window MAZDA MX-5 1994 User Guide

INDEX INDEX 1. Hood Removal I lnstallation . . . . . . . page S- 5 2. Door Removal I lnstallation . . . . . . . page S- 7 Adjustment . . . . . . . . . . . . . . . . page S- 8 3. Window regulator, glass, and guide Removal I lnstallation . . . . . . . page S- 9 Adjustment . . . . . . . . . . . . . . . . page S-10 4. Door lock and opener Removal I lnstallation . . . . . . . page S-15 5. Front bumper Removal I lnstallation . . . . . . . page S-24 6. Molding and garnish Removal I lnstallation . . . . . . . page S-27 7. Outside mirror Structural view . . . . . . . . . . . . . page S-30 Troubleshooting . . . . . . . . . . . . page S-31 lnspection . . . . . . . . . . . . . . . . . page S-33 Removal 1 lnstallation . . . . . . . page S-34 8. Windshield wiper and washer Troubleshooting . . . . . . . . . . . . page $35 Inspection . . . . . . . . . . . . . . . . . page S-38 Removal / lnstallation . . . . . . . page S-39 Disassembly 1 Assembly . . . . page S-43 Adjustment . . . . . . . . . . . . . . . . page S-42 -- 9. Windshield Removal / lnstallation . . . . . . . page S-44 Gartner Banana

INDEX s 1. Trunk lid Removal 1 Installation ....... page S-16 Adjustment ................ page S-17 2. Trunk lid lock and opener Removal / Installation ....... page S-18 Adjustment ................ page S-18 3. Fuel-filler lid opener ....... Removal 1 Installation page S-23 .. 4. Rear bumper w Removal 1 Installation ....... page S-25 Disassembly 1 Assembly .... page S-26 5. Molding and garnish Removal / Installation ....... page S-27 6. Rear window glass (Detachable hardtop) Removal / Installation ....... page S-48 7. Rear window (Convertible top) Removal / Installation ....... page S-52 8. Convertible top Removal / Installation ....... page S-67 Disassembly 1 Assembly .... page S-69 Repair .................... page S-79 Adjustment ................ page S-82 9. Detachable hardtop .... Disassembly 1 Assembly page S-81 Adjustment ................ page S-82 Gartner Banana

s INDEX 1. Power window system ............. Structural view page S-19 ............ Troubleshooting page S-20 ................. Inspection page S-22 2. Fuel-filler lid opener ....... Removal / Installation page $23 3. Dashboard and console ....... Removal / Installation page S-56 ................. Adjustment page S-58 4. Trim ....... Removal / Installation page S-59 5. Floor covering ....... Removal / Installation page S-62 6. Seat belt ....... Removal / Installation page $63 ................. Inspection page S-64 7. Seat ....... Removal 1 Installation page S-65 Disassembly / Assembly .... page S-66 'd' ................. Inspection page S-65 8. Brace bar Removal / Installation ....... page S-84 Gartner Banana

WINDOW REGULATOR, GLASS, AND GUIDE S WINDOW REGULATOR, GLASS, AND GUIDE COMPONENTS Removal / Installation 1. Raise the door glass about 190 mm (7.5 in) from the fully open position. 2. Disconnect the negative battery cable. Note Remove the door screen carefully so that it may be reused. 3. Remove in the order shown in the figure, referring to Removal Note. 4. Install in the reverse order of removal, referring to lnstallation Note. 1. Regulator handle Removal Note . . Installation Note 2. lnner handle cover 3. Pull handle 4. Door trim Removal Note . . 5. lnner handle 6. Sealing pad 7. Door screen 8. Upper glass stopper 9. page S-10 ........... page S-10 ........... 10. 12. page S-61 ........... 13. Front beltline molding Removal Note ............. page S-28 Door glass Adjustment ................ page S-10 Window regulator Glass guide Door weatherstrip Division channel Quarter glass weatherstrip Quarter glass Speaker (if necessary) Dovetail (if necessary) Gartner Banana

s WINDOW REGULATOR, GLASS, AND GUIDE FRONT 45UOSX-00 Adjustment Door glass Adjust the door glass as follows: Removal Note Regulator handle Remove the regulator handle clip with a rag, as shown. ./ Installation Note Regulator handle Install the regulator handle as shown with the door glass fully closed. Adjust door (Refer to page S-8) Adjust convertible top or detachable hardtop (Refer to page S-78,82) 1 Remove the door weatherstrip (Refer to page S-9) Adjust door glass forwardlbackward (Refer to page S-13) Verify adjustment (Refer to page S-14) Adjustment completed Gartner Banana

