lamp MERCEDES-BENZ C-Class 2000 W202 Workshop Manual

Taillamp Assemblies







1. Stop lamp
(21 W/32 cp bulb)
2. Turn signal lamp
(21 W/32 cp bulb)
3. Backup lamp
(21 W/32 cp bulb)
4. Tail, parking, side marker and standing lamp
(5 W/4 cp bulb)
5. Passenger side:
Tail and parking lamp
(21/4W bulb) Driver's side:
Tail, parking and rear fog lamp
(21/4 bulb)





To replace bulbs:
From inside trunk, open locks and swing open lamp cover.
Turn locking lever on lamp to horizontal position and remove bulb carrier.
Push down on bulb to be changed, twist counterclockwise and remove.

Battery

Warning !
Failure to follow these instructions can result in severe injury or death. Never lean over batteries while
connecting, you might get injured. Battery fluid contains sulfuric acid. Do not allow this fluid to come in
contact with eyes, skin or clothing. In case it does, immediately flush affected area with water and seek
medical help if necessary. A battery will also produ ce hydrogen gas, which is flammable and explosive.
Keep flames or sparks away from battery, avoid im proper connection of jumper cables, smoking etc..

Important !
Battery maintenance information:
The battery is located in the trunk under the trunk floor. The fluid level must be checked at every A and B service.
Always insure that the fluid level is at the specified maximum level and that only distilled water is used. Failure to
maintain proper fluid level may result in cell deterioration and possible battery rupture. The service life of the battery is
dependent on its condition of charge. The battery should alwa ys be kept sufficiently charged, in order to last an
optimum length of time.
Therefore, we strongly recommend that you have the battery charge checked frequently, and corrected if
necessary, especially if you use the vehicle less than approximately 200 miles (300 km) per month, mostly for
short distance trips, or if it is not used for long periods of time.
Only charge a battery with a battery charger after the battery has been disconnected from the vehicle electrical circuit.
Always disconnect the battery negative lead first and connect last. When removing and connecting the battery,
always make sure that all electrical consumers are off and the electronic key is in steering lock position 0. The battery
and its vent tube must always be securely installed when the car is in operation. While the engine is running the
battery terminal clamps must not be loosened or detached, otherwise the generator and other electronic components
would be damaged.

Note:
After reconnecting the battery also resynchronize the Express feature of the power windows, the
sliding/pop-up roof, and the Electronic Stability Program (ESP) (see Power seats, front, Head
restraints, Power windows, Sliding/pop-up roof, and Electronic stability program in Index).

Battery Recycling
Batteries contain materials that can harm the environment with improper disposal. Large 12 Volt storage batteries
contain lead. Recycling of batteries is the preferred method of disposal. Many states require sellers of batteries to
accept old batteries for recycling.

Fuses




1. Main fuse box in engine compartment

2. Auxiliary fuse box in trunk
3. Auxiliary fuse in trunk
4. Auxiliary fuse in engine compartment

Before replacing a blown fuse, determine the cause of the short circuit. Spare fuses are supplied inside the main fuse
box. Observe amperage and color of fuse. To gain access to the main fuse box (1), press clamp (arrow) , lift the fuse
box cover up and remove it. A special fuse puller comes with the vehicle tools. Always use a new fuse for
replacement. Never attempt to repair or bridge a blown fuse. After replacing a blown fuse, close fuse box cover. To
close the main fuse box, engage cover at the rear and secure with clamp.

Jump Starting

Warning !

Failure to follow these directions will cause damage to the electronic components, and can
lead to a battery explosion and severe injury or death. Never lean over batteries while
connecting or jump starting, you might get injure d. Battery fluid contains sulfuric acid. Do
not allow this fluid to come in contact with ey es, skin or clothing. In case it does, immediately
flush affected area with water, and seek medical help if necessary. A battery will also produce
hydrogen gas, which is flammable and very explosive. Keep flames or sparks away from
battery, avoid improper connection of jumper cables, smoking etc.. Read all instructions
before proceeding.

If the battery is discharged, the engine should be start ed with jumper cables and the (12 V) battery of
another vehicle.
The battery is located in the trunk under the trunk floor.

