brake fluid MERCEDES-BENZ G500 2004 W463 Owner's Manual

Contents
Battery ............................................... 311
Charging the battery .................... 311
Disconnecting the battery ............ 312
Reconnecting the battery ............. 312
Jump starting ..................................... 313
Towing the vehicle ............................. 315
Transporting the vehicle............... 317
Towing the vehicle -
various problem scenarios ........... 317
Front towing eye .......................... 318
Rear towing eye ........................... 318
Freeing a stranded vehicle ........... 318
Fuses ................................................. 319
Fuse box in passenger
compartment ............................... 319
Fuse box in battery box................ 319
Fuse box in front passenger
footwell ........................................ 320
Fuse box in middle tunnel ............ 321
Technical data.................................. 323
Spare parts service............................. 324
Warranty coverage ............................. 325
Loss of Service and Warranty
Information Booklet ...................... 325
Identification labels ............................ 326
Layout of poly-V-belt drive .................. 327
G 500/G 55 AMG ......................... 327
Engine ................................................ 328
Rims and tires .................................... 329
Rims and Tires ............................. 329
Spare wheels ................................ 330
Electrical system ................................ 331
Main dimensions, vehicle weights
and ratings ......................................... 332
Main dimensions........................... 332
Vehicle weights and ratings .......... 332Fuels, coolants, lubricants, etc. .......... 333
Capacities ..................................... 333
Engine oils .................................... 334
Engine oil additives ....................... 335
Air conditioning refrigerant ........... 335
Brake fluid .................................... 335
Premium unleaded gasoline.......... 335
Fuel requirements......................... 336
Gasoline additives......................... 336
Coolants ....................................... 336
Anticorrosion/antifreeze .............. 337
Windshield/rear window washer
system and headlamp cleaning
system .......................................... 339
Consumer information........................ 340
Uniform tire quality grading .......... 340
Technical terms............................... 343Index................................................. 349

208 OperationDriving instructionsPower assistanceBrakesTo help prevent brake disk corrosion after
driving on wet road surfaces (particularly
salted roads), it is advisable to brake the
vehicle with considerable force prior to
parking. The heat generated serves to dry
the brakes.
If your brake system is normally only sub-
jected to moderate loads, you should occa-
sionally test the effectiveness of the
brakes by applying above-normal braking
pressure at higher speeds. This will also
enhance the grip of the brake pads.If the parking brake is released and the
brake warning lamp in the instrument clus-
ter stays on and there is no audible warn-
ing (EBB), the brake fluid level in the
reservoir is too low.
Brake pad wear or a leak in the system may
be the reason for low brake fluid in the res-
ervoir.
Have the brake system inspected immedi-
ately. Contact an authorized
Mercedes-Benz Light Truck Center.
All checks and service work on the brake
system should be carried out by by quali-
fied technicians only. Contact an autho-
rized Mercedes-Benz Light Truck Center.
Install only brake pads and brake fluid
recommended by Mercedes-Benz.Warning!
G
With the engine not running, there is no
power assistance for the brake and steering
systems. In this case, it is important to keep
in mind that a considerably higher degree of
effort is necessary to brake and steer the ve-
hicle.Warning!
G
After driving in heavy rain for some time
without applying the brakes or through wa-
ter deep enough to wet brake components
or salty road conditions, the first braking ac-
tion may be somewhat reduced and in-
creased pedal pressure may be necessary to
obtain expected braking effect. Maintain a
safe distance from vehicles in front.
Resting your foot on the brake pedal will
cause excessive and premature wear of the
brake pads.
It can also result in the brakes overheating,
thereby significantly reducing their effec-
tiveness. It may not be possible to stop the
vehicle in sufficient time to avoid an acci-
dent.
!Be very careful not to endanger other
road users when you apply the brakes.
Refer to the description of the Brake
Assist System (BAS) (
page 76).

