window MAZDA MX-5 1994 Service Manual

DETACHABLE HARDTOP s DETACHABLE HARDTOP COMPONENTS u Disassembly 1 Assembly 1. Disassemble in the order shown in the figure. 2. Assemble in the reverse order of disassembly. kgf cm, 88.9-130.2 in4bf) 1. Striker 7. Rear window glass ....... 2. Top latch assembly Removal / Installation page S-48 Adjustment ................ page S-82 8. Rear deck latch assembly ................ 3. Side latch assembly Adjustment page S-82 Adjustment ................ page S-82 9. Rear weatherstrip 4. Weatherstrip 10. Edge protector ................ Adjustment page S-83 11. Detachable hardtop 5. Retainer 12. Rear deck plate 6. Rear window molding ................ Installation page S-27 Gartner Banana

BODY ELECTRICAL SYSTEM ................................... INDEX T- 2 ........................... SWITCHES T- 2 FUSES AND RELAYS .................. T- 3 .............................. LIGHTS T- 4 CRUISE CONTROL SYSTEM ........... T- 5 ...................... AUDIO SYSTEM T- 6 SRS AIR BAG SYSTEM ................ T- 7 ............................... OUTLINE T- 8 TROUBLESHOOTING GUIDE ........... T- 8 ELECTRICAL SYMBOLS ............... T- 9 ................................... FUSE T- 10 STRUCTURAL VIEW ................... T- 10 ...................... SPECIFICATIONS T- 11 ........................ DESCRIPTION T- 12 ....................... REPLACEMENT T- 12 ....................... RELAY .. ....... T- 13 STRUCTURAL VIEW ................... T- 13 ........................ DESCRIPTION T- 13 RETRACTABLE HEADLIGHT RELAY .... T- 14 ....................... FLASHER UNIT T- 14 ........................... TNS RELAY T- 15 .......................... HORN RELAY T- 15 COOLANT FAN RELAY ................. T- 15 REAR WINDOW DEFROSTER RELAY ... T- 16 HEADLIGHT RELAY ................... T- 16 ................................ SWITCH T- 17 ................... STRUCTURAL VIEW T- 17 ........................ DESCRIPTION T- 17 .................... IGNITION SWITCH T- 18 COMBINATION SWITCH ............... T- 19 RETRACTOR SWITCH AND HAZARD WARNING ............................. SWITCH T- 21 ................. INSTRUMENT CLUSTER T- 22 ................... STRUCTURAL VIEW T- 22 ........................ DESCRIPTION T- 22 .................... CIRCUIT DIAGRAM T- 23 ................. TROUBLESHOOTING T- 24 ............ REMOVAL / INSTALLATION T- 29 ........... DISASSEMBLY 1 ASSEMBLY T- 29 ...................... SPEEDOMETER T- 30 ........................ TACHOMETER T- 30 WATER TEMPERATURE GAUGE ....... T- 30 ......................... FUEL GAUGE T- 31 OIL PRESSURE GAUGE ............... T- 31 .................... PRINTED CIRCUIT T- 32 VEHICLE SPEED SENSOR ............. T- 32 WATER TEMPERATURE SENDER UNlT . T- 32 FUEL GAUGE SENDER UNlT ...................... (IN FUEL TANK) T- 32 OIL PRESSURE SENSOR .............. T- 33 ............... SPEEDOMETER CABLE T- 33 WARNING LIGHT AND SENDER UNIT ..... T- 34 ................... STRUCTURAL VIEW T- 34 CIRCUIT DIAGRAM .................... T- 35 ................. TROUBLESHOOTING T- 36 BRAKE FLUID LEVEL SENSOR ......... T- 39 PARKING BRAKE SWITCH ............. T- 39 ..................... BUCKLE SWITCH T- 39 ...................... LIGHTING SYSTEM T- 40 ................... STRUCTURAL VIEW T- 40 ......................... HEADLIGHTS T- 41 ......................... STOPLIGHTS T- 53 TURN AND HAZARD WARNING LIGHTS . T- 57 ..................... BACK-UP LIGHTS T- 66 TAILLIGHTS. SIDE MARKER LIGHTS. PARKING LIGHTS AND LICENSE PLATE LIGHTS . T- 69 DAYTIME RUNNING LIGHTS (DRL) .................... (CANADA SPEC.) T- 72 ........... REAR COMBINATION LIGHT T- 76 .................... INTERIOR LIGHTS T- 78 ................ ILLUMINATION LIGHTS T- 82 .................................. HORN T- 84 ................... STRUCTURAL VIEW T- 84 .................... CIRCUIT DIAGRAM T- 85 ................. TROUBLESHOOTING T- 86 ............ REMOVAL 1 INSTALLATION T- 87 ............ REAR WINDOW DEFROSTER T- 89 ................... STRUCTURAL VIEW T- 89 ........................ DESCRIPTION T- 89 ................. TROUBLESHOOTING T- 90 ................ REPAIRING FILAMENT T- 93 ............. CRUISE CONTROL SYSTEM T- 94 ................... STRUCTURAL VIEW T- 94 .................... CIRCUIT DIAGRAM T- 95 ................. TROUBLESHOOTING T- 96 ....... SELF-DIAGNOSTIC INSPECTION T-100 ............... CRUISE CONTROL UNIT T-103 .................... ACTUATOR CABLE T-104 ..................... CLUTCH SWITCH T-105 .......... STOP LIGHTIBRAKE SWITCH T-105 ...... CRUISE CONTROL MAIN SWITCH T-106 ........... CRUISE CONTROL SWITCH T-106 ............. VEHICLE SPEED SENSOR T-106 ........................... ACTUATOR T-107 a .................................. AUDIO T-108 ................... STRUCTURAL VIEW T-108 ................... SYSTEM DIAGRAM T-109 ............................ FEATURES T-110 FUNCTION AND OPERATING ......................... PROCEDURE 1-111 ............. OPERATION DESCRIPTION T-113 .................. ANTITHEFT SYSTEM T-120 ................. TROUBLESHOOTING T-122 ............ REMOVAL I INSTALLATION T-145 .................... POWER ANTENNA T-149 ......................... INSPECTION T-153 CONNECTOR TERMINAL .................... SPECIFICATIONS T-154 SRS AIR BAG SYSTEM .................. T-156 PREPARATION ........................ T-156 ................... STRUCTURAL VIEW T-156 .......... COMPONENT DESCRIPTION T-157 SYSTEM DIAGRAM ................... T-158 ................. SERVICE WARNINGS T-159 GENERAL PROCEDURES ............. T-160 TROUBLESHOOTING ................. T-160 DRIVER-SIDE AIR BAG MODULE ....... T-206 PASSENGER-SIDE AIR BAG MODULE . . T-207 DIAGNOSTIC MODULE ................ T-208 CLOCK SPRING ....................... T-209 CRASH SENSOR (D-SENSOR) ......... T-210 CRASH SENSOR (S-SENSOR) ......... T-213 AIR BAG MODULE DISPOSAL . .. PROCEDURE ........................ T-215 INSPECTION OF SST (DEPLOYMENT TOOL) ............... T-217 Gartner Banana

