service MERCEDES-BENZ C-CLASS 2002 Service Manual
[x] Cancel search | Manufacturer: MERCEDES-BENZ, Model Year: 2002, Model line: C-CLASS, Model: MERCEDES-BENZ C-CLASS 2002Pages: 399, PDF Size: 16.95 MB
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Malfunction and indicator lamps
Te ch n i c a l
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Instruments
and controls Operation Driving
Instrument
cluster display Practical hints Car care Index
Malfunction and indicator lamps
in the instrument cluster
General information:
If a bulb in the instrument cluster fails to light up
during the bulb self-check when turning the electronic
key in starter switch to position 2, have it checked and
replaced if necessary.
Emission control
Certain systems of the engine serve to keep the toxic
components of the exhaust gases within permissible
limits required by law.
These systems, of course, will function properly only
when maintained strictly according to factory
specifications. Any adjustments on the engine should,
therefore, be carried out only by authorized
Mercedes-Benz Center qualified technicians. Engine
adjustments should not be altered in any way. Moreover,
the specified service jobs must be carried out regularly
according to Mercedes-Benz servicing requirements.
For details refer to the Service Booklet.
Wa r n i n g !
Inhalation of exhaust gas is hazardous to your
health. All exhaust gas contains carbon monoxide,
and inhaling it can cause unconsciousness and
lead to death. Do not run the engine in confined areas (such as a
garage) which are not properly ventilated. If you
think that exhaust gas fumes are entering the
vehicle while driving, have the cause determined
and corrected immediately. If you must drive under
these conditions, drive only with at least one
window fully open.
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Page 300 of 399
297
Malfunction and warning messages
Te ch n i c a l
data
Instruments
and controls Operation Driving
Instrument
cluster display Practical hints Car care Index
COOLANT (coolant level)
* C = Category, see page 290When this message appears while driving, the coolant
level has dropped below the required level. If no leaks
are noticeable and the engine temperature does not
increase, continue to drive to the nearest service station
and have coolant added to the coolant system.
The low engine coolant level warning should not be
ignored. Extended driving with the symbol displayed
may cause serious engine damage not covered by the
Mercedes-Benz Limited Warranty.
In cases of major or frequent minor coolant loss, have
the cooling system checked at your authorized
Mercedes-Benz Center as soon as possible.
Note:
Do not drive without coolant in the cooling system. The
engine will overheat causing major engine damage.
Monitor the coolant temperature gauge while driving,
see page 137.
See page 319 for instructions on topping up the coolant.Line 1
Line 2C*
COOLANT CHECK LEVEL! 2
Wa r n i n g !
Do not spill antifreeze on hot engine parts.
Antifreeze contains ethylene glycol which may
burn if it comes into contact with hot engine parts.
You can be seriously burned.
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Page 302 of 399
299
Malfunction and warning messages
Te ch n i c a l
data
Instruments
and controls Operation Driving
Instrument
cluster display Practical hints Car care Index
ENGINE OIL LEVEL
* C = Category, see page 290.
1 The engine oil level must be checked immediately. See Engine oil
level indicator on page 141.
2 There is no oil in the engine. There is a danger of engine damage. 3 There is a risk of damaging the engine or catalytic converter. The
engine oil level must be checked immediately. See Engine oil level
indicator on page 141.
4 The engine oil level has dropped to a critical level. Check the engine oil level immediately. See Engine oil level
indicator on page 141 and check the engine for visible leakage (loss
of oil).
It may be that there is water in the engine oil. Have the engine oil
checked.
5 The measuring system is malfunctioning.
When the “ENGINE OIL LEVEL – CHECK LEVEL!”
message appears while the engine is running and at
operating temperature, the engine oil level has dropped
to approximately the minimum mark on the dipstick.
When this occurs, the warning will first come on
intermittently and then stay on if the oil level drops
further.
If no oil leaks are noted, continue to drive to the nearest
service station where the engine oil should be topped to
the “full” mark on the dipstick with an approved oil.
The engine oil level warnings should not be ignored.
Extended driving with the symbol displayed could
result in serious engine damage that is not covered by
the Mercedes-Benz Limited Warranty.
Line 1 Line 2C*
ENGINE OIL LEVEL CHECK LEVEL!
1
2
ENGINE OIL LEVEL STOP, ENGINE OFF!
2
1
ENGINE OIL LEVEL REDUCE OIL LEVEL1
3
2
ENGINE OIL VISIT WORKSHOP!
4
2
ENGINE OIL LEVEL VISIT WORKSHOP!
5
2
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Page 327 of 399
324
Tires, Wheels
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Instruments
and controls Operation Driving
Instrument
cluster display Practical hints
Car care Index
Wheels
Replace rims or tires with the same designation,
manufacturer and type as shown on the original part.
