engine MERCEDES-BENZ CLK-CLASS 2002 Repair Manual
[x] Cancel search | Manufacturer: MERCEDES-BENZ, Model Year: 2002, Model line: CLK-CLASS, Model: MERCEDES-BENZ CLK-CLASS 2002Pages: 341, PDF Size: 10.67 MB
Page 224 of 341
221 What you should know at the gas station
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index •Engine oil
Engine oil level check, see page 108 and page 252.
Fill quantity between upper and lower dipstick
marking level: 2.1 US qt (2.0 l).
Recommended engine oils, see Approved Service
Products sheet.
• Coolant
For normal replenishing, use water (potable water
quality).
For further information (e.g. anticorrosion/
antifreeze), see page 316.
• Spark plugs
Approved spark plugs, see page 314.
• Tire pressure
For tire pressure, refer to tire pressure label inside
the fuel filler flap. See page 268 for further details.• Air conditioner
R-134a refrigerant and special PAG lubricant, see
page 316.
•Bulbs
High and low beams: H7 (55 W),
low beam: Xenon (optional)
fog lamps: H1 (55 W),
turn signal lamps,
front 1156 NA (26.9/5 W/32/4 cp),
parking and standing lamps, front: H 6W (6 W),
side marker lamps, front: 5 W/4 cp,
turn signal lamps, rear: 21 W/24 cp,
stop, tail, parking and side marker lamps: 21/4 W,
tail and parking lamp: 5 W/4 cp,
rear fog lamp, driver’s side: 21 W/32 cp,
backup lamps: 21 W/32 cp,
license plate lamps: 5 W/4 cp.
ProCarManuals.com
Page 225 of 341
222 Check regularly and before a long trip
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Check regularly and before a long trip 1Engine oil level
See “Engine oil level, checking” on page 108 and
page 252.
2Coolant level
See “Coolant level” on page 253.
3Brake fluid
See “Brake fluid” on page 318.
4Windshield washer system
Headlamp cleaning system
For refilling reservoir see page 255.
Opening hood, see page 250.
Ve h i c l e l i g h t i n g : Check function and cleanliness. For
replacement of light bulbs, see “Exterior lamps” on
page 277.
Exterior lamp switch, see page 110.
ProCarManuals.com
Page 226 of 341
223
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Instrument cluster displayMalfunction and indicator lamps in
the instrument cluster .............224
On-board diagnostic system Check
engine malfunction indicator
lamp ..............................................224
Brake warning lamp ..................225
Supplemental restraint system
(SRS) indicator lamp ..................226
Fuel reserve and fuel cap
placement warning ....................226
Electronic stability program (ESP)
— warning lamp ..........................227
BAS/ESP malfunction indicator
lamp ..............................................227
ABS malfunction indicator
lamp ..............................................227
Telescoping steering column –
indicator lamp .............................228
Seat belt warning lamp .............228Malfunction and indicator lamps in
the center console .................... 228
AIRBAG OFF indicator lamp .... 228
Roll bar warning lamp .............. 229
Malfunction and warning messages
in the multifunction display ... 230
DISPLAY DEFECTIVE (engine
control unit) ................................ 231
DISPLAY DEFECTIVE (several
systems) ...................................... 231
BATTERY/ALTERNATOR .......... 232
ABS-SYSTEM .............................. 233
BRAKE ASSIST ........................... 233
BRAKE LINING WEAR .............. 234
BRAKE FLUID ............................ 234
PARKING BRAKE ....................... 235
ENGINE FAN ............................... 235
COOLANT (coolant level) ......... 236
COOLANT TEMP. (coolant
temperature) ............................... 237LIGHTING SYSTEM ....................238
LIGHT SENSOR ...........................239
STEER. WHEEL ADJUST. ...........239
ENGINE OIL LEVEL ...................240
ELEC. STABIL. PROG. (Electronic
stability program) ...................... 241
REMOVE KEY ............................. 241
WASHER FLUID .........................242
TELE AID .....................................243
ProCarManuals.com
Page 227 of 341
224 Malfunction and indicator lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Malfunction and indicator lamps
in the instrument cluster
General information:
If a bulb in the instrument cluster fails to light up
during the bulb self-check when turning the electronic
key in steering lock to position 2, have it checked and
replaced if necessary.