T INDEX INDEX SWITCHES 1. Ignition switch 8. Brake switch Inspection ................ page T- 18 Removal / Installation ...... page T-105 Replacement ............. page T- 18 Inspection ................ page T-105 2. Combination switch adjustment ............... page T-105 Removal / Installation ...... page T- 19 9. Back-up light switch Inspection ................ page T- 20 Inspection ................ page T- 68 3. Retractor switch 10. Door switch Removal / Installation ...... page T- 21 Inspection ................ page T- 81 Inspection ................ page T- 21 11. Interior light switch 4. Hazard warning switch Troubleshooting ........... page T- 79 Removal / Installation ...... page T- 21 12. Panel light control switch Inspection ................ page T- 21 Inspection ................ page T- 83 5. Parking brake switch 13. Horn switch Inspection ................ page T- 39 Removal / Installation ...... page T- 88 6. Buckle switch 14. Clutch switch Inspection ................ page T- 39 Removal / Installation ...... page T-105 7. Stoplight switch Inspection ................ page T-105 -/ Adjustment ............... page T- 56 Adjustment ............... page T-105 Inspection ................ page T- 56 15. Rear window defroster switch Removal 1 Installation ......... section U T-2 Gartner Banana

INDEX T FUSES AND RELAYS 1. Main fuse block 7. Rear window defroster timer unit Replacement ............... page T-12 8. Coolant fan relay .................. 2. Fuse box No.1 and No.2 Inspection page T-15 Replacement ............... page T-12 9. Horn relay .................. 3. Headlight relay inspection page T-15 .................. Inspection page T-16 10. Flasher unit .................. 4. TNS relay Inspection page T-14 .................. Inspection page T-15 11. Rear window defroster relay u .................. 5. Retractable headlight relay Inspection page T-15 .................. Inspection page T-14 6. EGI main relay ................... Inspection section F Gartner Banana

