ESP MERCEDES-BENZ C-CLASS 2002 Workshop Manual

324
Tires, Wheels
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Wheels
Replace rims or tires with the same designation,
manufacturer and type as shown on the original part.
See your authorized Mercedes-Benz Center for further
information.
See your authorized Mercedes-Benz Center for
information on tested and recommended rims and tires
for summer and winter operation. They can also offer
advice concerning tire service and purchase.
Tire replacement
Front and rear tires should be replaced in sets. Rims
and tires must be of the correct size and type. For
dimensions, see “Technical Data”.
We recommend that you break in new tires for
approximately 60 miles (100 km) at moderate speed.
Wa r n i n g !
The jack is designed exclusively for jacking up the
vehicle at the jack take-up brackets built into either
side of the vehicle. To help avoid personal injury,
use the jack only to lift the vehicle during a wheel
change. Never get beneath the vehicle while it is
supported by the jack. Keep hands and feet away
from the area under the lifted vehicle. Always
firmly set parking brake and block wheels before
raising vehicle with jack.Do not disengage parking brake while the vehicle is
raised. Be certain that the jack is always vertical
when in use, especially on hills. Always try to use
the jack on level surface. Be sure that the jack arm
is fully seated in the jack take-up bracket. Always
lower the vehicle onto sufficient capacity
jackstands before working under the vehicle.
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Tires, Wheels
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Changing wheels
Move vehicle to a level area which is a safe distance
from the roadway.
1. Set parking brake and turn on hazard warning flasher.
2. Move selector lever to position “P” and turn off engine (manual transmission to 1st or reverse gear).
3. Prevent vehicle from rolling away by blocking wheels with wheel chocks (not supplied with
vehicle) or sizable wood block or stone. When
changing a wheel on a hill, place chocks on the
downhill side blocking both wheels of the other
axle. On an level road, place one chock in front of
and one behind the wheel that is diagonally
opposite to the wheel being changed.
Wa r n i n g !
The jack is designed exclusively for jacking up the
vehicle at the jack take-up brackets built into either
side of the vehicle. To help avoid personal injury,
use the jack only to lift the vehicle during a wheel
change. Never get beneath the vehicle while it is
supported by the jack. Keep hands and feet away
from the area under the lifted vehicle. Always
firmly set parking brake and block wheels before
raising vehicle with jack.
Do not disengage parking brake while the vehicle is
raised. Be certain that the jack is always vertical
when in use, especially on hills. Always try to use
the jack on level surface. Be sure that the jack arm
is fully seated in the jack take-up bracket. Always
lower the vehicle onto sufficient capacity
jackstands before working under the vehicle.
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Tires, Wheels
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Tire inflation pressure
A table (see fuel filler flap) lists the tire inflation
pressures specified for Mercedes-Benz recommended
tires as well as for the varying operating conditions.
Important!
Tire pressure changes by approximately 1.5 psi (0.1 bar)
per 18
°F (10
°C) of air temperature change. Keep this in
mind when checking tire pressure inside a garage –
especially in the winter.
Example:
If garage temperature = approximately +68
°F (+20
°C)
and ambient temperature = approximately +32
°F (0
°C)
then the adjusted air pressure = specified air pressure
+3 psi (+0.2 bar).
Tire pressures listed for light loads are minimum values
offering high driving comfort. Increased inflation
pressures for heavy loads produce favorable handling
characteristics with lighter loads and are perfectly
permissible. The ride of the vehicle, however, will
become somewhat harder.
Tire temperature and pressure increase with the vehicle
speed. Tire pressure should therefore only be checked
and corrected on cold tires. Correct tire pressure in warm tires only if pressure has dropped below the
pressure listed in the table and the respective operating
conditions are taken into consideration.
An underinflated tire due to a slow leak (e.g. due to a
nail in the tire) may cause damage such as tread
separation, bulging etc. Regular tire pressure checks
(including the spare tire) at intervals of no more than
14 days are therefore essential.
If a tire constantly loses air, it should be inspected for
damage.
The spare tire should be checked periodically for
condition and inflation. Spare tire will age and become
worn over time even if never used, and thus should be
inspected and replaced when necessary.
Wa r n i n g !
Do not overinflate tires. Overinflating tires can
result in sudden deflation (blowout) because they
are more likely to become punctured or damaged
by road debris, potholes etc. Follow recommended
inflation pressures.Do not overload the tires by exceeding the specified
vehicle capacity weight as indicated by the label on
the driver’s door latch post). Overloading the tires
can overheat them, possibly causing a blowout.