On-board diagnostic system
Check engine malfunction indicator lamp
Engine malfunction indicator lamp. If the
“CHECK ENGINE” malfunction indicator
lamp comes on when the engine is running,
it indicates a malfunction of the fuel management
system, emission control system, systems which impact
emissions, or the fuel cap is not closed tight (check the
fuel cap). If the “CHECK ENGINE” lamp is illuminated
continuously and the vehicle is driving normally, you
may still drive the vehicle, however, in all cases, we
recommend that you have the system checked at your
authorized Mercedes-Benz Center as soon as possible.
If the “CHECK ENGINE” lamp comes on continuously
and / or the vehicle is not driving normally (e.g.
malfunction of the fuel management system or running out of fuel), serious damage can occur to the emission
system. Please contact your authorized Mercedes-Benz
Center immediately.
The Sequential Multiport Fuel Injection (SFI) control
module monitors emission control components that
either provide input signals to or receive output signals
from the control module. Malfunctions resulting from
interruptions or failure of any of these components are
indicated by the “CHECK ENGINE” malfunction
indicator lamp in the instrument cluster and are
simultaneously stored in the SFI control module.
If the “CHECK ENGINE” malfunction indicator lamp
comes on, have the system checked at your authorized
Mercedes-Benz Center as soon as possible.
With some exceptions, the control module switches off
the “CHECK ENGINE” malfunction indicator lamp if the
condition, causing the lamp to come on, no longer exists
during three consecutive cycles. See also page 226 for
fuel cap placement warning.
An on-board diagnostic connector is located in the
passenger compartment near to the parking brake
pedal, allowing the accurate identification of system
malfunctions through the readout of diagnostic trouble
codes.
CHECK
ENGINE
ProCarManuals.com
Page 228 of 341
225 Malfunction and indicator lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index Brake warning lamp
Except Canada
Canada only
When the brake warning lamp and message appear
while the engine is running, this means:
•there is insufficient brake fluid in the reservoir
(engine running and parking brake released), or
•the parking brake is set (engine running).Note:
If you find that the brake fluid in the brake fluid
reservoir has fallen to the minimum mark or below,
have the brake system checked for brake pad thickness
and leaks.
BRAKE
Wa r n i n g !
Driving with the brake warning lamp illuminated
can result in an accident. Have your brake system
checked immediately if the brake warning lamp
stays on. Don’t add brake fluid before checking the
brake system. Overfilling the brake fluid reservoir
can result in spilling brake fluid on hot engine
parts and the brake fluid catching fire. You can be
seriously burned.
ProCarManuals.com
Page 229 of 341
226 Malfunction and indicator lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Supplemental restraint system (SRS) indicator lamp
The operational readiness of the airbag
system is verified by the indicator lamp
“SRS” in the instrument cluster when
turning the electronic key in steering lock to position 1
or 2. If no malfunction is detected, the lamp will go out
after approximately 4 seconds; after the lamp goes out,
the system continues to monitor the components and
circuitry of the airbag system and will indicate a
malfunction by coming on again.
See page 61 for notes on airbags, see page 60 for belt
tensioners and page 69 for infant and child seat
restraint.Fuel reserve and fuel cap placement warning
When the warning lamp (1) comes on after starting the
engine, or if it comes on while driving, it indicates that
the fuel level is down to the reserve quantity of
approximately 2.1 gal (8 liters).
The warning lamp blinks when the fuel cap is not
closed, or a fuel system leak has been detected.
Retighten cap and see if lamp goes out after restart and
next OBD selfcheck.
If the warning lamp continues to blink after closing the
fuel cap correctly, have the fuel system checked at your
authorized Mercedes-Benz Center as soon as possible.
Leaving the engine running and the fuel cap open can
also cause the “CHECK ENGINE” lamp to illuminate, see
page 224.
Wa r n i n g !
In the event a malfunction of the “SRS” is indicated
as outlined above, the “SRS” may not be
operational. For your safety, we strongly
recommend that you visit an authorized
Mercedes-Benz Center immediately to have the
system checked; otherwise the “SRS” may not be
activated when needed in an accident, which could
result in serious or fatal injury, or it might deploy
unexpectedly and unnecessarily which could also
result in injury.SRS
1
P54.30-4557-21
ProCarManuals.com
Page 230 of 341
227 Malfunction and indicator lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index Electronic stability program (ESP) — warning lamp
The yellow ESP warning lamp in the
speedometer dial comes on with the
electronic key in steering lock position 2.
It should go out with engine running.
See page 216 if the warning lamp lights up or flashes
when the vehicle is moving.
BAS / ESP malfunction indicator lamp
The malfunction indicator lamp for the ESP
is combined with that of the BAS.
