steering MAZDA MODEL MX-5 MIATA 2010 Service Manual

Black plate (340,1)
Maintenance IntervalNumber of months or kilometers, whichever comes first
Months 6 12 18 24 30 36 42 48 54 60 66 72
×1000 km 10 20 30 40 50 60 70 80 90 100 110 120
CHASSIS and BODY
Brake lines, hoses and connections IIIIII
Brake fluid level I I I I I I I I I
Brake fluid RRR
Disc brakes IIIIIIIIIIII
Tire (Rotation) Rotate every 10,000 km
Tire inflation pressure and tire wear IIIIIIIIIIII
Flat tire repair kit (if installed)
*3Inspect annually
Steering operation and linkages IIIIIIIIIIII
Power steering fluid level IIIIIIIIIIII
Front and rear suspension, ball joints and wheel
bearing axial play IIIIII
Manual transmission oil R
Rear differential oil R R R
Driveshaft dust boots IIIIII
Exhaust system and heat shields IIIIII
Bolts and nuts on chassis and body TTTTTT
All locks and hinges LLLLLLLLLLLL
Washer fluid level IIIIIIIIIIII
Chart symbols:
I:Inspect: Inspect and clean, repair, adjust, fill up, or replace if necessary.
R: Replace
L: Lubricate
T: Tighten
Remarks:
*1 Use FL22 type coolant in vehicles with the inscription “FL22 ”on the radiator cap itself or the surrounding
area. Use FL22 when replacing the coolant.
*2 According to state/provincial and federal regulations, failure to perform maintenance on these items will not void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or kilometer period to ensure long-term reliability.
*3 Check the tire repair fluid expiration date every year when performing the periodic maintenance. Replace the tire repair fluid bottle with new one before the expiration date.
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Maintenance and Care
Scheduled Maintenance
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Black plate (342,1)
Maintenance IntervalNumber of months or kilometers, whichever comes first
Months 3 6 9 12 15 18 21 24 27 30 33 36
×1000 km 5 10 15 20 25 30 35 40 45 50 55 60
CHASSIS and BODY
Brake lines, hoses and connections III
Brake fluid level I I II I
Brake fluid R
Disc brakes IIIIII
Tire (Rotation) Rotate every 10,000 km
Tire inflation pressure and tire wear IIIIII
Flat tire repair kit (if installed)
*3Inspect annually
Steering operation and linkages IIIIII
Power steering fluid level IIIIII
Front and rear suspension, ball joints and wheel
bearing axial play III
Manual transmission oil R
Rear differential oil R
Driveshaft dust boots I I I
Exhaust system and heat shields I I I
Bolts and nuts on chassis and body T T T
All locks and hinges LLLLLL
Washer fluid level IIIIII
Chart symbols:
I:Inspect: Inspect and clean, repair, adjust, fill up, or replace if necessary.
R: Replace
C: Clean
L: Lubricate
T: Tighten
Remarks:
*1 Use FL22 type coolant in vehicles with the inscription “FL22 ”on the radiator cap itself or the surrounding
area. Use FL22 when replacing the coolant.
*2 According to state/provincial and federal regulations, failure to perform maintenance on these items will not void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or kilometer period to ensure long-term reliability.
*3 Check the tire repair fluid expiration date every year when performing the periodic maintenance. Replace the tire repair fluid bottle with new one before the expiration date.
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Maintenance and Care
Scheduled Maintenance
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Black plate (344,1)
Maintenance IntervalNumber of months or kilometers, whichever comes first
Months 39 42 45 48 51 54 57 60 63 66 69 72
×1000 km 65 70 75 80 85 90 95 100 105 110 115 120
CHASSIS and BODY
Brake lines, hoses and connections III
Brake fluid level II I I
Brake fluid RR
Disc brakes IIIIII
Tire (Rotation) Rotate every 10,000 km
Tire inflation pressure and tire wear IIIIII
Flat tire repair kit (if installed)
*3Inspect annually
Steering operation and linkages IIIIII
Power steering fluid level IIIIII
Front and rear suspension, ball joints and wheel
bearing axial play III
Manual transmission oil R R
Rear differential oil R R
Driveshaft dust boots I I I
Exhaust system and heat shields I I I
Bolts and nuts on chassis and body T T T
All locks and hinges LLLLLL
Washer fluid level IIIIII
Chart symbols:
I:Inspect: Inspect and clean, repair, adjust, fill up, or replace if necessary.
