request
switch ......................................... 3-10
Operation range ............................ 3-7
Remote control function ............. 3-14
Service ......................................... 3-7
When warning indicator/beep is
activated ..................................... 3-22
Air Bag Systems ............................... 2-28
Antenna ............................................. 6-15
Anti-Lock Brake System (ABS) ......... 5-8 Warning light ............................... 5-8
Appearance Care ............................... 8-48
Audio System ................................... 6-15 Audio control switch .................. 6-56
Audio set .................................... 6-25
AUX mode ................................. 6-58
Operating tips for audio
system ........................................ 6-16
Safety certification ..................... 6-60
Automatic Transmission Direct mode ................................ 5-19
Driving tips ................................ 5-19
Manual shift mode ..................... 5-15
Shift-lock system ....................... 5-15
Transmission ranges ................... 5-14
Average Fuel Economy Display ........ 5-36
B
Battery Emergency starting .................... 7-20
Maintenance ............................... 8-27
Specifications ............................. 10-4
Beep Sounds Ignition key reminder ................. 5-53
Lights-on reminder ..................... 5-53
Seat belt warning beep ............... 5-53
Tire inflation pressure warning
beep ............................................ 5-54
Before Starting the Engine .................. 4-5
After getting in ............................. 4-5
Before getting in .......................... 4-5
Bluetooth Hands-Free ....................... 6-61 Basic Bluetooth Hands-Free
Operation ................................... 6-64
Convenient Use of the Hands-Free
System ........................................ 6-68
Hands-Free Telephone Setting .... 6-73
Mazda Bluetooth Hands-Free
Customer Service ....................... 6-79
Safety certification ..................... 6-78
When Bluetooth Hands-Free cannot
be used ....................................... 6-78
Body Lubrication .............................. 8-24
Bottle Holder ..................................... 6-81
Brake/Clutch Fluid ........................................... 8-22
Brakes Anti-lock brake system (ABS) ..... 5-8
Brakes assist ................................. 5-9
Foot brake .................................... 5-5
Pad wear indicator ...................... 5-10
Parking brake ............................... 5-6
Warning light ............................... 5-7
Break-In Period ................................... 4-6
Bulb Replacement ............................. 8-34
11-2
Index
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Black plate (440,1)
F
Flat Tire ............................................... 7-3Changing .................................... 7-13
Instant Mobility System
(IMS) Emergency Flat Tire Repair
Kit ................................................ 7-7
Tool storage .................................. 7-5
Fluids
Classification .............................. 10-4
Owner maintenance ................... 8-15
Fog Lights ......................................... 5-57
Foot Brake .......................................... 5-5
Fuel Filler lid and cap ........................ 3-40
Gauge ......................................... 5-38
Requirements ............................... 4-2
Tank capacity ............................. 10-5
Fuses ................................................. 8-42 Panel description ........................ 8-45
Replacement ............................... 8-42
G
Glove Box ......................................... 6-82
H
Hazard Warning Flasher .................... 5-60
Hazardous Driving .............................. 4-7
HeadlightsControl ....................................... 5-55
Flashing ...................................... 5-56
High-low beam .......................... 5-56
On reminder ............................... 5-55
HomeLink Wireless Control
System .............................................. 5-61
Hood Release .................................... 3-42
Horn .................................................. 5-60
I
Ignition
Keys ........................................... 3-23
Switch .......................................... 5-2
Immobilizer System
(with Advanced Key) ........................ 3-63
Immobilizer System
(without Advanced Key) ................... 3-67
Indicator Lights ................................. 5-40 Cruise ......................................... 5-52
DSC OFF .................................... 5-52
Headlight high-beam .................. 5-51
Security ...................................... 5-51
Shift position .............................. 5-51
TCS/DSC ................................... 5-52
Turn-signal/hazard warning ....... 5-53
Inside Trunk Release Lever ............... 3-35
Instrument Cluster ............................. 5-35
Interior Care ...................................... 8-54
Interior Lights ................................... 6-80
J
Jump-Starting .................................... 7-21
K
Keyless Entry System ....................... 3-24
Keys .................................................. 3-23
L
Label Information ............................. 10-2
Lane-Change Signals ........................ 5-57
Light Bulbs Replacement ............................... 8-34
Specifications ............................. 10-6
Lighting Control ............................... 5-55
Lubricant Quality .............................. 10-4
11-4
Index
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Black plate (441,1)
M
MaintenanceIntroduction .................................. 8-2
Owner maintenance
precautions ................................. 8-16
Owner maintenance schedule ..... 8-15
Scheduled ..................................... 8-3