The yellow BAS/ESP malfunction indicator
lamp in the instrument cluster comes on with the
electronic key in steering lock position 2. It should go
out with the engine running.
If the BAS/ESP malfunction indicator lamp remains
illuminated with the engine running, see page 212 for
notes on the brake assist (BAS) and page 216 for notes
on the electronic stability program (ESP).ABS malfunction indicator lamp
The ABS malfunction indicator lamp in the
instrument cluster comes on with the
electronic key in steering lock position 2 and
should go out with the engine running.
When the ABS malfunction indicator lamp and the
malfunction message in the instrument cluster remains
illuminated while the engine is running, it indicates
that the ABS has detected a malfunction and has
switched off. In this case, the brake system functions in
the usual manner, but without antilock assistance.
With the ABS malfunctioning, the BAS and ESP are also
switched off. Both malfunction indicator lamps and the
ABS malfunction message in the multifunction display
come on with the engine running.
If the charging voltage falls below 10 volts, the
malfunction indicator lamp comes on and the ABS is
switched off. When the voltage is above this value again,
the malfunction indicator lamp should go out and the
ABS is operational.
Have the system checked at your authorized
Mercedes-Benz Center as soon as possible.
See page 214 for notes on the antilock brake system
(ABS).
BAS
ESP
ABS
ProCarManuals.com
Page 231 of 341
228 Malfunction and indicator lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Telescoping steering column – indicator lamp
The indicator lamp in the instrument cluster
comes on with the electronic key in steering
lock position 2 and should go out with the
engine running.
If the indicator lamp does not go out after starting the
engine, the adjustable steering column is not properly
locked.
For locking the adjustable telescoping steering column,
see page 73.
Seat belt warning lamp
With the electronic key in steering lock
position 2, the seat belt warning lamp comes
on and a warning sounds for approx.
6 seconds if the driver’s seat belt is not fastened.Malfunction and indicator lamps in the
center console
AIRBAG OFF indicator lamp
The 7 indicator lamp will light up for approx.
6 seconds when you turn the electronic key in steering
lock to position 1 or 2.
The 7 indicator lamp stays lit as long as a
BabySmart
TM compatible child seat is properly installed
on the front passenger seat. It indicates that the front
passenger airbag is switched off.
See page 59 for BabySmart
TM deactivation system.
BabySmart
TM is a trademark of Siemens Automotive Corp.
ProCarManuals.com
Page 232 of 341
229 Malfunction and indicator lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care IndexRoll bar warning lamp
The roll bar warning lamp is located in the roll bar
switch in the center console. Roll bar switch see
page 47.
With the electronic key in steering lock position 2, the
roll bar warning lamp comes on and should go out with
the engine running.
With the engine running and the roll bar lowered, the
warning lamp in the roll bar switch will blink for
approx. 15 seconds. The blinking is reminding you to
raise the roll bar if the rear passenger seats are
occupied.
Note:
Have the roll bar system checked at your authorized
Mercedes-Benz Center as soon as possible.
Wa r n i n g !
The BabySmart
TM airbag deactivation system will
ONLY work with a special child seat designed to
operate with it. It will not work with child seats
which are not BabySmart
TM compatible.
Never place anything between seat cushion and
child seat (e.g. pillow), since it reduces the
effectiveness of the deactivation system.Follow the manufacturer’s instructions for
installation of special child seats.When using a BabySmart
TM compatible child seat
on the front passenger seat, the front passenger
airbag will not deploy only if the 7 indicator
lamp remains illuminated.
Please be sure to check the indicator every time
you use the special system child seat.Should the light go out while the restraint is
installed, please check installation. If the light
remains out, do not use the BabySmart
TM restraint
to transport children on the front passenger seat
until the system has been repaired.
Wa r n i n g !
If the warning lamp does not go out after starting
the engine, or if it comes on while driving, then the
roll bar system is not operating properly and may
not activate in an accident. In this case, raise the
roll bar manually (see page 48) before continuing
to drive.
ProCarManuals.com
Page 234 of 341
231 Malfunction and warning messages
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index DISPLAY DEFECTIVE (engine control unit)
This message is displayed to indicate that the
information being relayed by the engine control unit is
no longer complete. The coolant temperature gauge,
tachometer, or the cruise control may have failed.DISPLAY DEFECTIVE (several systems)
The displays for several systems have failed. Some
systems themselves may also have failed.
Line 1 Line 2
DISPLAY DEFECTIVE VISIT WORKSHOP!
Line 1 Line 2
DISPLAY DEFECTIVE VISIT WORKSHOP!
ProCarManuals.com