R: Replace
C: Clean
L: Lubricate
T: Tighten
Remarks:
*1 Use FL22 type coolant in vehicles with the inscription “FL22 ”on the radiator cap itself or the surrounding
area. Use FL22 when replacing the coolant.
*2 According to state/provincial and federal regulations, failure to perform maintenance on these items will not void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or kilometer period to ensure long-term reliability.
*3 Check the tire repair fluid expiration date every year when performing the periodic maintenance. Replace the tire repair fluid bottle with new one before the expiration date.
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Maintenance and Care
Scheduled Maintenance
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Black plate (345,1)
Owner Maintenance Schedule
The owner or a qualified service technician should make these vehicle inspections at the
indicated intervals to ensure safe and dependable operation.
Bring any problem to the attention of an Authorized Mazda Dealer or qualified service
technician as soon as possible.
qWhen Refueling
lBrake and clutch fluid level (page 8-22)lEngine coolant level (page 8-20)lEngine oil level (page 8-19)lWasher fluid level (page 8-23)
qAt Least Monthly
Tire inflation pressures (page 8-30)
qAt Least Twice a Year (For Example, Every Spring and Fall)
lPower steering fluid level (page 8-23)
You can do the following scheduled maintenance items if you have some mechanical
ability and a few basic tools and if you closely follow the directions in this manual.
lEngine coolant (page 8-20)lEngine oil (page 8-18)
Maintenance and Care
Owner Maintenance
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Black plate (347,1)
Engine Compartment Overview
Engine oil dipstick
Engine oil filler cap Brake fluid reservoir / Clutch
fluid reservoir
Washer fluid reservoir Cooling system capBattery
Engine coolant reservoir Power steering fluid cap
Air filter
Fuse block
Maintenance and Care
Owner Maintenance
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Black plate (353,1)
Power Steering Fluid
qInspecting Power Steering Fluid
Level
CAUTION
To avoid damage to the power
steering pump, don't operate the
vehicle for long periods when the
power steering fluid level is low.
NOTE
Use specified power steering fluid (page 10-4).
Inspect the fluid level in the reservoir at
each engine oil change with the engine off
and cold. Add fluid if necessary; it does
not require periodic changing.
The level must be kept between MIN and
MAX.
Visually examine the lines and hoses for
leaks and damage.
If new fluid is required frequently, consult
an Authorized Mazda Dealer.
Washer Fluid
q Inspecting Washer Fluid Level
WARNING
Use only windshield washer fluid or
plain water in the reservoir:
Using radiator antifreeze as washer
fluid is dangerous. If sprayed on the
windshield, it will dirty the
windshield, affect your visibility, and
could result in an accident.
Using Washer Fluid Without Anti-freeze
Protection in Cold Weather: Operating your vehicle in
temperatures below 4 degrees C (40
degrees F) using washer fluid without
anti-freeze protection is dangerous
as it could cause impaired windshield
vision and result in an accident. In
cold weather, always use washer
fluid with anti-freeze protection.
NOTE
State or local regulations may restrict the use
of volatile organic compounds (VOCs), which
are commonly used as anti-freeze agents in
washer fluid. A washer fluid with limited VOC
content should be used only if it provides
adequate freeze resistance for all regions and
climates in which the vehicle will be operated.
Maintenance and Care
Owner Maintenance
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Black plate (362,1)
After rotation, inflate all tire pressures to
specification (page 10-7) and inspect the
lug nuts for tightness.
CAUTION
Rotate unidirectional tires and radial
tires that have an asymmetrical tread
pattern or studs only from front to
rear, not from side to side. Tire
performance will be reduced if
rotated from side to side.
CAUTION
Limited-Slip Differential system;
don't use the following:
ØTires not of the designated size
Ø Tires of different sizes or types at
the same time
Ø Tires not sufficiently inflated
If these instructions aren't followed,
the rotation of the left and right
wheels will be different and will thus
apply a constant load on the limited-
slip differential.
This will cause a malfunction.
q Replacing a Tire
WARNING
Always use tires that are in good
condition:
Driving with worn tires is dangerous.
