engine MAZDA MODEL PROTÉGÉ 2002 (in English) Repair Manual

9-10
Customer Information
Wa r r a n t y
Form No. 8Q36-EA-01F
Non-genuine parts and accessories for Mazda vehicles can be found in stores.
These may fit your vehicle, but they are not approved by the Mazda for use with Mazda
vehicles. When you install non-genuine parts or accessories, they could affect your
vehicle’s performance or safety system; the Mazda warranty doesn’t cover this. Before you
install any non-genuine parts or accessories, consult an Authorized Mazda Dealer.
Mazda assumes no responsibility for death, injury, or expenses that may result from the
installation of add-on non-genuine parts or accessories.
Add-On Non-Genuine Parts and Accessories
Installation of Non-Genuine Parts or Accessories:
Installation of non-genuine parts or accessories is dangerous. Improperly designed
parts or accessories could seriously affect your vehicle’s performance or safety
system. This could cause you to have an accident or increase your chances of injuries
in an accident. Always consult an Authorized Mazda Dealer before you install non-
genuine parts or accessories.
Add-On Electrical and Electronic Equipment:
Incorrectly choosing or installing improper add-on equipment or choosing an
improper installer is dangerous. Essential systems could damaged, causing engine
stalling, air-bag (SRS) activation, ABS inactivation, or a fire in the vehicle.
Be very careful in choosing and installing add-on electrical equipment, such as
mobile telephones, two-way radios, stereo systems, and car alarm systems.
WARNING
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Identification Numbers
Form No. 8Q36-EA-01F

Engine Number
Front 1.6-liter engine
1.8 and 2.0-liter engines
Front
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Form No. 8Q36-EA-01F
Specifications

Engine

Electrical System

Lubricant Quality
*Refer to the recommended SAE viscosity numbers on page 8-11.
Specifications
ItemModel
1.6-liter engine 1.8-liter engine 2.0-liter engine
Type DOHC-16V in-line, 4-cylinder
Bore×Stroke78.0×83.6 mm
(3.07×3.29 in) 83.0×85.0 mm
(3.27×3.35 in) 83.0×92.0 mm
(3.27×3.62 in)
Displacement1,598 ml
(1,598 cc, 97.5 cu in) 1,840 ml
(1,840 cc, 112.2 cu in) 1,991 ml
(1,991 cc, 121.5 cu in)
Compression ratio 9.0 9.1
ItemModel
1.6-liter engine 1.8 and 2.0-liter engines
Battery12V-40AH/5HR 12V-40AH/5HR
12V-48AH/5HR 12V-52AH/5HR
Alternator 12V-70A 12V-80A
Starter 12V-0.8 kW 12V-1.0 kW
Spark-plug numberMAZDA—BP13 18 110, BP14 18 110
NGK ZFR5F-11, ZFR6F-11 BKR5E-11, BKR6E-11
DENSO KJ16CR11, KJ20CR11 K16PR-U11, K20PR-U11
CHAMPION—RC8YC4, RC10YC4
Spark-plug gap 1.0—1.1 mm (0.040—0.043 in)
LubricantClassification
API Service ILSAC
Engine oil
*
SG (Energy Conserving II) —
SH (Energy Conserving II) GF-I
SJ GF-II
SL GF-III
Lubricant Classification
Manual transaxle oilAny temperatureAPI Service GL-4 or GL-5
SAE 75W-90
Above 10°C (50°F) API Service GL-4 or GL-5
SAE 80W-90
Automatic transaxle fluid ATF M-V
Power steering fluid ATF M-III or equivalent (e.g. Dexron® III)
Brake/Clutch fluid SAEJ1703 or FMVSS116 DOT-3
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10-5
Specifications
Form No. 8Q36-EA-01F

Capacities
(Approximate Quantities)
Check oil and fluid levels with dipsticks or reservoir gauges.

Dimensions
ItemUnit
L US qt Imp qt
Engine oil1.6-liter engineWith oil filter replacement 3.2 3.4 2.8
Without oil filter
replacement3.0 3.2 2.6
1.8 and 2.0-liter
enginesWith oil filter replacement 3.5 3.7 3.1
Without oil filter
replacement3.3 3.5 2.9
Coolant1.6-liter engineWith heater 6.0 6.3 5.3
Without heater 5.5 5.8 4.8
1.8 and 2.0-liter
enginesWith heater 7.5 7.9 6.6
Without heater 6.9 7.3 6.1
Transaxle oilManual transaxle 2.7 2.9 2.4
Automatic transaxle 7.2 7.6 6.3
Fuel tank1.6-liter engine 50 13.2 (US gal) 11.0 (Imp gal)
1.8 and 2.0-liter engines 55 14.5 (US gal) 12.1 (Imp gal)
ItemModel
Sedan Hatchback
Overall length 4,450 mm (175.2 in) 4,331 mm (170.5 in)
Overall width 1,705 mm (67.1 in) 1,705 mm (67.1 in)
Overall height 1,410 mm (55.5 in) 1,410 mm (55.5 in)
Front tread 1,470 mm (57.9 in) 1,465 mm (57.7 in)
Rear tread 1,470 mm (57.9 in) 1,470 mm (57.9 in)
Wheelbase 2,610 mm (102.8 in) 2,610 mm (102.8 in)
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10-6
Specifications
Form No. 8Q36-EA-01F