Proceed as follows:
1 . Position the vehicle with the charged battery so that the jumper cables will reach, but never
let the vehicles touch. Make sure the jump er cables do not have loose or missing insulation.
2. On both vehicles:
• Turn off engine and all lights and accessories, except hazard warning flashers or work lights.
• Apply parking brake and shift selector lever to position "P".

Important !
3. Clamp one end of the first jumper cable to the positive (+) terminal of the discharged
battery and the other end to the positive (+ ) terminal of the charged battery. Make sure
the cable clamps do not touch any other metal parts.
4. Clamp one end of the second jumper cable to the grounded negative (-) terminal of the
charged battery and the final connection to the negative (-) terminal of the discharged battery.


Important !
5. Start engine of the vehicle with the charged battery and run at high idle. Make sure the
cables are not on or near pulleys, fans, or other parts that will move when the engine is
started. Allow the discharged battery to charge for a few minutes. Start engine of the
disabled vehicle in the usual manner.
6. After the engine has started, remove jumper cables exactly reversing the above
installation sequence, starting with the last connection made first. When removing each
clamp, make sure that it does not touch any other metal while the other end is still attached.


Important !
A discharged battery can freeze at approx. +14°F (-10°C ). In that case, it must be thawed out before
jumper cables are used. A frozen battery can explode and cause personal injury.

Jumper cable specifications:
• Minimum cable cross-section of 25 mm
2 or approx. 2 AWG
• Maximum length of 11.5 ft. (3.5 m).


Note:
If engine does not run after several unsuccessful starting attempts, have it checked at the nearest
authorized Mercedes-Benz dealer. Excessive unbur ned fuel may damage the catalytic converter.

Cleaning and Care of the Vehicle

Warning !
Many cleaning products can be hazardous. Some are poisonous, others are flammable.
Always follow the instructions on the particular container. Always open your car's doors or
windows when cleaning the inside. Never use fluids or solvents that are not designed for
cleaning your car.

In operation, your vehicle is subjected to varying external influences which, if gone unchecked, can
attack the paintwork as well as the underbody and cause lasting damage.
Such damage is caused not only by extreme and varying climatic conditions, but also by air
pollution, road salt, tar, gravel and stone chipping. Grease and oil, fuel, coolant, brake fluid, bird
droppings, insects, tree resins etc. should be removed immediately to avoid paint damage. Frequent
washing reduces and/or eliminates the aggr essiveness and potency of the above adverse
influences.
More frequent washings are necessary to deal with unfavorable conditions; for example, near the
ocean, in industrial areas (smoke, exhaust emissions), or during winter operation.
You should check your vehicle from time to time for stone chipping or other damage. Any damage
should be repaired as soon as possible to prevent the start of corrosion. In doing so, do not neglect
the underside of the car. A prerequisite for a t horough check is a washing of the underbody followed
by a thorough inspection. Damage d areas need to be reundercoated.
Your vehicle has been treated at the factory with a wax-base rustproofing in the body cavities which
will last for the lifetime of t he vehicle. Post-production treatment is neither necessary nor
recommended by Mercedes-Be nz because of the possibility of incompatibility between materials
used in the production proc ess and others applied later.
We have selected car care products and compiled recommendations which are specially matched to
our vehicles and which always reflect the late st technology. You can obtain Mercedes- Benz
approved car care products at your authorized Mercedes-Benz dealer.
Scratches, corrosive deposits, corrosion or damage due to negligent or incorrect care cannot always
be removed or repaired with the car care products recommended here. In such cases it is best to
seek aid at your authorized Mercedes-Benz dealer. The following topics deal with the cleaning and
care of your vehicle and give important "how-to" in formation as well as references to Mercedes-Benz
approved car care products. Additional information can be found in the booklet titled "Car Care".


Engine Cleaning
Prior to cleaning the engine compartment make sure to protect electrical components and
connectors from the intrusion of water and cleaning agents.
Corrosion protection, such as MB Anticorrosion Wax should be applied to the engine compartment
after every engine cleaning. Before applying, all control linkage bushings and joints should be
lubricated. The poly-V-belt and all pulleys should be protected from any wax.