WINDOW REGULATOR, GLASS, AND GUIDE s Vertical adjustment of door glass 1. Loosen the upper glass stopper installation bolts. 2. Lower the door glass slightly. 3. Move the upper glass stoppers up or down so that the upper edge of the door glass is in the correct posi- tion. 4. Tighten the installation bolts. Tightening torque: 7.9-10.7 N-m (80-110 kgf-cm, 70-95 imlbf} CORRECT TOO HIGH POSITION TOO LOW GLASS RETAINER SEC. A-A CONVERTIBLE TOP DETACHABLE HARDTOP RETAINER MOUNTING HOLE No.5 RETAINER MOUNTING HOLE No.1 / RETAINER MOUNTING HOLE No.1 /&INER MOUNTING HOLE N0.8 7 RETAINER GLASS % SEC. E-E RETAINER 9.1 2 2.0 I0.36 * 0.08) SEC. F-F mm (in} Gartner Banana

s WINDOW REGULATOR, GLASS, AND GUIDE Inwardloutward adjustment of door glass 1. Loosen the window regulator lower installation nuts and the glass guide lower installation nut. 2. Move the window regulator and glass guide inward or outward so that the upper and side edges of the door glass are in the correct position. 3. Tighten the installation nuts. Tightening torque: 22-27 Nem (2.2-2.8 kgfsm, 16-20 ftelbf) OUT TOO GLASS CORRECT POSITION SEC. A-A IN TOO FAR GLASS GUIDE SEC. B-B NUT NUT RETAINER MOUNTING HOLE No.5 TAINER MOUNTING HOLE No.1 / RETAINER MOUNTING HOLE No.1 I I TAINER CONVERTIBLE TOP DETACHABLEHARDTOP I 1 -1 E MOUNTING HOLE No.7 ETAINER MOUNTING HOLE No.8 // RETAINER MOUNTING HOLE ~o.6* RETAINER I GLASS @ RETAINER GLASS SEC. F-F SEC. E-E mm (in) Gartner Banana

WINDOW REGULATOR, GLASS, AND GUIDE s Forward/backward adjustment of door glass 1. Loosen the window regulator upper installation nuts and the glass guide upper installation nut. 2. Move the window regulator and glass guide forward or backward so that the side edge of the door glass u is in the correct ~osition. 3. Tighten the installation nuts. Tightening torque: 22-27 N-m (2.2-2.8 kgf-m, 16-20 ft-lbf) AHEAD TOO FAR CORRECT POSITION SEC. B-B GLASS GUIDE CONVERTIBLE TOP DETACHABLE HARDTOP RETAINER MOUNTING HOLE No.5 ~OUNTING HOLE NO.^ RETAINER MOUNTING HOLE NO.^ RETAINER / RETAINER GLASS GLASS SEC. E-E SEC. F-F mm (in) Gartner Banana

WINDOW REGULATOR, GLASS, AND GUIDE After completion of adjustment 1. Verify the following with the weatherstrip removed: (1) When the door glass is raised, the lower glass stoppers contact the upper glass stoppers simulta- neously. (2) The door glass is in the correct position when fully closed. 2. Verify the following with the weatherstrip installed: (1) he door glass raises and lowers smoothly with the door closed. (2) Alignment of the weatherstrip is correct (convertible top only). CONVERTIBLE TOP RETAINER MOUNTING HOLE No.1 RETAINER MOUNTING HOLE N0.5 15 {0.59) 60 (2.36) / RETAINER MOUNTING HOLE No.7 RETAINER MOUNTING HOLE No.8 DETACHABLE HARDTOP RETAINER MOUNTING HOLE No.1 15 (0.59) 65 i2.56) RETAINER G'LASS SEC. E-E RETAINER 16 (0.62) RETAINER MOUNTING HOLE No.5 4(0.94) 9.4 + 2.0 9.3 + 2.0 10.37 i 0.08) (0.37 * 0.08) 9.1 2 2.0 7.4 2 2.0 10.36 0.08) (0.29 k 0.08) I c d SEC. F-F mm {in) 45UOSX41 Gartner Banana

POWER WINDOW SYSTEM s POWER WINDOW SYSTEM STRUCTURAL VIEW 1. Rear console 3. Power window regulator Removal 1 Installation ....... page S-56 Removal / Installation ........ page S- 9 ................. 2. Power window switch Inspection page S-22 Removal / Installation ....... page S-56 Inspection ................. page S-22 S-I 9 Gartner Banana