check engine light MERCEDES-BENZ G500 2002 W463 Owner's Manual

4 Contents
Instrument cluster displayMalfunction and indicator
lamps in the
instrument cluster ....................264
On-board diagnostic system .........265
Check engine malfunction
indicator lamp .............................265
Brake warning lamp ..................266
Supplemental restraint system
(SRS) indicator lamp ..................267
Fuel reserve warning .................268
ABS malfunction
indicator lamp .............................269
Electronic stability program
(ESP) — warning lamp ...............270
Seat belt nonusage
warning lamp .............................270
Malfunction and indicator lamp
in the center console ................ 271
AIRBAG OFF indicator lamp ..... 271Malfunction and warning
messages in the
multifunction display .............. 272
DISPLAY DEFECTIVE
(engine control unit) ................. 273
DISPLAY DEFECTIVE
(several systems) ....................... 273
BATTERY / ALTERNATOR ........274
ANTILOCK BRAKE SYSTEM .... 275
BRAKE ASSIST ............................276
BRAKE PAD WEAR .................... 277
BRAKE FLUID ............................ 277
PARKING BRAKE ....................... 278
SEAT BELT SYSTEM .................. 278
ELEC. STABIL. PROG.
(Electronic stability program) . 279
COOLANT
(coolant level) ............................. 280
COOLANT
(coolant temperature) ............... 281
ENGINE OIL LEVEL ................... 282LIGHTING SYSTEM ....................283
LIGHT SENSOR ...........................285
DOOR ...........................................285
TRUNK OPEN .............................286
HOOD ...........................................286
TELEPHONE – FUNCTION .......287
TELE AID .....................................287
WASHER FLUID .........................288
RESTRAINT SYSTEM .................289
KEY ...............................................289
FUEL RESERVE ..........................290
UNDERVOLTAGE ........................290
ELECTRONIC BRAKE BOOSTER
(EBB) ............................................ 291
ENGINE AIR FILTER .................. 291
TC SHIFT ....................................292
TC SHIFT CONDITIONS ............292
TC IN NEUTRAL .........................293
TRANSFER CASE .......................293
J_G463.book Seite 4 Mittwoch, 19. September 2001 8:06 08

28 Central locking system
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Start lock-out
Important!
Removing the electronic key from the starter switch
activates the start lock-out. The engine cannot be
started.
Inserting the electronic key in the starter switch
deactivates the start lock-out.
Note:
In case the engine cannot be started (vehicle’s battery is
in order), the system is not operational. Contact an
authorized Mercedes-Benz Light Truck Center or call
1-800-FOR-MERCedes (in the USA), or 1-800-387-0100
(in Canada).General notes on the central locking system
If the electronic key is inserted in the starter switch, the
vehicle cannot be locked or unlocked with the remote
control.
If the vehicle cannot be locked or unlocked:
•Check the batteries of the electronic key, see
page 343, or synchronize the electronic key, see
page 345.
•Use the mechanical key to unlock the vehicle. To
start engine, insert the electronic key in the starter
switch. There could be a slight delay until the
electronic key can be turned in the starter switch.
Important!
When unlocking the driver’s door with the mechanical
key, the exterior lamps will flash and the alarm will
sound.
To cancel the alarm, insert the electronic key in the
starter switch or press buttonŒ or‹ on the
electronic key.
J_G463.book Seite 28 Mittwoch, 19. September 2001 8:06 08

128 Engine oil level indicator
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
The “ENGINE OIL LEVEL – MEASUREMENT IN
PROCESS” message is displayed after approximately
3seconds.
One of the following messages will subseq uently appear
on the indicator:
“ENGINE OIL LEVEL – O.K.”
No oil needs to be added.
“ENGINE OIL LEVEL – ADD 1.0 QUART”
(Canada: 1.0 L)
“ENGINE OIL LEVEL – ADD 1.5 QUART”
(Canada: 1.5 L)
“ENGINE OIL LEVEL – ADD 2.0 QUART”
(Canada: 2.0 L)
See “Checking engine oil level”, on page 304 for
instructions on adding engine oil.
“ENGINE OIL LEVEL – REDUCE OIL LEVEL”
This message will only be displayed if the engine is at
operational temperature.
Do not overfill the engine.
Excessive oil must be siphoned or drained off. It could
cause damage to the engine and catalytic converter not
covered by the Mercedes-Benz Limited Warranty.The “PERF. SERV. ON TIME” message will be displayed
if a proper oil level check cannot be performed. The
engine oil level check can be repeated after a short
while.
Perform the engine oil level check with the dipstick, if it
cannot completed via the multifunction display.
See “Checking engine oil level”, on page 304.
In this case we recommend that you have the system
checked at a Mercedes-Benz Light Truck Center.
Notes:
See malfunction and warning messages on page 272
and page 282 if an engine oil level indicator appears on
the multifunction display when the engine is running.
