brake MERCEDES-BENZ C230 KOMPRESSOR 2003 W203 Service Manual

265 Practical hints
What to do if …
Display
Possible cause
Suggested solution
3
(Canada
only)
;
(USA only)
BRAKE PAD WEAR
VISIT WORKSHOP!
The brake pads have reached their wear
limit.

Have the brake pads replaced as soon
as possible.
BRAKE FLUID
VISIT WORKSHOP!
There is insufficient brake fluid in the
reservoir.

Risk of accident! Stop the vehicle and
notify an authorized Mercedes-Benz
Center. Do not add brake fluid! This
will not solve the problem.
Warning!
G
Driving with this message displayed can re-
sult in an accident. Have your brake system
checked immediately. Don’t add brake fluid
before checking the brake system. Overfill-
ing the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and
the brake fluid catching fire. You can be se-
riously burned.
!If you find that the brake fluid in the
brake fluid reservoir has fallen to the
minimum mark or below, have the
brake system checked for brake pad
thickness and leaks.
!Brake pad thickness must be visually
checked by a qualified technican at the
intervals specified in the Service
booklet.

273 Practical hints
What to do if …
.
TURN SIGNAL, LR
CHECK LAMPS!

The left rear turn signal lamp is
malfunctioning.

Replace the bulb as soon as possible.
TURN SIGNAL, RR
CHECK LAMPS!

The right rear turn signal lamp is
malfunctioning.

Replace the bulb as soon as possible.
TURN SIG. IN MIRROR L
CHECK LAMPS!
The left turn signal in the side mirror is
malfunctioning. This message will only
appear if all light emitting diodes have
stopped working.

Have the LEDs replaced as soon as
possible.
TURN SIG. IN MIRROR R
CHECK LAMPS!
The right turn signal in the side mirror is
malfunctioning. This message will only
appear if all light emitting diodes have
stopped working.

Have the LEDs replaced as soon as
possible.
TURN SIGNAL, LF
CHECK LAMPS!
The left front turn signal lamp is
malfunctioning.

Replace the bulb as soon as possible.
TURN SIGNAL, RF
CHECK LAMPS!
The right front turn signal lamp is
malfunctioning.

Replace the bulb as soon as possible.
BRAKE LAMP
VISIT WORKSHOP!
Brake lamp illumination is delayed or
lamp is permanently on.

Visit an authorized Mercedes-Benz
Center as soon as possible.
BRAKE LAMP, L
CHECK LAMPS!

The left brake lamp is malfunctioning.

Visit an authorized Mercedes-Benz
Center as soon as possible.
BRAKE LAMP, R
CHECK LAMPS!

The right brake lamp is malfunctioning.

Visit an authorized Mercedes-Benz
Center as soon as possible.
Display
Possible cause
Suggested solution

274 Practical hintsWhat to do if ….
3RD BRAKE LAMP
CHECK LAMPS!

The high mounted brake lamp is
malfunctioning.

Visit an authorized Mercedes-Benz
Center as soon as possible.
HIGH BEAM, L
CHECK LAMPS!

The left high beam lamp is
malfunctioning.

Replace the bulb as soon as possible.
HIGH BEAM, R
CHECK LAMPS!

The right high beam lamp is
malfunctioning.

Replace the bulb as soon as possible.
LICENSE PLATE LAMP, L
CHECK LAMPS!

The left license plate lamp is
malfunctioning.

Replace the bulb as soon as possible.
LICENSE PLATE LAMP, R
CHECK LAMPS!

The right license plate lamp is
malfunctioning.

Replace the bulb as soon as possible.
FRONT FOGLAMP, L
CHECK LAMPS!

The left front fog lamp is malfunctioning.

Replace the bulb as soon as possible.
FRONT FOGLAMP, R
CHECK LAMPS!

The right front fog lamp is malfunctioning.

Replace the bulb as soon as possible.
REAR FOGLAMP
CHECK LAMPS!

The rear fog lamp is malfunctioning.

Replace the bulb as soon as possible.
REVERSE LAMP, L
CHECK LAMPS!

The left backup lamp is malfunctioning.

Replace the bulb as soon as possible.
REVERSE LAMP, R
CHECK LAMPS!

The right backup lamp is malfunctioning.

