engine MAZDA MX-5 1994 Workshop Manual

u GENERAL SERVICE INFORMATION TIEDOWN HOOK - FRONT /'-- TIEDOWN HOOK - REAR -?-A TOWING Proper towing equipments are necessary to prevent damage to the vehicle during any towing operation. Laws and regulations applicable to vehicles in tow must always be observed. Release the parking brake, place the shift lever in neutral, and set the ignition switch in the ACC posi- tion. As a rule, towed vehicles should be pulled with the driving wheels off the ground. WITH MANUAL TRANSMISSION If the transmission, rear axle, and steering system are not damaged, the vehicle may be towed on all four wheels. If any of these components are damaged, use a towing dolly. CAUTION The power assist for the brakes and steering are inoperable while the engine is off. Do not use the tiedown hooks under the front or rear of the vehicle for towing. These hooks are designed ONLY for transport tiedown. If the tiedown hooks are used for towing, the front or rear skirt and bumper will be damaged. IDENTIFICATION NUMBER LOCATIONS VEHICLE IDENTIFICATION NUMBER (VIN) ENGINE MODEL AND NUMBER L i Gartner Banana

GENERAL SERVICE INFORMATION VEHICLE DIMENSIONS d Measurement I I Overall height mm (in) I Overall length mm (in) Overall width mm (in) 3,948 (155.4) 1,676 (65.9) WHEEL ALIGNMENT Front wheel alignment (Unloaded*) 2,266 (89.2) 1,410 (55.5) 1,428 (56.2) Wheelbase mm (in) Rear wheel alignment (Unloaded*) Tread Total toe-in Front mrn (in) Rear mm (in) mm (in) degree Camber angle I 0'24' f 30' 3 + 3 (0.12 f 0.12) 0°18' + 18' Maximum steering angle Inner Outer I 37'23' f 2O 32O32' f 2O Caster angle * Fuel tank full; radiator coolant and engine oil at specified levels; and spare tire, jack, and tools in designated positions. 4O4Y f 45' 1 1°20' 3 * 3 (0.12 f 0.12) 0'18' + 18' King pin angle Camber angle Total toe-in -0'43' f 30' mm (in) degree Gartner Banana

PANEL REPLACEMENT WHEEL APRON PANEL REMOVAL WHEEL APRON REINFORCEMENT Illustrations show onlv left side of the wheel amon a an el All points are located symmetricallv. ~o.not damage the suspension housing and wheel apron reinforcement when rough-cutting. To drill away 22 points indicated by (E), first drill away points (A), (B), and (C), and rough-cut (D). Drilling of 12 points indicated by (A) should be performed with caution. Do not make open holes from the engine compartment side. Drilling of 5 points indicated by (B) should be performed from outboard side. Gartner Banana

PICTORIAL INDEX VALVE SYSfE# -- I I400 GASOLINE ENGINE 4-CYLINDER (112) P CNC t NE CUAGGE. cw7aoC svsr EM b 6115111 IElSL (A1 1 - - ... . .. ,.' . .' -- ... ..>'UFC'---i, - ..-.--CCII,Y..IC m39w I 't'RAWSHISSJOf4 GEARS :NANliE CON l ROC SYSTER -.*-.- IWCIAL. 1 Gartner Banana