The engine oil level cannot be checked while the engine
is running. The “ENGINE OIL LEVEL – NOT WHEN
ENGINE ON” message will appear.
J_G463.book Seite 128 Mittwoch, 19. September 2001 8:06 08

143 Climate control
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Climate control
The system is always at operational readiness, except
when manually switched off, see page 147.
The climate control only operates with the engine
running.
The air conditioning will not engage (no cooling) if the
economy mode AC
OFF
is selected, see page 147.
The temperature selector should be left at the desired
temperature setting. The temperature selected is
reached as quickly as possible.
The system will not heat or cool any quicker by setting a
higher or lower temperature.
The desired interior temperature can be selected
separately for the left and right side of the passenger
compartment. Adjust the temperature settings in small
increments.
The climate control removes considerable moisture from
the air during operation in the cooling mode. It is
normal for water to drip on the ground through ducts in
the underbody.Notes:
Do not obstruct the air f low by placing objects on the air
flow-through exhaust slots on the back left and right
trim panel in the rear cargo compartment.
Also keep the air intake grill in front of the windshield
free of snow and debris.
The air conditioner switches itself off for its own
protection if refrigerant is lost. No cooling will then take
place. Economy mode AC
OFF
cannot be switched off.
Have the air conditioner checked by a Mercedes-Benz
Light Truck Center should this happen.
If the vehicle interior has been heated by direct sunlight
and is very hot, ventilate the interior (open door or
windows for a short period) before driving off.
Dust filter
Nearly all dust particles and pollen are filtered out
before outside air enters the passenger compartment
through the air distribution system.
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206 Starting and turning off the engine
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Starting and turning off the engine
Before starting
Ensure that parking brake is engaged and that selector
lever is in position “P” or “N”. Turn electronic key in
starter switch to position 2.
Important!
In areas where temperatures frequently drop below -4
°F
(-20
°C) we recommend that an engine block heater be
installed. Your authorized Mercedes-Benz Light Truck
Center will advise you on this subject, see page 225.
Starting
Do n ot de pr ess accelerato r. B rie f ly turn electron ic key in
starter switch clockwise to the stop and release. The
starter will engage until the engine is running.
If engine will not run, and the starting procedure stops,
turn electronic key completely to the left and repeat
starting the engine.
After several unsuccessful attempts, have the system
checked at the nearest authorized Mercedes-Benz Light
Truck Center.Important!
Due to the installed starter non-repeat feature, the
electronic key must be turned completely to the left
before attempting to start the engine again.
Turning off
Turn the electronic key in the starter switch to
position 0 to stop the engine.
The electronic key can only be removed with the
selector lever in position “P”.
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214 Automatic transmission
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Emergency operation (Limp home mode)
If vehicle acceleration worsens or the transmission no
longer shifts, the transmission is most likely operating
in Limp home mode which engages when there is a
malfunction of the transmission. This condition may be
accompanied by the “CHECK ENGINE” malfunction
indicator lamp in the instrument cluster coming on.
In this mode only the 2nd gear or reverse gear can be
activated.To engage 2nd gear or reverse:
1. S to p t h e ve h ic l e .
2. Move selector lever to position “P”.
3. Turn key in starter switch to position 0.
4. Wait at least 10 seconds.
5. Restart the engine.
6. Move selector lever to position “D” (for 2nd gear), or
move selector lever to position “R” (for reverse gear).
Have the transmission checked at your authorized
Mercedes-Benz Light Truck Center as soon as possible.
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217 Driving instructions
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Power assistance
BrakesExcessive use of road salt and other snow melting
chemicals spread on roads during the winter months
may cause a build up of moisture or residue to form on
the braking components. This build up or residue could
cause light corrosion of the braking components if the
vehicle is parked with the brakes cold. Apply steady and
even braking pressure when stopping the vehicle to
warm up and dry the brake components.
Important!
Please pay attention to the function of the brake assist
system (BAS), see page 237.
The condition of the parking brake system is checked
each time the vehicle is in the shop for the required
maintenance service.
If the parking brake is released and the brake warning
lamp in the instrument cluster stays on and there is no
audible warning (EBB), the brake fluid level in the
reservoir is too low.
Brake pad wear or a leak in the system may be the
reason for low brake fluid in the reservoir.
Have the brake system inspected at an authorized
Mercedes-Benz Light Truck Center immediately.
Wa r n i n g !
When the engine is not running, the brake and
steering systems are without power assistance.
Under these circumstances, a much greater effort is
necessary to stop or steer the vehicle.Wa r n i n g !
