brake MAZDA MODEL MX-5 MIATA 2009 Workshop Manual

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Maintenance IntervalNumber of months or kilometers, whichever comes first
Months 39 42 45 48 51 54 57 60 63 66 69 72
×1000 km 65 70 75 80 85 90 95 100 105 110 115 120
CHASSIS and BODY
Brake lines, hoses and connections III
Brake fluid level II I I
Brake fluid RR
Disc brakes IIIIII
Tire (Rotation) Rotate every 10,000 km
Tire inflation pressure and tire wear IIIIII
Flat tire repair kit (if installed)
*3Inspect annually
Steering operation and linkages IIIIII
Power steering fluid level IIIIII
Front and rear suspension, ball joints and wheel
bearing axial play III
Manual transmission oil R R
Rear differential oil R R
Driveshaft dust boots I I I
Exhaust system and heat shields I I I
Bolts and nuts on chassis and body T T T
All locks and hinges LLLLLL
Washer fluid level IIIIII
Chart symbols:
I:Inspect: Inspect and clean, repair, adjust, fill up, or replace if necessary.
R: Replace
C: Clean
L: Lubricate
T: Tighten
Remarks:
*1 Use FL22 type coolant in vehicles with the inscription “FL22 ”on the radiator cap itself or the surrounding
area. Use FL22 when replacing the coolant.
*2 According to state/provincial and federal regulations, failure to perform maintenance on these items will not void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or kilometer period to ensure long-term reliability.
*3 Check the tire repair fluid expiration date every year when performing the periodic maintenance. Replace the tire repair fluid bottle with new one before the expiration date.
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Maintenance and Care
Scheduled Maintenance
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Owner Maintenance Schedule
The owner or a qualified service technician should make these vehicle inspections at the
indicated intervals to ensure safe and dependable operation.
Bring any problem to the attention of an Authorized Mazda Dealer or qualified service
technician as soon as possible.
qWhen Refueling
lBrake and clutch fluid level (page 8-22)lEngine coolant level (page 8-20)lEngine oil level (page 8-19)lWasher fluid level (page 8-23)
qAt Least Monthly
Tire inflation pressures (page 8-30)
qAt Least Twice a Year (For Example, Every Spring and Fall)
lPower steering fluid level (page 8-23)
You can do the following scheduled maintenance items if you have some mechanical
ability and a few basic tools and if you closely follow the directions in this manual.
lEngine coolant (page 8-20)lEngine oil (page 8-18)
Maintenance and Care
Owner Maintenance
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Engine Compartment Overview
Engine oil dipstick
Engine oil filler cap Brake fluid reservoir / Clutch
fluid reservoir
Washer fluid reservoir Cooling system capBattery
Engine coolant reservoir Power steering fluid cap
Air filter
Fuse block
Maintenance and Care
Owner Maintenance
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Brake/Clutch Fluid
qInspecting Brake/Clutch Fluid Level
The brakes and clutch draw fluid from the
same reservoir.
Inspect the fluid level in the reservoir
regularly. It should be kept at MAX.
The level normally drops with
accumulated distance, a condition
associated with wear of brake and clutch
linings. If it is excessively low, have the
brake/clutch system inspected by an
Authorized Mazda Dealer.
qAdding Brake/Clutch Fluid
WARNING
Be careful not to spill brake fluid on
yourself or on the engine:
Spilled brake fluid is dangerous. If it
gets in your eyes, they could be
seriously injured. If this happens,
immediately flush your eyes with
water and get medical attention.
Brake fluid spilled on a hot engine
could cause a fire.
If the brake/clutch fluid level is low,
have the brakes and clutch inspected: Low brake/clutch fluid levels are
dangerous. Low levels could signal
brake lining wear or a brake system
leak. Your brakes could fail and
cause an accident.
If the fluid level is low, add fluid until it
reaches MAX.
Before adding fluid, thoroughly clean the
area around the cap.
CAUTION
Ø Brake and clutch fluid will
damage painted surfaces. If brake
or clutch fluid does get on a
painted surface, wash it off with
water immediately.
Ø Using nonspecified brake and
clutch fluids (page 10-4) will
damage the systems. Mixing
different fluids will also damage
them.
If the brake/clutch system
frequently requires new fluid,
consult an Authorized Mazda
Dealer.
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Maintenance and Care
Owner Maintenance
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Light Bulbs
High-mount brake light
License plate lights
Trunk light
Reverse lights
Rear turn signal lights
Brake lights/Taillights
Rear side-marker lights
Overhead light
Headlights (Low beam) Headlights (High beam)Some models.
Fog lights
Front turn signal lights/Parking lights
Front side-marker lights
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Maintenance and Care
Owner Maintenance
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Front turn signal lights/Parking lights
1. If you are changing the right bulb, startthe engine, turn the steering wheel all
the way to the right, and turn off
engine. If you are changing the left
bulb, turn the steering wheel to the left.
2. Make sure the turn signal switch is off.
3. Turn the center section of the plastic retainer counterclockwise and remove
the retainers and partially peel back the
mudguard.