FUSE SPECIFICATIONS Main Fuse Block u I Fuse Amperes Protected circuit HEAD INJ MAIN BTN 30A 30A COOLING FAN (AD FAN) 1 ABS I 60A I Antilock brake svstem I Headlight relay, Headlight switch Alternator, Diagnostic module (for air bag system) 80A 40A ST SIG RETRACTOR Fuse Box No.1 Except circuits protected in main fuse block: INJ 30A, HEAD 30A, RETRACTOR 30A TNS relay, Headlight switch 30A 20A EGI main relay, Coolant fan relay A/C relay 10A 30A Park l Neutral switch, Circuit-opening relay Retractable headlight actuator Fuse ENGINE METER (POWER WIND) Amperes 15A WIPER TAIL ROOM I 10A I PCME, Key reminder switch, Audio unit I Protected circuit EGI main relay, Coolant fan relay 15A 30A STOP HAZARD CIGAR 15A I Cigarette lighter, Audio unit 1 Instrument cluster, Turn signal switch, Timer and buzzer unit, Cruise control main switch Power window switch 20A 15A Fuse Box No.2 Blower switch, Wiper switch Taillights, Side marker lights, License plate lights, Parking lights 15A 15A Fuse Amperes Protected circuit I Stoplight switch, Horn switch, Cruise control unit Flasher unit Fuse Color Code (DEFOG) (ANTENNA) I Fuse amperes I Color code Fuse type 25UOTX-013 20A 20A I I 10A Red 1 I Rear window defroster Power antenna Plate type 15A 20A Light blue Yellow 30A 30A 80A Light green Pink Black Cartridge type Gartner Banana

RELAY T RELAY STRUCTURAL VIEW 1. Headlight relay 2. TNS relay 3. Retractable headlight relay 4. EGI main relay 5. Circuit-opening relay 6. Rear window defroster timer unit 7. Coolant fan relay 8. Horn relay 9. Flasher unit 10. Rear window defroster relay DESCRIPTION The DRL control unit (Canada only) controls the operation of the turn signal lights. When the ignition switch is at ON or START, the front turn signal lights illuminate as running lights, except when one of the following switches is on: Headlight switch. Turn signal light switch. Hazard warning switch. Parking brake switch. Gartner Banana

T RELAY REAR WINDOW DEFROSTER RELAY Inspection 1. Disconnect the relay. 2. Apply battery positive voltage and check for continuity between terminals of the relay. I 1 I I I 45UOTX419 I 2 0 0 B+ I GND I M: Continuity B+: Battery positive voltage Terminal 3. If not as specified, replace the relay. Step A 1 HEADLIGHT RELAY lnspection 1. Disconnect the relay. 2. Apply battery positive voltage and check for continuity between terminals of the relay. C 3. If not as specified, replace the relay. '. B+: Battery positive voltage Terminal B 0 Step 1 2 D 0 M : Continuity A 0 B+ B 0 GND C 0 D 0 Gartner Banana

T WARNING LIGHT AND SENDER UNIT WARNING LIGHT AND SENDER UNlT STRUCTURAL VIEW 1. Brake system warning light 2. Seat belt warning light 3. Air bag system warning light 4. Retractor indicator light 5. Alternator warning light 6. MIL (malfunction indicator light) 7. O/D OFF indicator light 8. Antilock brake system warning light 9. Washer level indicator light 10. Rear window defroster indicator light Reference Table Warning indicator light SRS air bag system Retractor indicator light Alternator MIL (malfunction indicator light) O/D OFF Antilock brake system Washer level 45UOTX-062 T-34 Reference page or section T-154 T- 48 section G section F section K section P T- 39 J Gartner Banana

MAIN FUSE BLOCK FUSE BLOCK C-2 6 PMRmAIN L/R CONTROL MMULE (ENGINE1 (YCTIaN 0-1cl .CIGARETTE LIGHTER .INTERIOR LIGHT .REAR WINDOW OEFROSTER INSTRUMENT WINCmW DEFROSTER WOR SWITCHES (SECTIDN TI -05 REAR WINX)W DEFROSTER RELAY(R) -00 CIGARETTE LIGHTER (I) I-m REAR (R) -REAR NO. 2 (~21 11-07 REAR W INWW DEFROSTER IR21 1-09 INTERIOR LIGHT (I1 E-10 REAR WINOOW DEFROSTER SWITCH (It 1 Gartner Banana

REAR WINDOW DEFROSTER REAR WINDOW DEFROSTER STRUCTURAL VIEW 1. Rear window defroster L/ 2. Rear window defroster switch 3. Rear window defroster relay 4. Rear window defroster timer unit DESCRIPTION The rear window defroster switch is included in the heater control switch assembly. Gartner Banana