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336
Battery
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Battery
Important!
Battery replacement information:
The maintenance-free battery is located in the engine
compartment on the right hand side.
The service life of the battery is dependent on its
condition of charge. The battery should always be kept
sufficiently charged, in order to last an optimum length
of time. Therefore, we strongly recommend that you have the
battery charge checked frequently, and corrected if
necessary, especially if you use the vehicle less than
approximately 200 miles (300 km) per month,
mostly for short distance trips, or if it is not used for
long periods of time.
Only charge a battery with a battery charger after the
battery has been disconnected from the vehicle’s
electrical circuit.
Always disconnect the battery negative lead first and
connect last.
When removing and connecting the battery, always
make sure that all electrical consumers are off and the
electronic key is in starter switch position 0. The
battery, its filler caps, the vent tube and the opposite
plug must always be securely installed when the vehicle
is in operation.
While the engine is running the battery terminal clamps
must not be loosened or detached, otherwise the
generator and other electronic components would be
damaged.
Wa r n i n g !
Failure to follow these instructions can result in
severe injury or death.Never lean over batteries while connecting, you
might get injured.Battery fluid contains sulfuric acid. Do not allow
this fluid to come in contact with eyes, skin or
clothing. In case it does, immediately flush affected
area with water and seek medical help if necessary.A battery will also produce hydrogen gas, which is
flammable and explosive. Keep flames or sparks
away from battery, avoid improper connection of
jumper cables, smoking etc.
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343
Towing the vehicle
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We recommend that the vehicle be transported using
flat bed equipment. This method is preferable to other
types of towing.
Important!
To prevent damage during transport, do not tie down
vehicle by its chassis or suspension parts.
Towing restrictions for vehicles with automatic
transmission:
The vehicle may be towed with all wheels on the ground
and the selector lever in position “N” for distances up to
30 miles (50 km) and at a speed not to exceed 30 mph
(50 km / h). The electronic key must be in starter switch
position 2.
To be certain to avoid a possibility of damage to the
transmission, however, we recommend the drive shaft
be disconnected at the rear axle drive flange for any
towing beyond a short tow to a nearby garage.
Do not tow with sling-type equipment. Towing with
sling-type equipment over bumpy roads will damage
radiator and supports.
Use wheel lift, dolly, or flat bed equipment, with
electronic key in starter switch turned to position 0.
Note:
To signal turns while being towed with hazard warning
flasher in use, turn electronic key in starter switch to
position 2 and activate combination switch for left or
right turn signal in usual manner – only the selected
turn signal will operate.
Upon canceling the turn signal, the hazard warning
flasher will operate again.
Caution!
If the vehicle is towed with the front axle raised, the
engine must be shut off (electronic key in starter switch
position 0 or 1). Otherwise, the ESP will immediately be
engaged and will apply the rear wheel brakes.
Switch off the tow-away alarm (see page 46) as well as
the ESP (see page 274).
Wa r n i n g !
With the engine not running, there is no power
assistance for the braking and steering systems. In
this case, it is important to keep in mind that a
considerably higher degree of effort is necessary to
brake and steer the vehicle.
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Exterior lamps
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Side marker lamp, front (5 W/4 cp bulb)
Carefully slide lamp towards rear (arrow 1), and remove
front end first (arrow 2).
Twist bulb socket counterclockwise and pull out.
Remove bulb from socket.
Insert new bulb in socket. Reinstall bulb socket, push in
and twist clockwise.
To reinstall lamp, set rear end of lamp in bumper and let
front end snap into place. High mounted stop lamp,
Additional turn signals on the exterior mirror
The high mounted stop lamp (3rd brake lamp). The
additional turn signals on the exterior mirrors are
equipped with incandescent bulbs.
Have the system checked at an authorized
Mercedes-Benz Center if a malfunction occurs.
Standby bulb function
The stop lamps, dimmed, will act as a replacement lamp,
if one taillamp stops working.
The left stop lamp acts as
a replacement for the rear fog
lamp, if it stops working.
The respective fog lamp, dimmed, will act as a
replacement lamp, if the left or right standing lamp
stops working.
Notes:
The multifunction display will indicate that a bulb has
failed. See malfunction and warning messages on
page 290.