Removal
Installation
4. Disconnect the bulb from the socket.
5. Install the new bulb in the reverse orderof the removal procedure.
Rear turn signal lights, Reverse lights,
Brake lights/Taillights, Rear side
marker lights
Rear side marker lights
Due to the complexity and difficulty of
the procedure, the LED bulbs should be
replaced by an Authorized Mazda Dealer.
Rear turn signal lights, Reverse lights,
Brake lights/Taillights
1. Make sure the ignition is switched offand the applicable light switch is off.
2. Lift the trunk.
3. Pull the center section of the plastic retainers and remove them, then
remove the trunk end trim.
Removal
Installation
4. Remove the trunk light connector.
Maintenance and Care
Owner Maintenance
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5. Remove the trunk lid release lock-outbutton connector.
6. On the side the bulb is to be replaced,
pull the center section of the plastic
retainers and remove them, then
remove the trunk side trim.
Removal
Installation
7. Disconnect the bulb from the socket. Rear turn signal lights
Reverse lights
Brake lights/Taillights
8. Install the new bulb in the reverse order
of the removal procedure.
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Maintenance and Care
Owner Maintenance
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High-mount brake light
Due to the complexity and difficulty of
the procedure, the LED bulbs should be
replaced by an Authorized Mazda Dealer.
License plate lights
1. Make sure the ignition is switched off,and the headlight switch is off.
2. Lift the trunk.
3. Slide the light to the left side of the vehicle and remove it.
4. Disconnect the bulb from the socket.
5. Install the new bulb in the reverse orderof the removal procedure.
qReplacing Interior Light Bulbs
Overhead light
1. Wrap a flathead screwdriver with a soft
cloth to prevent damage to the trim and
gently insert it in the overhead light as
shown in the figure, and then remove
the cover.
2. Disconnect the bulb by pulling it out.
3. Install the new bulb in the reverse order of removal.
Maintenance and Care
Owner Maintenance
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DESCRIPTIONFUSE
RATING PROTECTED COMPONENT
17 BTN 30 A For protection of various circuits
18 MAIN 120 A For protection of all circuits
19 EGI INJ 10 A Injector
20 EGI COMP1 10 A Engine control system
21 EGI COMP2 10 A Engine control system
22 HEAD LOW L 15 A Headlight low beam (LH)
23 HEAD LOW R 15 A Headlight low beam (RH)
24 HEAD 15 A Headlight high beams
25 P.WIND 20 A Power windows
26 ENGINE 15 A Engine control system
27 WIPER 20 A Windshield wipers and washer
28 DRL 15 A DRL
í
29HORN 15 A Horn
30 STOP 10 A Brake lights
31 ETV 10 A Electric throttle valve
32 FUEL PUMP 15 A Fuel Pump
33 HAZARD 10 A Turn signals, Hazard warning flashers
34 P.WIND2 20 A Power windows
í
35 IG KEY140 A For protection of various circuits
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Maintenance and Care
íSome models.
Owner Maintenance
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After washing the vehicle, dry it with a
clean chamois to prevent water spots from
forming.
WARNING
Dry wet brakes by driving very slowly
and applying the brakes lightly until
brake performance is normal:Driving with wet brakes is
dangerous. Increased stopping
distance or the vehicle pulling to one
side when braking could result in a
serious accident. Light braking will
indicate whether the brakes have
been affected.
Waxing
Your vehicle needs to be waxed when
water no longer beads on the finish.
Always wash and dry the vehicle before
waxing it. In addition to the vehicle body,
wax the metal trim to maintain its luster.
1. Use wax which contains no abrasives.Waxes containing abrasive will remove
paint and could damage bright metal
parts.
2. Use a good grade of natural wax for metallic, mica, and solid colors.
3. When waxing, coat evenly with the sponge supplied or a soft cloth.
4. Wipe off the wax with a soft cloth.
NOTE
A spot remover to remove oil, tar, and similar
materials will usually also take off the wax.
Rewax these areas even if the rest of the
vehicle doesn't need it.
q Repairing Damage to the Finish
Deep scratches or chips on the finish
should be repaired promptly. Exposed
metal quickly rusts and can lead to major
repairs.
CAUTION
If your Mazda is damaged and needs
metal parts repaired or replaced,
make sure the body shop applies
anti-corrosion materials to all parts,
both repaired and new. This will
prevent them from rusting.
qBright-Metal Maintenance
lUse tar remover to remove road tar and
insects. Never do this with a knife or
similar tool.
lTo prevent corrosion on bright-metal
surfaces, apply wax or chrome
preservative and rub it to a high luster.
lDuring cold weather or in coastal areas,
cover bright-metal parts with a coating
of wax or preservative heavier than
usual. It would also help to coat them
with noncorrosive petroleum jelly or
some other protective compound.
CAUTION
Don't use steel wool, abrasive
cleaners, or strong detergents
containing highly alkaline or caustic
agents on chrome-plated or anodized
aluminum parts. This may result in
damage to the protective coating and
cause discoloration or paint
deterioration.
Maintenance and Care
Appearance Care
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