We i g h t s
Sedan
Hatchback

Air Conditioner
ItemModel
1.6-liter engine 1.8 and 2.0-liter engines
GVWR (Gross Vehicle Weight Rating) 1,600 kg (3,527 lb) 1,653 kg (3,644 lb)
GAWR (Gross Axle Weight Rating)Front 850 kg (1,874 lb) 883 kg (1,947 lb)
Rear 760 kg (1,675 lb) 780 kg (1,720 lb)
Item Weight
GVWR (Gross Vehicle Weight Rating)Manual transaxle 1,638 kg (3,611 lb)
Automatic transaxle 1,662 kg (3,664 lb)
GAWR (Gross Axle Weight Rating)FrontManual transaxle 863 kg (1,903 lb)
Automatic transaxle
887 kg (1,955 lb)
Rear 780 kg (1,720 lb)
CW (Curb Weight)Manual transaxle 1,232 kg (2,716 lb)
Automatic transaxle 1,247 kg (2,749 lb)
Gas complies with SAE J639 Maximum operating charge
R-134a 0.6 kg (21.2 oz)
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11-2
Form No. 8Q36-EA-01F
Index
A
Add-On Non-Genuine Parts and
Accessories
...................................... 9-10
Air Bag Systems
.............................. 2-35
Air Filter
.......................................... 8-21
Antenna
............................................ 6-10
Anti-Lock Brake System (ABS)
........ 5-7
Warning light
.............................. 5-7
Appearance Care
.............................. 8-43
Ashtray
............................................. 6-38
Audio System
................................... 6-10
Audio set
................................... 6-17
Operating tips for
audio system
............................. 6-11
Safety certification
.................... 6-34
Automatic Transaxle
Driving tips
............................... 5-12
Fluid
.......................................... 8-18
Overdrive
.................................. 5-11
Shift-lock system
...................... 5-11
Transaxle ranges
....................... 5-10
B
Battery
Emergency starting
................... 7-15
Maintenance
............................. 8-25
Specifications
........................... 10-4
Beeps
Ignition key reminder
............... 5-32
Lights-on reminder
................... 5-32
Before Starting the Engine
................. 4-5
After getting in
........................... 4-5
Before getting in
......................... 4-5
Body Lubrication
............................. 8-21
Brake/Clutch
Fluid
.......................................... 8-16
B
Brakes
Anti-lock brake system (ABS)
....5-7
Foot brake
................................... 5-4
Pad wear indicator
...................... 5-8
Parking brake
.............................. 5-5
Warning light
.............................. 5-5
Break-In Period
.................................. 4-6
Bulb Replacement
............................ 8-30
C
Capacities ......................................... 10-5
Carbon Monoxide
.............................. 4-4
Cargo Securing Loops
...................... 6-39
Catalytic Converter
............................ 4-3
Cell Phones
...................................... 9-11
Center Console
................................. 6-39
Child Restraint
Child restraint precautions
........ 2-22
Installing child-restraint
systems
...................................... 2-25
LATCH child-restraint
systems
...................................... 2-30
Child Safety Lock for Rear Door
....... 3-8
Cigarette Lighter
.............................. 6-37
Climate Control System
.....................6-2
Gas specifications
..................... 10-6
Cruise Control
.................................. 5-13
Cup Holders
..................................... 6-38
Customer Assistance
.......................... 9-2
D
Dashboard Illumination .................... 5-23
Daytime Running Lights
.................. 5-35
Defroster
Rear window
............................. 5-37
Dimensions
....................................... 10-5
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11-3
Index
Form No. 8Q36-EA-01F
D
Door Locks ......................................... 3-6
Driving In Flooded Area
.................. 4-10
Driving Tips
....................................... 4-6
Automatic transaxle
.................. 5-12
Break-in period
........................... 4-6
Driving in flooded area
............. 4-10
Hazardous driving
....................... 4-7
Money-saving suggestions
.......... 4-6
Rocking the vehicle
.................... 4-7
Trailer towing
........................... 4-11
Winter driving
............................. 4-8
E
Emergency Starting .......................... 7-15
Flooded engine
.......................... 7-15
Jump-starting
............................ 7-15
Push-starting
............................. 7-17
Emergency Towing
.......................... 7-18
Emission Control System
................... 4-3
Engine
Coolant
...................................... 8-14
Exhaust gas
................................. 4-4
Hood release
............................. 3-18
Oil
............................................. 8-11
Overheating
............................... 7-13
Starting
........................................ 5-3
Engine Coolant
Overheating
............................... 7-13
Engine Coolant Temperature
Gauge
............................................... 5-22
Exhaust Gas
....................................... 4-4
Exterior Care
.................................... 8-45
F
Flasher
Hazard warning
.........................5-38
Headlights
.................................5-33
Flat Tire
..............................................7-3
Changing
.....................................7-7
Spare tire and tool storage
...........7-3
Fluids