SECT ION NAME INDEX (my) - LO a NO * - ... - a 2-C03 2-E03 2-H03 2-403 2-KO3 2-1.03 2-CO4 2-E04 2-H04 2-104 2- JOG ?-KO4 2-M04 ?-NO4 9-CO4 ?-LO5 2-8 0% ?-KO5 ?-NO!, 7-CO6 ?*C47 i?-107 ?*f-d7 ?-GO I ?- 109 ,!-LO I Z-catj il- t. 0 a 2 .. f' fl g4 ?-GO9 ;,. JO9 ?-MQY ? il'j ? CII --- - - SEC .#I ---..- 0900 5000 5910 8030 5100 5103 $105 5110 5120 5170 5180 5230 5260 5310 5520 5539 5340 5370 5580 53 YO 5500 5570 55.10 5!>40 5560 55 "0 5588 5 IOU 5790 '; 19'. 5flOti !,bSB !J n c* u LlbIJ . ---..- - - --- SECfION NAME -----.- ------------------ ..--- KEY SETS FRONT BUNPER REAR EUHPER WINDOW HOULDING L COWL GRILLES HEAD LANPS HEAD LAHP RE T RACY ORS FRONT CONBINITION Lanes REAR COHBINATIOH LAHPS L ALENSE LAHPS BRNAMM3S REAR FIWISWER BONNET TRUNK LIB FWDNT PANELS FEIiDER P WHEEL APRON PANELS 3PCU L COWL PANELS SiUE PANELS {'!.OUR PANELS, FLCOR AYTACWHEHTS (HDCC GOVEAS 1 FLOOR AVYACHHEHTS DASHEOARD EOU IPMENI 5 nf VCR NttUD SPEEDOM TCW CADI.[; nt 1 ER CONPONE ws DASHBOAKU 6 WI LATLb PAKl S COHSOLC. VLUTILATOSI St.AI'S %CAI IC'ITS AIR OhC FblOlil li00k'$ F WLlh 'l !WOH Wt't:NAN I TUUHI 1)ouu IHlnS 1 WELAICL, PAW 1s - SEC * N( -----a 6110 6115 6 120 6130 6160 6190 6300 6330 6600 6610 661 1 6638 6635 6640 6600 6662 670U &7C 1 6707 6703 6784 6 ?i!U 6720 1 6730 6 760 ba20 6140 ~uen tB1U bVQU SECTION NAHE HEATER UNIT COMPONENTS HEATER CONTROLS COMPONENTS HEATER BL OWER COHPONENT S AIR CONDITIONER COMPRESSOR COHFONENTS (AIR CON DIT JlrNEiO COOLING UI\'TS (AIR COHDITIOHEW) WINDOW GLASSES SUNROOF SWITCHES C RFtAVS (ENGINE) DASHBOARD SWlTCHES COHBINATIOM SWITCH RELAYS L UNIT (BODY) DOOR SWITCH & HDRWS AUTO CRUISE CONTROL SYSTEH AUDIO SYSTEMS (RADIO & TAPE W. CK 1 AUDIO SYSTFffS (ANTENNA 6 SPEAK El?) NIP t He HARNESSES(FRON1 L REAR ) WlW iNG HARNESS CL.AHPS UtHaSH1EL.D W4SHER ANT1 LJCI BRAKE SYSTEH) WIHDSHIELU WASHER (AH71 LOCK BRAKE SYSTEM) UINUSHIELD WIPERS FRONT hEAD$Y TWIN & PIMY TRl n s FLOOR HATS L PAW QUARTER WINDOW L VRIHS LA I L Olr HI).. AUHAOd* I1 3 Gartner Banana

1000 -1 EHOINE 8 GASKET SETS 1003 ENGINE 8 GASKET SETS - Gartner Banana

. .". I 1010 -2 CYLINDER HEAD 8 COVER 1010 CYLINDER HEAD 6 COVER rQ '{ANGER ENGINE HANGER ,ENGINE-REAR SEAL ,RUBBER HOSE, VENT. -PURGE COI Y. V. Gartner Banana

, 1800 -1 ENGINE ELECTRICAL SYSTEM SPACER COfL & IGtdITER PLUG, SPARK BKR5E- 11 NGK (STB. 3 KlCBR-U11 HD (STD.) BKR6E - 11. t4GK (OPTION COLD TYPE.) KZOPR-Ul1 ND (OP'TIOli COLD TYPE) CORD SET ,HI . TEIISIOtI CORD t10.1 r HI . TEMSI UI CORD HO.Z,HI.TEHSLOtl CORD fiO.5,HA.IEHSION COKL) tdO.4,ItI .TENSION SlI'AY,ALVERNAlOk Gartner Banana

llOU -2 * ENGINE ELECTRICAL SYSTEM 1800 ENGINE ELECTRICAL SYSTEM --- I,' I( fJ {I - ! ': 1201 - x01- SPACER, S'tkAP BEL.T'Vt L=885 BAND La085 GOOD YEAR BRACKEr , STARTER (ItLUST. NO.1) (II.LUST. N0.2) L/ #h run tr Gartner Banana

PICTORIAL INDEX -.-- -I-..--- GASOLINE ENGINE 4 - CYLINDER (~2) P - e. VALVE SVSTEN ----- TRANSH!SSlW GEARS .-.---..-.-.-- a1720 I / Gartner Banana