Car Washing
Do not use hot water or wash your car in direct sunlight. Use only a mild car wash detergent, such
as Mercedes-Benz approved Car Shampoo.
Thoroughly spray the car with a diffused jet of wa ter. Direct only a very weak spray towards the
ventilation intake. Use plenty of water an d rinse the sponge and chamois frequently.
Rinse with clear water and thoroughly wipe dry with a chamois. Do not allow cleaning agents to dry
on the finish. If the vehicle has been run through an automatic car wash - in particular one of the
older installations - rewipe the recessed sections in the taillamps (designed to prevent soiling) if
necessary. No solvents (fuels, thi nners etc.) must be used. In the winter, thoroughly remove all
traces of road salt as soon as possible.
When washing the underbody, do not forget to clean the inner sides of the wheels.


Tar Stains
Quickly remove tar stains before they dry and beco me more difficult to remove. A tar remover is
recommended.


Window Cleaning
Use a window cleaning solution on all glass surfac es. An automotive glass cleaner is recommended.

Wiper Blade
Clean the wiper blade rubber with a clean cloth and detergent solution. Replace blade twice a year;
once before and once after winter.


Headlamp Cleaning System
The condition of the wiper blades is important fo r satisfactory cleaning of the headlamp lenses.
We therefore recommend that the blades be insp ected regularly. Replace damaged wiper blades.


Paintwork. Painted Body Components
Mercedes-Benz approved Paint Care should be a pplied when water drops on the paint surface do
not "bead up"; normally in 3 to 5 months, depending on climate and washing detergent used.
Mercedes-Benz approved Paint Cleaner should be ap plied if paint surface shows signs of dirt
embedding
(i.e. loss of gloss).
Do not apply any of these products or wax if your car is parked in the sun or if the hood is still hot.
Use the appropriate MB-Touch-Up Stick for quick and provisional repairs of minor paint damage
(i.e. chips from stones, car doors etc.).


Seat Belts
The webbing must not be treated with chemical cleaning agents. Use only clear, lukewarm water
and soap. Do not dry the webbing at temperatures above 176°F (80°C) or in direct sunlight.

Warning !
Do not bleach or dye seat belts as this may severely weaken them. In a crash they
may not be able to provide adequate protection.


Hard Plastic Trim Items
Pour Mercedes-Benz approved Interior Care onto so ft lint-free cloth and apply with light pressure.


Headliner and Shelf below Rear Window
Clean with soft bristle brush, or use a dry- shampoo cleaner in case of excessive dirt.


Plastic and Rubber Parts
Do not use oil or wax on these parts.


Steering Wheel and Gear Selector Lever
Wipe with a damp cloth and dry thoroughly or clean with Mercedes-Benz approved Leather Care.


Light Alloy Wheels
Mercedes-Benz approved Wheel Care should be used for regular cleaning of the light alloy wheels.
If possible, clean wheels once a week with Merc edes-Benz approved Wheel Care, using a soft
bristle brush and a strong spray of water. Follow instructions on container.

Note:
Use only acid-free cleaning materials. The acid could lead to corrosion.


Ornamental Moldings
For regular cleaning and care of very dirty chrome-plated parts, use a chrome cleaner.

Electronic Main Key Remote Control

1. Transmit buttons
2. Lamp for battery check and function control



Checking Batteries:
If one of the transmit buttons is pressed, the function control lamp briefly illuminates - indicating that the batteries
are in order.Change batteries if the function control lamp does not light up briefly.







Changing Batteries:
Move lock (1) in direction of right arrow and slide out mechanical key (2, left arrow). Insert mechanical key (2) in
side opening (3) to open latch. Press briefly (do not use key as lever) to release battery compartment.
Remove mechanical key.
Lift battery compartment (4) slightly in direction of arrow (5) and remove in direction of arrow (6). Change batteries
(7), inserting new ones under contact spring (8) with plus (+) side facing up. Return battery compartment into housing
until locked in place.

Important !
Batteries contain materials that can harm the environment if disposed of improperly. Recycling of batteries is the
preferred method of disposal. For disposal, please follow manufacturer's recommendation on battery package.
Replacement battery: Lithium, type CR 2025 or equivalent.

Synchronizing Remote Control:
The remote control may have to be resynchronized, if the vehicle cannot be locked or unlocked. To synchronize
insert electronic key in steering lock. The remote control should once again be operational.