See your authorized Mercedes-Benz Center for further
information.
See your authorized Mercedes-Benz Center for
information on tested and recommended rims and tires
for summer and winter operation. They can also offer
advice concerning tire service and purchase.
Tire replacement
Front and rear tires should be replaced in sets. Rims
and tires must be of the correct size and type. For
dimensions, see “Technical Data”.
We recommend that you break in new tires for
approximately 60 miles (100 km) at moderate speed.
Wa r n i n g !
The jack is designed exclusively for jacking up the
vehicle at the jack take-up brackets built into either
side of the vehicle. To help avoid personal injury,
use the jack only to lift the vehicle during a wheel
change. Never get beneath the vehicle while it is
supported by the jack. Keep hands and feet away
from the area under the lifted vehicle. Always
firmly set parking brake and block wheels before
raising vehicle with jack.Do not disengage parking brake while the vehicle is
raised. Be certain that the jack is always vertical
when in use, especially on hills. Always try to use
the jack on level surface. Be sure that the jack arm
is fully seated in the jack take-up bracket. Always
lower the vehicle onto sufficient capacity
jackstands before working under the vehicle.
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Page 339 of 399
336
Battery
Te ch n i c a l
data
Instruments
and controls Operation Driving
Instrument
cluster display Practical hints
Car care Index
Battery
Important!
Battery replacement information:
The maintenance-free battery is located in the engine
compartment on the right hand side.
The service life of the battery is dependent on its
condition of charge. The battery should always be kept
sufficiently charged, in order to last an optimum length
of time. Therefore, we strongly recommend that you have the
battery charge checked frequently, and corrected if
necessary, especially if you use the vehicle less than
approximately 200 miles (300 km) per month,
mostly for short distance trips, or if it is not used for
long periods of time.
Only charge a battery with a battery charger after the
battery has been disconnected from the vehicle’s
electrical circuit.
Always disconnect the battery negative lead first and
connect last.
When removing and connecting the battery, always
make sure that all electrical consumers are off and the
electronic key is in starter switch position 0. The
battery, its filler caps, the vent tube and the opposite
plug must always be securely installed when the vehicle
is in operation.
While the engine is running the battery terminal clamps
must not be loosened or detached, otherwise the
generator and other electronic components would be
damaged.
Wa r n i n g !
Failure to follow these instructions can result in
severe injury or death.Never lean over batteries while connecting, you
might get injured.Battery fluid contains sulfuric acid. Do not allow
this fluid to come in contact with eyes, skin or
clothing. In case it does, immediately flush affected
area with water and seek medical help if necessary.A battery will also produce hydrogen gas, which is
flammable and explosive. Keep flames or sparks
away from battery, avoid improper connection of
jumper cables, smoking etc.
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Page 370 of 399
367
Contents - Technical data
Te ch n i c a l
data
Instruments
and controls Operation Driving
Instrument
cluster display Practical hints Car care Index
Technical dataSpare parts service ........................ 368
Warranty coverage ......................... 368
Identification labels....................... 369
Layout of poly-V-belt drive............ 371
Technical data................................. 373
Fuels, coolants, lubricants etc. -
capacities ................................... 377
Engine oils ...................................... 379 Engine oil additives ...................... 379
Air conditioner refrigerant .......... 379
Brake fluid ...................................... 379
Premium unleaded gasoline ........ 380
Fuel requirements......................... 380
Gasoline additives ......................... 381
Coolants .......................................... 381
Consumer information ................. 383
Uniform tire quality grading ....... 383
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Page 371 of 399
368
Technical data
Te ch n i c a l
data
Instruments
and controls Operation Driving
Instrument
cluster display Practical hints Car care Index
Spare parts service
All authorized Mercedes-Benz Centers maintain a stock
of original spare parts required for maintenance and
repair work. In addition, strategically located parts
distribution centers provide quick and reliable parts
service.
More than 300 000 different spare parts, for
Mercedes-Benz models, are available.
Mercedes-Benz original spare parts are subjected to
stringent quality inspections. Each part has been
specifically developed, manufactured or selected for and
adapted to Mercedes-Benz vehicles.
Therefore, Mercedes-Benz original spare parts should
be installed.
Important!
The use of non-genuine parts and accessories not
authorized by Mercedes-Benz could damage the vehicle
which damage is not covered by the Mercedes-Benz
Limited Warranty or compromise its durability or safety. Warranty coverage
Your vehicle is covered under the terms of the
“warranties” printed in the Service and Warranty
Information booklet and your authorized
Mercedes-Benz Center will exchange or repair any
defective parts originally installed on the vehicle in
accordance with the terms of the following warranties:
1. New vehicle limited warranty
2. Emission systems warranty
3. Emission performance warranty
4. California, Maine, Massachusetts, and Vermont emission control systems warranty
Replacement parts and accessories are covered by the
Mercedes-Benz Spare Parts and Accessories warranties,
copies of which are available at any Mercedes-Benz
Center.