Replace the bulb as soon as possible.
Display
Possible cause
Suggested solution

280 Practical hintsWhere will I find ...?
Remove vehicle tool kit storage well
casing5.
3Arrow
4Minispare wheel
5Vehicle tool kit storage well casing
6Vehicle tool kit
Wheel wrench
Vehicle jackVehicle jackVehicles with full size tire spare wheel
The vehicle jack is stored in the space
underneath the trunk floor together with
the vehicle tool kit in the storage tray
(
page 281).
Vehicles with Minispare wheel
The vehicle jack is stored in the space
underneath the trunk floor together with
the vehicle tool kit in the vehicle tool kit
storage well casing (
page 279).
Storage position
Remove the vehicle jack from its
compartment.
iArrow3 on vehicle tool kit storage well
casing5 must point in the direction of
travel. Otherwise you cannot place the
storage well casing on top and secure
the Minispare wheel with retaining
screw1 (
page 279).
Warning!
G
The jack is designed exclusively for jacking
up the vehicle at the jack take-up brackets
built into both sides of the vehicle. To help
avoid personal injury, use the jack only to lift
the vehicle during a wheel change. Never
get beneath the vehicle while it is supported
by the jack. Keep hands and feet away from
the area under the lifted vehicle. Always
firmly set parking brake and block wheels
before raising vehicle with jack.
Do not disengage parking brake while the
vehicle is raised. Be certain that the jack is
always vertical (plumb line) when in use,
e s p e c i a l l y o n h i l l s . A l w a y s t r y t o u s e t h e j a c k
on level surface. Make sure that the jack
arm is fully seated in the jack take-up
bracket. Always lower the vehicle onto
sufficient capacity jackstands before
working under the vehicle.


291 Practical hints
Replacing bulbs
Rear lamps Notes on bulb replacement


Use only 12 volt bulbs of the same type
and with the specified watt rating.


Switch lights off before changing a bulb
to prevent short circuits.


Always use a clean lint-free cloth when
handling bulbs.


Your hands should be dry and free of oil
and grease.


If the newly installed bulb does not light
up, visit an authorized Mercedes-Benz
Center.


Have the LEDs and bulbs for the follow-
ing lamps replaced by an authorized
Mercedes-Benz Center:

Additional turn signal lamps in the
exterior rear view mirrors


High mounted brake lamp


Xenon lamps


Front fog lamps
Lamp
Type
7
High mounted brake
lamp
LED
8
Brake lamp
P21W
9
Turn signal lamp
PY 21 W
10
Backup lamp
P21W
11
Tail, parking,
standing and side
marker lamp
R5W
12
License plate lamps
C5W
13
Rear fog lamp,
driver’s side
P21W
Warning!
G
Keep bulbs out of reach of children.
Bulbs and bulb sockets can be very hot. Al-
low the lamp to cool down before changing
a bulb.
Halogen lamps contain pressurized gas.
A bulb can explode if you

touch or move it when hot


drop the bulb


scratch the bulb
Wear eye and hand protection.
Because of high voltage in Xenon lamps, it is
dangerous to replace the bulb or repair the
lamp and its components. We recommend
that you have such work done by a qualified
technician.

297 Practical hints
Flat tire
Flat tire
Preparing the vehicle
Park the vehicle as far as possible from
moving traffic on a hard surface.

Turn on the hazard warning flashers.

Engage the steering wheel lock in the
straight ahead position and set the
parking brake.

Move the selector lever toP (manual
transmission to first or reverse gear).

Have any passenger exit the vehicle at
a safe distance from the roadway.
Mounting the spare wheel
Prepare the vehicle as described under
"Preparing the vehicle" on this page.

Take the spare wheel out of the trunk
as described on (
page 281) (full size
tire spare wheel) or (page 282)
(Minispare wheel).
Lifting the vehicle

Prevent the vehicle from rolling away
by blocking wheels with wheel chocks
(not included) or other sizable objects.
When changing wheel on a level surface:

Place one chock in front of and one
behind the wheel that is diagonally
opposite to the wheel being changed.
When changing wheel on a hill:

Place chocks on the downhill side
blocking both wheels of the other axle.

Take the two-piece wheel wrench and
the jack out of the trunk (
page 279).
Assemble wheel wrench.
Warning!
G
The jack is designed exclusively for jacking
up the vehicle at the jack take-up brackets
built into both sides of the vehicle. To help
avoid personal injury, use the jack only to lift
the vehicle during a wheel change. Never
get beneath the vehicle while it is supported
by the jack. Keep hands and feet away from
the area under the lifted vehicle. Always
firmly set parking brake and block wheels
before raising vehicle with jack.
Do not disengage parking brake while the
vehicle is raised. Be certain that the jack is
always vertical (plumb line) when in use, es-
pecially on hills. Always try to use the jack
on level surface. Make sure that the jack
arm is fully seated in the jack take-up
bracket. Always lower the vehicle onto suffi-
cient capacity jackstands before working
under the vehicle.


307 Practical hints
Jump starting
The battery is located in the engine
compartment on the right hand side. The
terminals for jump starting are located in
front of the battery.
Make sure that the two vehicles do not
touch.

Turn off all electrical consumers.

Apply parking brake.

Shift selector lever to positionP (man-
ual transmission to Neutral).1Positive terminal of charged battery
2Positive under hood terminal in front of
discharged battery
3Negative terminal of charged battery
4Negative under hood terminal in front
of discharged battery

Connect positive terminal1 of the
charged battery with the under hood
terminal2 in front of the discharged
battery with the jumper cables. Clamp
cable to charged battery1 first.

Start engine of the vehicle with the
charged battery and run at idle speed.

Connect negative terminal3 of the
charged battery with the under hood
terminal4 of the discharged battery
with the jumper cables. Clamp cable to
charged battery3 first.

