General Information MAZDA MX-5 1997 Factory User Guide
[x] Cancel search | Manufacturer: MAZDA, Model Year: 1997, Model line: MX-5, Model: MAZDA MX-5 1997Pages: 514, PDF Size: 17.89 MB
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ENGINE SPECIFICATIONS
GENERAL SPECIFICATIONS
Manifold Nut23-34 (31-46)
Exhaust Manifold Nut(1) 28-34 (38-46)
Flywheel Bolt71-76 (96-103)
Fuel Rail Bolt14-19 (19-26)
Generator Top Bolt27-38 (37-51)
Intake Manifold Bolt/Nut(1) 14-19 (19-26)
Intake Manifold Support Bracket14-18 (19-25)
Main Bearing Cap Bolt
Step 1(1) 22-27 (30-37)
Step 2 (Final)(1) 40-43 (54-58)
Oil Pan-To-Transaxle Bolt (Protege)28-38 (38-51)
Oil Pan-To-Transmission Bolt (Miata)48-65 (64-88)
Oil Pump-To-Block Bolt14-19 (19-26)
Power Steering Pump-To-Bracket Bolt28-38 (38-51)
PPF/Differential Spacer Mounting Bolt (2) 27-38 (37-51)
PPF-To-Differential Long Mounting Bolt (2) 77-91 (104-123)
PPF-To-Transmission Side Mounting Bolt (2) 77-91 (104-123)
PPF/Transmission Rear Bracket Mounting Bolt27-40 (37-54)
Spark Plug11-16 (15-22)
Timing Belt Tensioner Bolt27-38 (37-51)
Water Pump Bolt14-19 (19-26)
INCH Lbs. (N.m)
Camshaft Bearing Cap Bolt(3) 100-125 (11.3-14.1)
Cylinder Head Cover Bolt43-78 (5-9)
Oil Jet104-156 (12-18)
Oil Pan-To-Engine Block Bolt
(Miata & Protege)70-95 (8-11)
Oil Pump Cover Screws53-78 (6-9)
Oil Strainer Bolt70-95 (8-11)
Rear Cover Bolt70-95 (8-11)
Water Pump Pulley Bolt70-95 (8-11)
(1)Tighten evenly to specification in alternating sequence.
(2)Tighten in sequence. See Fig. 7 .
(3)Tighten in sequence. See Fig. 10 or Fig. 11 .
1997 Mazda MX-5 Miata
1997-98 ENGINES 1.8L 4-Cylinder
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1997 ELECTRICAL
Fuses & Circuit Breakers - MX-5 Miata
IDENTIFICATION
MAIN FUSE BLOCK
Main fuse block is located on passenger's side of engine compartment. See Fig. 1
.
Fig. 1: Locating Main Fuse Block
CAUTION: When battery is disconnected, vehicle computer and memory systems
may lose memory data. Driveability problems may exist until computer
systems have completed a relearn cycle. See COMPUTER RELEARN
PROCEDURES article in GENERAL INFORMATION before disconnecting
battery.
1997 Mazda MX-5 Miata
1997 ELECTRICAL Fuses & Circuit Breakers - MX-5 Miata
1997 Mazda MX-5 Miata
1997 ELECTRICAL Fuses & Circuit Breakers - MX-5 Miata
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FLUID CAPACITIES
FLUID CAPACITIES
WHEEL & TIRE SPECIFICATIONS
WHEEL TIGHTENING
Tighten wheel lug nuts to 65-87 ft. lbs. (88-118 N.m).
BATTERY SPECIFICATIONS
Vehicle is equipped with a special 9 9/16" x 4 3/4" x 7 3/8" 12-volt battery that is vented to outside of vehicle.
CAUTIONS & WARNINGS
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)
Modifications or improper maintenance, including incorrect removal and installation of the Supplemental
Restraint System (SRS), can adversely affect system performance. DO NOT cover, obstruct or change the
steerin
g wheel horn pad in any way, as such action could cause improper function of the system. Use only plain
(1)Energy conserving oils are recommended, API classification SG", "SH".
ItemConditionSpecification (1)
Engine OilDrained, With Filter4.0 Qts. (3.8L)
Engine OilDrained3.8 Qts. (3.6L)
Engine CoolantDrained6.3 Qts. (6.0L)
Automatic Transaxle FluidCapacity7.1 Qts. (6.7L)
Manual Transaxle FluidCapacity2.1 Qts. (2.0L)
Rear Axle OilCapacity1.1 Qts. (l.0L)
A/C RefrigerantEvacuated1 lb. 3.4 oz. (0.6kg)
Fuel TankCapacity12.6 Gal. (48.0L)
(1)Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
CAUTION: When battery is disconnected, vehicles equipped with computers may
lose memory data. When battery power is restored, driveability problems
may exist on some vehicles. These vehicles may require a relearn
procedure. See COMPUTER RELEARN PROCEDURES article in the
GENERAL INFORMATION Section.
NOTE: See the AIR BAG RESTRAINT SYSTEM article in the ACCESSORIES/SAFETY
EQUIPMENT Section.
1997 Mazda MX-5 Miata
MAINTENANCE INFORMATION 1997 MAINTENANCE Mazda Maintenance Information
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water when cleaning the horn pad. Solvents or cleaners could adversely affect the air bag cover and cause
improper deployment of the system.