2
1P82.10-2799-26
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373
Technical data
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Technical data
Model C 230 KOMPRESSOR
(203.747)
1
Engine111
Mode of operation 4-stroke engine, gasoline injection
No. of cylinders 4
Bore 3.58 in (90.90 mm)
Stroke 3.48 in (88.40 mm)
Total piston displacement 140.1 cu.in. (2295 cm
3)
Compression ratio 9.0:1
Output acc. to SAE J 1349 192 hp / 5500 rpm (145 kW / 5500 rpm)
Maximum torque acc. to SAE J 1349 207 ft.lb / 2500 – 4800 rpm (280 Nm / 2500 – 4800 rpm)
Maximum engine speed 6200 rpm
Firing order 1-3-4-2
Poly-V-belt 1875 mm (routing I) 1355 mm (routing II)
1 The quoted data apply only to the standard vehicle. See an authorized Mercedes-Benz Center for the corresponding data of all s pecial bodies
and special equipment.
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Fuels, coolants, lubricants etc. - capacities
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Fuels, coolants, lubricants etc. - capacities
Vehicle components and their respective lubricants must
match. Therefore use only brands tested and recommended
by us. Please refer to the Factory Approved Service Products pamphlet, or inquire at your Mercedes-Benz Center.
Capacity Fuels, coolants, lubricants etc.
Engine with oil filter 7.4 US qt (7.0 l) Recommended engine oils
Automatic transmission 8.5 US qt (8.0 l) Automatic transmission fluid
Rear axle 1.2 US qt (1.1 l) Hypoid gear oil SAE 85 W 90
Power steering approx. 1.1 US qt (1.0 l) MB Power steering fluid
Front wheel hubs approx. 2.1 oz (60 g) each High temperature roller bearing grease
Brake system approx. 0.5 US qt (0.5 l) MB Brake fluid (DOT 4+)
Cooling system approx. 6.4 US qt (6.0 l) MB Anticorrosion / antifreeze
Fuel tank
including a reserve of 16.4 US gal (62.0 l)
2.1 US gal (8.0 l)Premium unleaded gasoline: Posted Octane 91
(Avg. of 96 RON / 86 MON)
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Fuels, coolants, lubricants etc. - capacities
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Gasoline additives
A major concern among engine manufacturers is carbon
build up caused by gasoline. Mercedes-Benz
recommends the use of only quality gasoline containing
additives that prevent the build up of carbon deposits.
After an extended period of using fuels without such
additives, carbon deposits can build up especially on the
intake valves and in the combustion area, leading to
engine performance problems such as:
• warm-up hesitation,
• unstable idle,
• knocking / pinging,
• misfire,
• power loss.
Do not blend other specific fuel additives with fuel.
They only result in unnecessary cost, and may be
harmful to the engine operation.
Damage or malfunctions resulting from poor fuel
quality or from blending specific fuel additives are not
covered by the Mercedes-Benz Limited Warranty. Coolants
The engine coolant is a mixture of water and
anticorrosion / antifreeze, which provides:
• corrosion protection,
• freeze protection,
• boiling protection (by increasing the boiling point).
The cooling system was filled at the factory with a
coolant providing freeze protection to approximately
- 22
°F (- 30
°C) and corrosion protection.
If the antifreeze mixture is effective to - 22
°F (- 30
°C),
the boiling point of the coolant in the pressurized
cooling system is reached at approximately 266
°F
(130
°C).
The coolant solution must be used year round to provide
the necessary corrosion protection and increase in the
boil-over protection. You should have it replaced every
3years.
To provide the important corrosion protection, the
solution must be at least 45% anticorrosion / antifreeze
(equals a freeze protection to approximately - 22
°F
(- 30
°C). If you use a solution that is more than 55%
anticorrosion /antifreeze (freeze protection to
approximately - 49
°F (- 45
°C), the engine temperature
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Consumer information
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Tempera t u re
The temperature grades are A (the highest), B, and C,
representing the tire‘s resistance to the generation of
heat and its ability to dissipate heat when tested under
controlled conditions on a specified indoor laboratory
test wheel. Sustained high temperature can cause the
material of the tire to degenerate and reduce tire life,
and excessive temperature can lead to sudden tire
failure. The grade corresponds to a level of performance
which all passenger car tires must meet under the
Federal Motor Vehicle Safety Standard No. 109. Grades
B and A represent higher levels of performance on the
laboratory test wheel than the minimum required by
law.
Wa r n i n g !
The temperature grade for this tire is established
for a tire that is properly inflated and not
overloaded. Excessive speed, underinflation, or
excessive loading, either separately or in
combination, can cause excessive heat build up
and possible tire failure.
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