Start the engine of the disabled vehi-
cle.
Now you can again turn on the electrical
consumers. Do not turn on the lights under
any circumstances.

Remove the jumper cables first from
negative terminals3 and4 and then
from positive terminals1 and2.

Have the battery checked at the near-
est authorized Mercedes-Benz Center.
Warning!
G
Keep flames or sparks away from battery.
Do not smoke.
Observe all safety instructions and precau-
tions when handling automotive batteries
(page 240).
!Vehicles with automatic transmission
and/or 4MATIC*:
Do not tow-start the vehicle.

308 Practical hintsTowing the vehicle
Towing the vehicleMercedes-Benz recommends that the
vehicle be transported with all wheels off
the ground using flatbed or appropriate
wheel lift/dolly equipment. This method is
preferable to other types of towing.When circumstances do not permit the
recommended towing methods, the
vehicle may be towed with all wheels on
the ground or front wheels raised (except
vehicles with 4MATIC*) only so far as
necessary to have the vehicle moved to a
safe location where the recommended
towing methods can be employed.
!Use flatbed or wheel lift/dolly equip-
ment with key in starter switch turned
to position0.
Do not tow with sling-type equipment.
Towing with sling-type equipment over
bumpy roads will damage radiator and
supports.
To prevent damage during transport,
do not tie down vehicle by its chassis or
suspension parts.
Switch off the tow-away alarm
(page 80) and deactivate the auto-
matic central locking (
page 129).
!Vehicles with automatic transmission
and/or 4MATIC*:
Do not tow-start the vehicle.!Vehicles with 4MATIC*:
Do not tow with one axle raised. Doing
so could damage the transfer case,
which is not covered by the
Mercedes-Benz Limited Warranty.
All wheels must be on or off the ground.
Observe instructions for towing the
vehicle with all wheels on the ground.
!If the vehicle is towed with the front
axle raised (not permissible for vehicles
with 4MATIC*), the engine must be
shut off (key in starter switch
position0 or1). Otherwise the ESP will
immediately be engaged and will apply
the rear wheel brakes.
When towing the vehicle with all wheels
on the ground, the selector lever must
be in positionN (manual transmission:
gears disengaged) and the key must be
in starter switch position2.
When towing the vehicle with all wheels
on the ground or the front axle raised,
the vehicle may be towed only for
distances up to 30 miles (50 km) and
at a speed not to exceed 30 mph
(50 km/h).

310 Practical hintsTowing the vehicleWarning!
G
With the engine not running, there is no
power assistance for the braking and steer-
ing systems. In this case, it is important to
keep in mind that a considerably higher
degree of effort is necessary to brake and
steer the vehicle. Adapt your driving accord-
ingly.
!When towing the vehicle with all wheels
on the ground, please note the follow-
ing:
With the automatic central locking
activated and the key in starter switch
position2, the vehicle doors lock if the
left front wheel as well as the right rear
wheel are turning at vehicle speeds of
approx. 9 mph (15 km/h) or more.
Switch off the tow-away alarm
(page 80).
To prevent the vehicle doors from
locking, deactivate the automatic
central locking (
page 129).
Towing of the vehicle should only be
done using the properly installed
towing eye bolt. Never attach tow
cable, tow rope or tow rod to vehicle
chassis, frame or suspension parts.
iIf the battery is disconnected or
discharged

the key will not turn in the starter
switch. See notes on the battery
(page 240) or on jump starting
(page 306).


the selector lever will remain
locked in positionP. See notes on
manual unlocking of gear selector
lever (
page 288).

330 Technical dataFuels, coolants, lubricants etc.
Model
Capacity
Fuels, coolants, lubricants etc.
Front axle
C2404MATIC
C3204MATIC
C3204MATICSport
0.5 US qt (0.46 l)
Hypoid gear oil SAE 85 W 90
Transfer case
C2404MATIC
C3204MATIC
C3204MATICSport
approx. 0.62 US qt (0.59 l)
MB Automatic Transmission Oil
1
Power steering
approx. 1.1 US qt (1.0 l)
MB Power Steering Fluid (Pentosin CHF 11S)
Front wheel hubs
approx. 2.1oz (60g) each
High temperature roller bearing grease
Brake system
0.5 US qt (0.5 l)
MB Brake Fluid (DOT 4+)
Cooling system
C 230 Kompressor Sport
C240 (all models)
C320 (all models)
C32AMG
approx. 8.5 US qt (8.0 l)
approx. 6.8 US qt (6.4 l)
approx. 6.8 US qt (6.4 l)
approx. 15.3 US qt (14.5 l)
MB 325.0 Anticorrosion / antifreeze agent
Fuel tank
including a reserve of
16.4 US gal (62.0 l)
2.1 US gal (8.0 l)
Premium unleaded gasoline:
Posted Octane 91 (Avg. of 96 RON / 86 MON)Flexible Fuel Vehicle (MY 2003 Mercedes-Benz
C 320 models, except those equipped with
manual transmission or 4MATIC*):
Alternative fuel -- Ethanol fuel (E85)
1MB part no. 001 989 21 03 10