Classification
.............................10-4
Owner maintenance
.....................8-8
Fog Lights
........................................5-34
Foot Brake
..........................................5-4
Front Seats
..........................................2-2
Fuel
Filler lid and cap
.......................3-17
Gauge
........................................5-23
Requirements
..............................4-2
Tank capacity
............................10-5
Fuses
.................................................8-39
Panel description
.......................8-41
Replacement
..............................8-39
G
Gauges ..............................................5-20
Glove Box
........................................6-39
H
Hazard Warning Flasher ...................5-38
Hazardous Driving
.............................4-7
Headlights
Control
......................................5-33
Flashing
.....................................5-33
High-low beam
..........................5-33
On reminder
..............................5-33
Hood Release
....................................3-18
Horn
..................................................5-38
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Index
Form No. 8Q36-EA-01F
R
Rear Window Washer ...................... 5-37
Rear Window Wiper
........................ 5-37
Rearview Mirror
............................... 3-25
Recreational Towing
........................ 7-20
Rocking the Vehicle
........................... 4-7
Roof Rack
........................................ 3-21
S
Safety Defects, Reporting ................ 9-14
Seat Belt System
Pretensioner and load limiting
.. 2-16
Seat belt precautions
................. 2-11
Seat Belt Systems
............................. 2-11
3-point type
............................... 2-14
Extender
.................................... 2-20
Pregnant women
....................... 2-12
Rear-center lap/shoulder
........... 2-18
Warning light/beep
................... 2-21
Seats
Front seats
................................... 2-2
Rear seat
...................................... 2-5
Service Publications
......................... 9-14
Spare Tire and Tool Storage
.............. 7-3
Specifications
................................... 10-4
Speedometer
..................................... 5-21
SRS Air Bags
Air bag system description
....... 2-40
Supplemental restraint systems
precautions
................................ 2-35
Warning light
............................ 2-45
Starting the Engine
............................. 5-3
Steering Wheel
................................. 3-24
Horn
.......................................... 5-38
Storage Compartments
..................... 6-39
Sunroof
............................................. 3-19
Sunshade
.......................................... 3-20
Sunvisors
.......................................... 6-35
T
Tachometer .......................................5-22
Temporary Spare Tire
......................8-29
Tiedown
Hook
..........................................7-19
Tires
Flat tire
........................................7-3
Inflation pressure
.......................8-27
Replacement
..............................8-28
Rotation
.....................................8-28
Snow tires
....................................4-8
Spare tire and tool storage
...........7-3
Specifications
............................10-7
Tire chains
...................................4-9
Uniform tire quality grading
system (UTQGS)
.......................9-12
Tool
....................................................7-3
Towing
Description
................................7-18
Emergency towing
....................7-18
Hook
..........................................7-19
Recreational towing
..................7-20
Trailer towing
............................4-11
Trailer Towing
..................................4-11
Trip Meter
........................................5-21
Trunk Lid
..........................................3-11
Trunk Light
......................................3-12
Trunk Release Handle
......................3-13
Turn and Lane-Change Signals
........5-34
V
Vanity Mirrors ..................................6-35
Vehicle Information Labels
..............10-2
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Index
Form No. 8Q36-EA-01F
W
Warning Lights ................................ 5-24
Air bag system
.......................... 5-29
Anti-lock brake system
(ABS)
........................................ 5-29
Brake system
............................ 5-26
Charging system
....................... 5-27
Check engine
............................ 5-28
Door-ajar
................................... 5-30
Engine oil pressure
................... 5-28
Front seat belt pretensioner
system
....................................... 5-29
Low fuel
.................................... 5-30
Low washer fluid level
............. 5-30
Seat belt
.................................... 5-30
Warranty
............................................ 9-8
Washer Fluid
.................................... 8-20
Weights
............................................ 10-6
Wheel Replacement
......................... 8-29
Windows
Power windows
........................ 3-15
Windshield Washer
.......................... 5-36
Windshield Wipers
.......................... 5-36
Blades replacement
................... 8-22
Winter Driving
................................... 4-8
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