AIR CONDITIONING SERVICING
ANTI-LOCK BRAKE SYSTEM
On models equipped with anti-lock brake systems, ALWAYS observe the following cautions:
DO NOT attempt to bleed hydraulic system without first referring to the appropriate ANTI-LOCK
BRAKE SYSTEM article in the BRAKES Section.
DO NOT mix tire sizes. As long as tires remain close to the original diameter, increasing the width is
acceptable. Rolling diameter must be identical for all 4 tires. Some manufacturers recommend tires of the
same brand, style and type. Failure to follow this precaution may cause inaccurate wheel speed readings.
Use ONLY recommended brake fluids. DO NOT use silicone brake fluids in an ABS-equipped vehicle.
BATTERY WARNING WARNING:To avoid injury from accidental air bag deployment, read and carefully
follow all warnings and service precautions. See appropriate AIR BAG
RESTRAINT SYSTEM article in ACCESSORIES/SAFETY EQUIPMENT.
CAUTION: Disconnect negative battery cable before servicing any air bag system,
steering column or passenger side dash component. After any repair, turn
ignition key to the ON position from passenger's side of vehicle in case of
accidental air bag inflation
CAUTION: Avoid breathing R-134a refrigerant and PAG lubricant vapors, exposure
may irritate eyes, nose and throat. To remove R-134a from system use R-
134a recycling equipment that meets SAE J2210 specifications. If
accidental system discharge occurs, ventilate work area before resuming
service.
WARNING:R-134a service equipment or vehicle A/C systems SHOULD NOT be
pressure tested or leak tested with compressed air. Some mixtures of
air/R134a have shown to be combustible at elevated pressures. These
mixtures are dangerous and may cause fire and/or explosions. See AIR
CONDITIONING SERVICE article in GENERAL INFORMATION section.
CAUTION: The anti-lock brake system contains electronic equipment that can be
susceptible to interference caused by improperly installed or high output
radio transmitting equipment. Since this interference could cause the
possible loss of the anti-lock braking capability, such equipment should
be installed by qualified professionals.
1997 Mazda MX-5 Miata
MAINTENANCE INFORMATION 1997 MAINTENANCE Mazda Maintenance Information
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REPLACING BLOWN FUSES
BRAKE PAD WEAR INDICATOR
CATALYTIC CONVERTER
ELECTROSTATIC DISCHARGE SENSITIVE (ESD) PARTS
ENGINE OIL
FUEL SYSTEM SERVICE WARNING:When battery is disconnected, vehicles equipped with computers may
lose memory data. When battery power is restored, driveability problems
may exist on some vehicles. These vehicles may require a relearn
procedure. See COMPUTER RELEARN PROCEDURES article in GENERAL
INFORMATION section.
CAUTION: Before replacing a blown fuse, remove ignition key, turn off all lights and
accessories to avoid damaging the electrical system. Be sure to use fuse
with the correct indicated amperage rating. The use of an incorrect
amperage rating fuse may result in a dangerous electrical system
overload.
CAUTION: Indicator will cause a squealing or scraping noise, warning that brake
pads need replacement.
CAUTION: Continued operation of vehicle with a severe malfunction could cause
converter to overheat, resulting in possible damage to converter and
vehicle.
CAUTION: Any modification to the exhaust system on turbo models, which reduces
exhaust backpressure, will lead to lean fuel mixtures and excessive spark
advance. This could cause serious engine damage.
WARNING:Many solid state electrical components can be damaged by static
electricity (ESD). Some will display a warning label, but many will not.
Discharge personal static electricity by touching a metal ground point on
the vehicle prior to servicing any ESD sensitive component.
CAUTION: Never use non-detergent or straight mineral oil.
1997 Mazda MX-5 Miata
MAINTENANCE INFORMATION 1997 MAINTENANCE Mazda Maintenance Information
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STARTER - DIRECT DRIVE
1997 STARTING & CHARGING SYSTEMS Mazda - Starters - Direct Drive
DESCRIPTION & OPERATION
Direct drive starter is a conventional 12-volt, 4-pole, brush-type starter. The integral solenoid is attached to the
drive housing. The overrunning clutch pinion drive is mounted directly on end of armature shaft drive.
TROUBLE SHOOTING
ON-VEHICLE TESTING
* PLEASE READ FIRST *
CIRCUIT TESTING
If starter does not operate, check voltage at starter "S" terminal with ignition switch in START position (and
clutch depressed on M/T). See Fig. 1
. If voltage is greater than 8 volts, repair or replace starter as required. If
volta
ge is 8 volts or less, check ignition switch, park/neutral switch (A/T), interlock switch (M/T) and wiring. NOTE: See TROUBLE SHOOTING article in GENERAL INFORMATION.
NOTE: On all models with anti-theft system, obtain code number and deactivate audio
anti-theft system before disconnecting battery.
NOTE: Before testing, ensure battery is fully charged, battery cables and terminals are
clean and tight, and engine grounds are good.
1997 Mazda MX-5 Miata
STARTER - DIRECT DRIVE 1997 STARTING & CHARGING SYSTEMS Mazda - Starters - Direct Drive
1997 Mazda MX-5 Miata
STARTER - DIRECT DRIVE 1997 STARTING & CHARGING SYSTEMS Mazda - Starters - Direct Drive
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