Reduced braking, steering, and
traction could result in an accident.
Replace all four tires at the same time: Replacing just one tire is dangerous.
It could cause poor handling and
poor braking resulting in loss of
vehicle control. Mazda strongly
recommends that you replace all four
tires at the same time.
CAUTION
(With Tire Pressure Monitoring
System)
When replacing/repairing the tires or
wheels or both, have the work done
by an Authorized Mazda Dealer, or
the tire pressure sensors may be
damaged.
NOTE
(With Tire Pressure Monitoring System)lWhen tires with steel wire reinforcement in
the sidewalls are used, the system may not
function correctly even with a genuine
wheel.
Refer to System Error Activation on page
5-33.
lBe sure to install the tire pressure sensors
whenever tires or wheels are replaced.
Refer to Tires and Wheels on page 5-34.
If a tire wears evenly, a wear indicator
will appear as a solid band across the
tread.
Replace the tire when this happens.
New tread Tread wear indicator
Worn tread
You should replace it before the band is
across the entire tread.
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Maintenance and Care
Owner Maintenance
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Black plate (366,1)
Low-beam bulbs
(Xenon fusion bulbs)
You cannot replace the low beam bulbs by
yourself. The bulbs must be replaced at an
Authorized Mazda Dealer.
(Halogen bulbs)
1. If you are changing the right bulb, startthe engine, turn the steering wheel all
the way to the right, and turn off
engine. If you are changing the left
bulb, turn the steering wheel to the left.
2. Make sure the headlight switch is off.
3. Turn the center section of the plastic retainer counterclockwise and remove
the retainers and partially peel back the
mudguard.
Removal
Installation
4. Disconnect the electrical connectorfrom the bulb by pressing the tab on
the connector with your finger and
pulling the connector rear.
5. Pull off the sealing cover.
6. Unhook the bulb retaining spring.
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Maintenance and Care
Owner Maintenance
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Black plate (369,1)
Front turn signal lights/Parking lights
1. If you are changing the right bulb, startthe engine, turn the steering wheel all
the way to the right, and turn off
engine. If you are changing the left
bulb, turn the steering wheel to the left.
2. Make sure the turn signal switch is off.
3. Turn the center section of the plastic retainer counterclockwise and remove
the retainers and partially peel back the
mudguard.
Removal
Installation
4. Disconnect the bulb from the socket.
5. Install the new bulb in the reverse orderof the removal procedure.
Rear turn signal lights, Reverse lights,
Brake lights/Taillights, Rear side
marker lights
Rear side marker lights
Due to the complexity and difficulty of
the procedure, the LED bulbs should be
replaced by an Authorized Mazda Dealer.
Rear turn signal lights, Reverse lights,
Brake lights/Taillights
1. Make sure the ignition is switched offand the applicable light switch is off.
2. Lift the trunk.
3. Pull the center section of the plastic retainers and remove them, then
remove the trunk end trim.
Removal
Installation
4. Remove the trunk light connector.
Maintenance and Care
Owner Maintenance
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Black plate (419,1)
CAUTION
Rotate unidirectional tires and radial tires that have an asymmetrical tread pattern
or studs only from front to rear, not from side to side. Tire performance will be
weakened if rotated from side to side.
(With limited-slip differential)
Don't use the following:
ØTires not of the designated size
Ø Tires of different sizes or types at the same time
Ø Tires not sufficiently inflated
If these instructions aren't followed, the rotation of the left and right wheels will be
different and will thus apply a constant load on the limited-slip differential.
This will cause a malfunction.
q Replacing a Tire
WARNING
Always use tires that are in good condition:
Driving with worn tires is dangerous. Reduced braking, steering, and traction could
result in an accident.
If a tire wears evenly, a wear indicator will appear as a solid band across the tread. Replace
the tire when this happens.
New tread Tread wear indicator
Worn tread
You should replace it before the band is across the entire tread.
NOTE
Tires degrade over time, even when they are not being used on the road. It is recommended that tires
generally be replaced when they are 6 years or older. Heat caused by hot climates or frequent high
loading conditions can accelerate the aging process. Regarding the manufacturing week and year is
indicated with 4 digit. Refer to The tire labeling on page 9-23.
Customer Information and Reporting Safety Defects
Tire Information (U.S.A.)
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