Manual Transmission Operation ....... 5-10 Recommendations for shifting .... 5-11
Mesh Pocket ..................................... 6-83
Mirrors Outside mirrors .......................... 3-73
Rearview mirror ......................... 3-74
Money-Saving Suggestions ................ 4-6
O
Odometer and Trip Meter .................. 5-36
Outside Mirrors ................................. 3-73
Outside Temperature Display ............ 5-36
Overhead Lights ................................ 6-80
Overheating ....................................... 7-18
Overloading ...................................... 4-11
P
Paint Damage .................................... 8-48
Parking Brake ..................................... 5-6
Parking in an Emergency .................... 7-2
Power Door Locks ............................ 3-31
Power Retractable Hardtop ............... 3-48
Power Steering .................................. 5-20 Fluid ........................................... 8-23
Power Windows ................................ 3-37
Push-Starting ..................................... 7-24
R
Rear Window Defroster .................... 5-59
R
Rearview Mirror ................................ 3-74
Recreational Towing ......................... 7-28
Registering Your Vehicle in A Foreign
Country ............................................. 9-18
Rocking the Vehicle ............................ 4-8
S
Safety Defects, Reporting ................. 9-42
Seat Belt System 3-point type ................................ 2-10
Automatic locking ........................ 2-9
Belt minder ................................. 2-15
Caution label .............................. 2-11
Emergency locking ...................... 2-8
Extender ..................................... 2-14
Pregnant women .......................... 2-8
Pretensioner and load limiting .... 2-12
Seat belt precautions .................... 2-6
Warning light/beep ..................... 2-15
Seats .................................................... 2-2 Seat warmer .................................. 2-4
Security System Immobilizer system
(with advanced key) ................... 3-63
Immobilizer system
(without advanced key) .............. 3-67
Theft-deterrent system ............... 3-71
Service Publications .......................... 9-44
Soft Top ............................................ 3-43
Specifications .................................... 10-4
Speedometer ...................................... 5-36
Starting the Engine .............................. 5-4
Steering Wheel .................................. 3-73 Horn ........................................... 5-60
Index
11-5
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Black plate (442,1)
S
Storage Compartments ...................... 6-82Back trim storage box ................ 6-82
Glove box ................................... 6-82
Mesh pocket ............................... 6-83
Seat side box .............................. 6-82
Sunvisors .......................................... 6-80
T
Tachometer ........................................ 5-37
Theft-Deterrent System ..................... 3-71
Tiedown Hook .......................................... 7-26
Tire Information ................................ 9-23
Tire Pressure Monitoring System ...... 5-28 System error activation .............. 5-32
Tire pressure monitoring system
warning light .............................. 5-30
Tires and wheels ......................... 5-33
Tires Flat Tire ........................................ 7-3
Inflation pressure ........................ 8-30
Replacement ............................... 8-31
Rotation ...................................... 8-31
Snow tires .................................... 4-9
Specifications ............................. 10-7
Tire chains .................................. 4-10
Uniform tire quality grading system
(UTQGS) ................................... 9-21
Tool ..................................................... 7-5
Tool Storage ........................................ 7-5
Towing Description ................................. 7-25
Emergency towing ..................... 7-25
Hook .......................................... 7-26
Recreational towing ................... 7-28
Trailer towing ............................. 4-13
T
Traction Control System (TCS) ........ 5-24
TCS/DSC indicator light ............ 5-25
Trailer Towing .................................. 4-13
Trip Meter ......................................... 5-36
Trunk Lid .......................................... 3-33 Inside trunk release lever ............ 3-35
Trunk Light ....................................... 6-80
Turn and Lane-Change Signals ......... 5-57
V
Vanity Mirrors ................................... 6-80
Vehicle Information Labels ............... 10-2
W
Warning Lights ................................. 5-40 ABS ............................................ 5-42
Air bag system ........................... 5-44
Automatic transmission .............. 5-46
Brake system .............................. 5-42
Charging system ......................... 5-43
Check engine .............................. 5-44
Door-ajar .................................... 5-46
Flat tire ....................................... 5-49
KEY warning light
(Red)/KEY indicator light
(Green) ....................................... 5-49
Low fuel ..................................... 5-45
Seat belt ...................................... 5-45
Seat belt pretensioner system ..... 5-44
Tire pressure monitoring
system ........................................ 5-47
Warranty ............................................ 9-14
Washer Fluid ..................................... 8-23
Weights ............................................. 10-5
Wheel Replacement .......................... 8-32
Windblocker ...................................... 6-84
11-6
Index
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