209 Operation
Driving instructions
After hard braking, it is advisable to drive
on for some time, rather than immediately
parking, so the air stream will cool down
the brakes faster.Driving off
Apply the brakes to test them briefly after
driving off. Perform this procedure only
when the road is clear of other traffic.
Warm up the engine smoothly. Do not
place full load on the engine until the oper-
ating temperature has been reached.
When starting off on a slippery surface, do
not allow a drive wheel to spin for an ex-
tended period with the ESP switched off.
Doing so may cause serious damage to the
drivetrain which is not covered by the
Mercedes-Benz Limited Warranty.
To ensure sufficient traction during
off-road driving, activate differential locks
as needed (
page 150).
Parking
Warning!
G
If other than recommended brake pads are
installed, or other than recommended brake
fluid is used, the braking properties of the
vehicle can be degraded to an extent that
safe braking is substantially impaired. This
could result in an accident.!When driving down long and steep
grades, relieve the load on the brakes
by selecting gear range3,2 or1 on the
automatic transmission to use the en-
gine’s braking power (
page 142).
This helps prevent overheating of the
brakes and reduces brake pad wear.
Warning!
G
Do not park this vehicle in areas where com-
bustible materials such as grass, hay or
leaves can come into contact with the hot
exhaust system, as these materials could be
ignited and cause a vehicle fire.
To reduce the risk of personal injury as a re-
sult of vehicle movement, before
turning off
the engine and leaving the vehicle always:


Keep right foot on brake pedal.


Pull the parking brake lever up as many
notches as possible.


Move the selector lever to positionP.


Slowly release brake pedal.


When parked on an incline, turn front
wheel towards the road curb.


Turn the SmartKey to starter switch
position0 and remove.


Take the SmartKey and lock vehicle
when leaving.

225 Operation
At the gas station
Check regularly and before a long trip
1Coolant
2Brake fluid
Coolant
For normal replenishing, use water (pota-
ble water quality). For more information,
see “Coolant level” (
page 232) and see
“Fuels, coolants, lubricants, etc.”
(
page 333).Brake fluid
Windshield/rear window washer sys-
tem and headlamp cleaning system
For more information on refilling the reser-
voir, see “Windshield/rear window washer
system and headlamp cleaning system”
(
page 234).
iUse only premium unleaded gasoline
with a minimum Posted Octane Rating
of 91 (average of 96 RON / 86 MON).
Information on gasoline quality can
normally be found on the fuel pump.
More information on gasoline can be
found in the Factory Approved Service
Products pamphlet. iLeaving the engine running and the fuel
cap open can cause the ? malfunc-
tion indicator lamp to illuminate.
See also “Practical hints” section
(page 256).
iOpening the hood, see (
page 227).
!If you find that the brake fluid in the
brake fluid reservoir has fallen to the
minimum mark or below, have the
brake system checked for brake pad
thickness and leaks immediately. Noti-
fy an authorized Mercedes-Benz Light
Truck Center immediately. Do not add
brake fluid as this will not solve the
problem. For more information, see
“Practical hints” (
page 254) .

244 OperationVehicle care
Vehicle careCleaning and care of the vehicle
While in operation, even while parked, your
vehicle is subjected to varying external in-
fluences which, if gone unchecked, can at-
tack the paintwork as well as the
underbody and cause lasting damage.Such damage is caused not only by ex-
treme and varying climatic conditions, but
also by:


Air pollution


Road salt


Tar


Gravel and stone chipping
To avoid paint damage, you should imme-
diately remove:


Grease and oil


Fuel


Coolant


Brake fluid


Bird droppings


Insects


Tree resins, etc.
Frequent washing reduces and/or elimi-
nates the aggressiveness and potency of
the above adverse influences.More frequent washings are necessary to
deal with unfavorable conditions:


Near the ocean


In industrial areas (smoke, exhaust
emissions)