Loss of Service and Warranty Information Booklet
Should you lose your Service and Warranty Information
booklet, have your authorized Mercedes-Benz Center
arrange for a replacement. It will be mailed to you.
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Page 380 of 399
377
Fuels, coolants, lubricants etc. - capacities
Te ch n i c a l
data
Instruments
and controls Operation Driving
Instrument
cluster display Practical hints Car care Index
Fuels, coolants, lubricants etc. - capacities
Vehicle components and their respective lubricants must
match. Therefore use only brands tested and recommended
by us. Please refer to the Factory Approved Service Products pamphlet, or inquire at your Mercedes-Benz Center.
Capacity Fuels, coolants, lubricants etc.
Engine with oil filter 7.4 US qt (7.0 l) Recommended engine oils
Automatic transmission 8.5 US qt (8.0 l) Automatic transmission fluid
Rear axle 1.2 US qt (1.1 l) Hypoid gear oil SAE 85 W 90
Power steering approx. 1.1 US qt (1.0 l) MB Power steering fluid
Front wheel hubs approx. 2.1 oz (60 g) each High temperature roller bearing grease
Brake system approx. 0.5 US qt (0.5 l) MB Brake fluid (DOT 4+)
Cooling system approx. 6.4 US qt (6.0 l) MB Anticorrosion / antifreeze
Fuel tank
including a reserve of 16.4 US gal (62.0 l)
2.1 US gal (8.0 l)Premium unleaded gasoline: Posted Octane 91
(Avg. of 96 RON / 86 MON)
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Page 382 of 399
379
Fuels, coolants, lubricants etc. - capacities
Te ch n i c a l
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Instruments
and controls Operation Driving
Instrument
cluster display Practical hints Car care Index
Engine oils
Engine oils are specifically tested for their suitability in
our engines. Therefore, use only engine oils
recommended by Mercedes-Benz. Information on
recommended brands is available in the Factory
Approved Service Products pamphlet, or at your
authorized Mercedes-Benz Center.
Please follow Service Booklet recommendations for
scheduled oil changes. Failure to do so could result in
engine damage not covered by the Mercedes-Benz
Limited Warranty.
Engine oil additives
Do not blend oil additives with engine oil. They may be
harmful to the engine operation.
Damage or malfunctions resulting from blending oil
additives are not covered by the Mercedes-Benz Limited
Warranty.
Air conditioner refrigerant
R-134a (HFC) refrigerant and special PAG lubricating oil
is used in the air conditioner system.
Never use R-12 (CFC) or mineral-based lubricating oil,
otherwise damage to the system will occur.
Brake fluid
During vehicle operation, the boiling point of the brake
fluid is continuously reduced through the absorption of
moisture from the atmosphere. Under extremely hard
operating conditions, this moisture content can lead to
the formation of bubbles in the system thus reducing
the system’s efficiency.
The brake fluid must therefore be replaced every two
years, preferably in the spring.
It is recommended to use only brake fluid approved by
Mercedes-Benz. Your authorized Mercedes-Benz
Center will provide you with additional information.
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Page 385 of 399
382
Fuels, coolants, lubricants etc. - capacities
Te ch n i c a l
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Instruments
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Instrument
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will increase due to the lower heat transfer capability of
the solution. Therefore, do not use more than this
amount of anticorrosion / antifreeze.
If the coolant level is low, water and MB anticorrosion /
antifreeze should be used to bring it up to the proper
level (have cooling system checked for signs of leakage).
The water in the cooling system must meet minimum
requirements, which are usually satisfied by normal
drinking water. If your are not sure about the water
quality, consult your authorized Mercedes-Benz Center.
Anticorrosion / antifreeze
Your vehicle contains a number of aluminium parts. The
use of aluminium components in motor vehicle engines
necessitates that anticorrosion / antifreeze coolant used
in such engines be specifically formulated to protect the
aluminium parts. (Failure to use such anticorrosion /
antifreeze coolant will result in a significantly
shortened service life.)
Therefore the following product is strongly
recommended for use in your vehicle: Mercedes-Benz
anticorrosion / antifreeze agent. Before the start of the winter season (or once a year in
the hot southern regions), you should have the
anticorrosion / antifreeze concentration checked. The
coolant is also regularly checked each time you bring
your vehicle to your authorized Mercedes-Benz Center
for service.
Anticorrosion / antifreeze quantity
Approximately freeze protection
– 35
°F
(– 37°C) – 49
°F
(– 45°C)
4.8 US qt
(4.5 l) 5.3 US qt
(5.0 l)
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