After driving in heavy rain for some time without
applying the brakes or through water deep enough
to wet brake components or salty road conditions,
the first braking action may be somewhat reduced
and increased pedal pressure may be necessary to
obtain expected braking effect. Be sure to maintain
a safe distance from vehicles in front.Resting your foot on the brake pedal will cause
excessive and premature wear of the brake pads.It can also result in the brakes overheating thereby
significantly reducing their effectiveness. It may
not be possible to stop the vehicle in sufficient time
to avoid an accident.
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218 Driving instructions
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
All checks and service work on the brake system should
be carried out by an authorized Mercedes-Benz Light
Truck Center.
Install only brake pads and brake fluid recommended by
Mercedes-Benz.
Caution!
When driving down long and steep grades, relieve the
load on the brakes by shifting into a lower gear to use
the engine’s braking power. This helps prevent
overheating of the brakes and reduces brake pad wear.
After hard braking, it is advisable to drive on for some
time, rather than immediately parking, so the air stream
will cool down the brakes faster.Driving off
Apply the service brakes to test them briefly after
driving off. Perform this procedure only when the road
is clear of other traffic.
Warm up the engine smoothly. Do not place full load on
the engine until the operating temperature has been
reached.
When starting of f on a slippery surface, do not allow one
drive wheel to spin for an extended period with the ESP
switched off. Doing so may cause serious damage to the
drive train which is not covered by the Mercedes-Benz
Limited Warranty.
To ensure sufficient traction during off-road driving,
activate differential locks as needed, see page 253.
Wa r n i n g !
If other than recommended brake pads are
installed, or other than recommended brake fluid
is us ed, t he b ra ki ng properti es of the vehic l e c an be
degraded to an extent that safe braking is
substantially impaired. This could result in an
accident.
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223 Driving instructions
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Road salts and chemicals can adversely affect braking
efficiency. Increased pedal force may become necessary
to produce the normal brake effect. We therefore
recommend depressing the brake pedal periodically
when traveling at length on salt-strewn roads. This can
bring road salt impaired braking efficiency back to
normal. A prerequisite is, however, that this be done
without endangering other drivers on the road.
If the vehicle is parked after being driven on salt treated
roads, the braking ef ficiency should be tested as soon as
possible after driving is resumed while observing the
safety rules in the previous paragraph.Winter driving
Have your vehicle winterized at your authorized
Mercedes-Benz Light Truck Center before the onset of
winter.
•Check the engine oil. Change the engine oil if the
engine contains an oil which is not approved for
winter operation. For viscosity (SAE / CCMC class)
and filling quantity, see page 361.
•Check engine coolant anticorrosion / antifreeze
concentration.
•Additive for the windshield washer and headlamp
cleaning system: Add MB Concentrate “S” to a
premixed windshield washer solvent / antifreeze
which is form ulated for b elow f r eezin g temperatures
see page 307.
•Test battery: Battery capacity drops with decreasing
ambient temperature. A well charged battery helps
to ensure that the engine can be started, even at low
ambient temperatures.
•Tires: We recommend M+S rated radial-ply tires on
all four wheels for the winter season. Observe
permissible maximum speed for M+S rated
radial-ply tires and the legal speed limit.
Wa r n i n g !
If the vehicle becomes stuck in snow, make sure
that snow is kept clear of the exhaust pipe and
from around the vehicle with engine running.
Otherwise, deadly carbon monoxide (CO) gases may
enter vehicle interior resulting in unconsciousness
and death.To assure sufficient fresh air ventilation, open a
window slightly on the side of the vehicle not
facing the wind.
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233 Driving instructions
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Returning from off-road driving
Off-road driving increases strain on the vehicle.
We recommend that you inspect the vehicle for possible
damage after each off-road trip. Recognizing any
damage and a subsequent timely repair reduces the
chance of a possible breakdown or accident later on.
Proceed as follows:
•Disengage the differential locks, see page 253.
•Engage the transfer case in position HIGH, see
page 247.
•Remove excessive dirt from tires, wheels, wheel
housings, and underbody. For instance, after driving
in mud, clean the radiator, chassis, engine, brakes,
and wheels from extreme dirt, using a strong jet of
water.
•Inspect frame, oil pan, brake hoses, etc., as well as
vehicle underbody for possible damage.
•Check tires for possible damage, clean all exterior
lamps, and conduct a brake test.•Check for brush or branches caught in the
undercarriage. They could increase the possibility of
a fire, as well as cut fuel and / or brake lines,
puncture rubber bellows of the axles or drive shafts.
Wa r n i n g !
Never drive on pavement with activated differential
locks. Engaged front axle differential locks limits
ability to move around curves. If you feel a sudden significant vibration or ride
disturbance, or you suspect that possible damage to
your vehicle has occurred, you should turn on the
hazard warning flashers, carefully slow down, and
drive with caution to an area which is a safe
distance from the roadway.Inspect the tires and under the vehicle for possible
damage. If the vehicle or tires appear unsafe, have
it towed to the nearest Mercedes-Benz Light Truck
Center or tire dealer for repairs.
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