During winter operation
You should check your vehicle from time to
time for stone chipping or other damage.
A n y d a m a g e s h o u l d b e r e p a i r e d a s s o o n a s
possible to prevent corrosion.
In doing so, do not neglect the underbody
of the vehicle. A prerequisite for a thor-
ough check is a washing of the underbody
followed by a thorough inspection. Dam-
aged areas need to be re-undercoated.
Your vehicle has been treated at the facto-
ry with a wax-base rustproofing in the body
cavities which will last for the lifetime of
the vehicle. Post-production treatment is
neither necessary nor recommended by
Mercedes-Benz because of the possibility
of incompatibility between materials used
in the production process and others ap-
plied later.
Warning!
G
Many cleaning products can be hazardous.
Some are poisonous, others are flammable.
Always follow the instructions on the partic-
ular container. Always open your vehicle’s
doors or windows when cleaning the inside.
Never use fluids or solvents that are not de-
signed for cleaning your vehicle.

254 Practical hintsWhat to do if …Problem
Possible cause
Suggested solution
;
(USA only)
3
(Canada only)The red brake warning lamp
comes on while driving and you
hear a warning sound.
You are driving with the parking brake set.

Release the parking brake
(page 44).

Also note the messages in the multi-
function display (
page 260).
The red brake warning lamp
comes on while driving.
There is insufficient brake fluid in the reser-
voir.

Risk of accident! Carefully stop the
vehicle and notify an authorized
Mercedes-Benz Light Truck Center.
Do not add brake fluid! This will not
solve the problem.

Also note the messages in the multi-
function display (
page 260).
Warning!
G
Driving with the brake warning lamp illumi-
nated can result in an accident. Have your
brake system checked immediately if the
brake warning lap stays on.
Do not add brake fluid before checking the
brake system. Overfilling the brake fluid res-
ervoir can result in spilling brake fluid on hot
engine parts and the brake fluid catching
fire. You could be seriously burned.
!If you find that the brake fluid in the
brake fluid reservoir has fallen to the
minimum mark or below, have the
brake system checked for brake pad
thickness and leaks.

266 Practical hintsWhat to do if …Display symbol
Display message
Possible cause
Possible solution
#
UNDERVOLTAGE
SWITCH CONSUMERS OFF!
The battery has insufficient voltage.

Have the battery checked at a ser-
vice station.
2
BRAKE WEAR
VISIT WORKSHOP!
The brake pads have reached their
wear limit.

Have the brake pads replaced as
soon as possible.
3
BRAKE FLUID
VISIT WORKSHOP!
There is insufficient brake fluid in the
reservoir.

Risk of accident! Stop the vehicle
and notify an authorized
Mercedes-Benz Light Truck Center.
Do not add brake fluid! This will not
solve the problem.
Warning!
G
Driving with the last message displayed can
result in an accident. Have your brake sys-
tem checked immediately.
Do not add brake fluid before checking the
brake system. Overfilling the brake fluid res-
ervoir can result in spilling brake fluid on hot
engine parts and the brake fluid catching
fire. You can be seriously burned.
!If you find that the brake fluid in the
brake fluid reservoir has fallen to the
minimum mark or below, have the
brake system checked for brake pad
thickness and leaks. !Brake pad thickness must be visually
checked by a qualified technician at the
intervals specified in the Service book-
let.

333 Technical data
Fuels, coolants, lubricants, etc.
Fuels, coolants, lubricants, etc.
Capacities
Vehicle components and their respective
lubricants must match.Therefore use only brands tested and ap-
proved by Mercedes-Benz.Please refer to the Factory Approved Ser-
vice Products pamphlet, or inquire at your
Mercedes-Benz Light Truck Center.
Model
Capacity
Fuels, coolants, lubricants, etc.
Engine with oil filter
G500
G55AMG
8.5 US qt (8.0 l)
8.0 US qt (7.5 l)
Approved engine oils
Automatic transmission
9.0 US qt (8.5 l)
MB Automatic Transmission Oil
Transfer case
2.96 US qt (2.8 l)
MB part no. A 001 989 28 03 10
Differential lock mechanism
0.47 - 0.63 US qt
(0.45 - 0.6 l)
Brake fluid DOT 3+4, SAE J1703
Front axle
1.5 US qt (1.4 l)
Hypoid gear oil SAE 90, 85 W 90
Rear axle
1.9 US qt (1.8 l)
Hypoid gear oil SAE 90, 85 W 90
Power steering
approx. 1.06 US qt (1.0 l)
MB Power Steering Fluid, or
approved Dexron III ATF
Front wheel hubs
approx. 1.5 oz (43 g) each
High temperature roller bearing grease
Fuel tank
including a reserve of
25.4 US gal (96.0 l)
5.3 US gal (20.0 l)
Premium unleaded gasoline:
Posted Octane 91
(average of 96 RON / 86 MON)