Rear Seat Cushion

Removal:
Push in locking tabs (on left and right side of seat) and pull up seat at the front. Installation: Slide rear edge of
cushion under the backrest. Push front of cushion down until it locks in place.

Caution!
Watch out for sharp edges when removing or installing the rear seat cushion, and make sure that it is securely
locked in place again, to prevent personal injury.






Emergency Operation of Sliding/Pop-Up Roof
The sliding/pop-up roof can be opened or closed manually should an electrical malfunction occur.
The sliding/pop-up roof drive is located behind the lens of the left interior lamp between the sun visors.
1. Pry off lens (1) by using a screw driver.
2. Obtain crank (2) (supplied with vehicle) and insert it through hole.

To slide the roof closed or to raise the roof at the rear: turn crank clockwise.
To slide the roof open or to lower the roof at the rear: turn crank counterclockwise.

Replacing Wiper Blade Insert

For safety reasons, remove electronic key from steering lock before replacing the wiper blade, otherwise the motor
can suddenly turn on and cause injury.

Notes:
Do not open engine hood with wiper arm folded forward. Do not allow the wiper arm to contact the windshield glass
without a wiper blade inserted. The glass may be scratched or broken. Make certain that the wiper blade is properly
installed. An improperly installed blade may cause windshield damage.

Removal:
Fold wiper arm forward. Press safety tab down (1), push wiper blade downward (2)
and remove.
Place wiper blade on firm support.
Slide (direction of arrow) the wiper blade insert out of the retainer claws.





Installation:
Slide (direction of arrow) wiper blade insert into retainer claws until tabs are engaged.
Insert wiper blade between tabs (3) on the wiper arm, and slide into end of wiper arm.
Press safety tab upward until it locks in place.


Headlamp Wiper Blades






Removal:
Fold wiper arm forward. Push pin (1) and remove wiper blade.

Installation:
Place wiper blade on wiper arm and press in pin (1).

Fuels, Coolants, Lubricants etc. - Capacities

Vehicle components and their respective lubricants must match Therefore use only brands tested and
recommended by us. Please refer to the Factory Approv ed Service Products pamphlet, or inquire at your
authorized Mercedes-Benz dealer.
Model Capacity Fuels, coolants,
lubricants etc
Engine with
oil filter C 230
Konpressor 6.1US qt (5.8 l)
C 280 8.5US qt 8.0 l)
C 43 AMG 7.9US qt 7.5 l)
Recommended
engine oils
Automatic transmission C 230
Kompressor 8.5 US qt (8.0 l)
C 280 8.5 US qt (7.5 l)
C 43 AMG 9.6 US qt (9.1 l)
Automatic
transmission fluid
Rear axle C 230
Kompressor
C 280
1.2 US qt (1.1 l)
C 43 AMG 1.4 US qt(1.3 l)
Hypoid gear oil SAL
90, 85 W 90
Power steering approx 1.1 US qt (1.0 l) MB Power steering
fluid
Front wheel hubs

approx. 2.1 oz (60 g) each High temperature
roller bearing grease

Accelerator
control linkage



Hydraulic fluid
Brake system approx. 0.5 US qt (0.5 I) MB Brake fluid (DOT
4)
Windshield washer

and headlamp
cleaning system


approx. 5.3 US qt (5.0 I)
MB Windshield
washer
concentrate "S"
1
Cooling system C 230 approx. 9.6 US qt (9.5 I
C 280
C 43 AMG
approx. 10.6 US qt 10.0 I)
approx. 11.8 US qt (11.2 I
MB
Anticorrosion/antifreez
Fuel tank including
a reserve of

approx. 16.4 US gal (62.0 I)
approx. 2.1 US gal (8.0 I) Premium unleaded
gasoline:
Posted Octane 91
(Avg. of 96 RON/86
MON)
Air conditioner system

R-134a refrigerant
and special
lubricant (Never R-12)

Use MB Windshield Washer Concentrate "S" and water for temperatures above freezing or MB Windshield Washer
Concentrate "S" and commercially available premixed windsh ield washer solvent/antifreeze for temperatures below
freezing. Follow suggested mixing ratios, see Windshield/Headlamp Washer System in Index.