335 Technical data
Fuels, coolants, lubricants, etc.
Engine oil additives
Do not blend oil additives with engine oil.
They may damage the engine.
Damage or malfunctions resulting from
blending oil additives are not covered by
the Mercedes-Benz Limited Warranty.Air conditioning refrigerant
R-134a (HFC) refrigerant and special PAG
lubricating oil is used in the air condition-
ing system.
Never use R-12 (CFC) or mineral-based lu-
bricating oil. Otherwise damage to the
system will occur.
Brake fluid
During vehicle operation, the boiling point
of the brake fluid is continuously reduced
through the absorption of moisture from
the atmosphere. Under extremely strenu-
ous operating conditions, this moisture
content can lead to the formation of bub-
bles in the system, thus reducing the sys-
tem’s efficiency.
Therefore, the brake fluid must be re-
placed every two years, preferably in the
spring.
Only brake fluid approved by
Mercedes-Benz is recommended. Your au-
thorized Mercedes-Benz Light Truck Cen-
ter will provide you with additional
information.
Premium unleaded gasoline
!To maintain the engine’s durability and
performance, premium unleaded gaso-
line must be used. If premium unleaded
is not available and low octane fuel is
used, follow these precautions:

Have the fuel tank only partially
filled with unleaded regular and fill
up with premium unleaded as soon
as possible.


Avoid full throttle driving and abrupt
acceleration.


Do not exceed an engine speed of
3000 rpm if the vehicle is loaded
with a light load such as two per-
sons and no luggage.


Do not exceed
2⁄3 of maximum ac-
celerator pedal position if the vehi-
cle is fully loaded or operating in
mountainous terrain.

350 IndexAir volume
Adjusting 159
AIRBAG OFF indicator lamp 259
Airbags 57
BabySmart
TM airbag deactivation
system 68, 343
Front 61
Safety guidelines 60
Alarm
Audible 73, 82
Canceling 83, 84
Visual 82
Alarm system
Anti-theft 82
Anticorrosion/antifreeze 337
Antiglare
Automatic 152
Antilock brake system (ABS) 343
Anti-theft alarm system
Arming 82Canceling alarm 83
Disarming 83
Anti-theft systems 82
Anti-theft alarm system 82
Tow-away alarm 83
Aquaplaning see Hydroplaning
Armrest
Storage compartment below 184
Storage compartment in front of 184
Ashtrays 186
At the gas station 224
ATF (automatic transmission fluid) 232
AUDIO menu 120
Selecting radio station 121
Automatic antiglare for rear view
mirror 152
Automatic central locking
Activating/deactivating (control
system) 133
Automatic climate control
Deactivating 162
Automatic headlamp mode 105Automatic lighting control
Activating 109
Deactivating 109
Automatic locking when driving 91
Automatic transmission 140
Accelerator position 144
Emergency operation (Limp Home
Mode) 144
Fluid level 232
Gear ranges 142
Gear selector lever position 140, 142
Gear shifting malfunctions 144
Kickdown 144
Manual shifting 141
One-touch gearshifting 141
Transmission fluid 232
B
BabySmart
TM
Airbag deactivation system 68, 343
Compatible child seats 68, 343
Self-test 68