brake fluid MERCEDES-BENZ G500 2006 W463 Owner's Manual

Contents
Operation......................................... 217
The first 1000 miles (1500 km) ......... 218
Driving instructions ............................ 220
Drive sensibly – save fuel ............. 220
Drinking and driving ..................... 220
Pedals .......................................... 220
Power assistance ......................... 221
Brakes .......................................... 221
Driving off..................................... 222
Parking ......................................... 222
Tires ............................................. 223
Hydroplaning ................................ 224
Tire traction .................................. 224
Tire speed rating .......................... 225
Winter driving instructions ........... 225
Standing water ............................. 226
Passenger compartment .............. 227
Off-road driving ............................ 227
Control and operation of
radio transmitters......................... 235
Driving abroad .............................. 236
Catalytic converter ....................... 236
Emission control........................... 237
Coolant temperature .................... 238At the gas station .............................. 239
Refueling ...................................... 239
Check regularly and before
a long trip ..................................... 240
Engine compartment ......................... 242
Hood ............................................ 242
Engine oil ..................................... 243
Transmission fluid level ................ 248
Coolant level ................................ 248
Windshield/rear window
washer system and headlamp
cleaning system ........................... 249
Battery ............................................... 251
Tires and wheels ................................ 252
Important guidelines .................... 252
Tire care and maintenance ........... 253
Direction of rotation ..................... 255
Loading the vehicle ...................... 255
Recommended tire inflation
pressure ....................................... 260
Checking tire inflation pressure ... 261
Tire labeling.................................. 263
Load identification ....................... 267
DOT, Tire Identification Number
(TIN) ............................................. 268
Maximum tire load ....................... 269Maximum tire inflation pressure .. 270
Uniform Tire Quality Grading
Standards (U.S. vehicles) ............. 271
Tire ply material ........................... 273
Tire and loading terminology ........ 273
Rotating tires ............................... 276
Winter driving .................................... 278
Winter tires .................................. 278
Block heater (Canada only) .......... 279
Snow chains................................. 279
Maintenance...................................... 280
Clearing the maintenance
service indicator .......................... 281
Maintenance service term
exceeded ..................................... 281
Calling up the maintenance
service indicator .......................... 281
Resetting the maintenance
service indicator .......................... 282
Vehicle care....................................... 283
Cleaning and care of the vehicle .. 283

Contents
Technical data.................................. 365
Parts service ...................................... 366
Warranty coverage ............................. 367
Loss of Service and Warranty
Information Booklet...................... 367
Identification labels............................ 368
Layout of poly-V-belt drive ................. 369
G 500 ........................................... 369
G 55 AMG..................................... 369
Engine ................................................ 370
Rims and tires .................................... 371
Rims and Tires.............................. 372
Spare wheels ................................ 373
Electrical system................................ 374
Main dimensions, vehicle weights
and ratings ......................................... 375
Main dimensions .......................... 375
Vehicle weights and ratings ......... 375Fuels, coolants, lubricants, etc. ......... 376
Capacities .................................... 376
Engine oils.................................... 377
Engine oil additives ...................... 378
Air conditioning refrigerant .......... 378
Brake fluid .................................... 378
Premium unleaded gasoline ......... 378
Fuel requirements ........................ 379
Gasoline additives ........................ 379
Coolants....................................... 380
Anticorrosion/antifreeze.............. 381
Windshield/rear window
washer system and headlamp
cleaning system ........................... 382Technical terms............................... 383
Index................................................. 389

221 Operation
Driving instructions
Power assistance
BrakesTo help prevent brake disk corrosion after
driving on wet road surfaces (particularly
salted roads), it is advisable to brake the
vehicle with considerable force prior to
parking. The heat generated serves to dry
the brakes.
If your brake system is normally only sub-
jected to moderate loads, you should occa-
sionally test the effectiveness of the
brakes by applying above-normal braking
pressure at higher speeds. This will also
enhance the grip of the brake pads.If the parking brake is released and the
brake warning lamp in the instrument clus-
ter stays on and there is no audible warn-
ing (EBB), the brake fluid level in the
reservoir is too low.
Brake pad wear or a leak in the system may
be the reason for low brake fluid in the res-
ervoir.
Have the brake system inspected
immediately. Contact an authorized
Mercedes-Benz Light Truck Center.
All checks and service work on the brake
system should be carried out by qualified
technicians only. Contact an authorized
Mercedes-Benz Light Truck Center.
Install only brake pads and brake fluid
recommended by Mercedes-Benz.
Warning!G
With the engine not running, there is no
power assistance for the brake and steering
systems. In this case, it is important to keep
in mind that a considerably higher degree of
effort is necessary to brake and steer the ve-
hicle.
Warning!G
After driving in heavy rain for some time
without applying the brakes or through wa-
ter deep enough to wet brake components
or salty road conditions, the first braking ac-
tion may be somewhat reduced and in-
creased pedal pressure may be necessary to
obtain expected braking effect. Maintain a
safe distance from vehicles in front.
Resting your foot on the brake pedal will
cause excessive and premature wear of the
brake pads.
It can also result in the brakes overheating,
thereby significantly reducing their effec-
tiveness. It may not be possible to stop the
vehicle in sufficient time to avoid an acci-
dent.!
Be very careful not to endanger other
road users when you apply the brakes.
Refer to the description of the Brake
Assist System (BAS) (
page 82).

222 Operation
Driving instructions
After hard braking, it is advisable to drive
on for some time, rather than immediately
park, so the air stream will cool down the
brakes faster.
Driving off
Apply the brakes to test them briefly after
driving off. Perform this procedure only
when the road is clear of other traffic.
Warm up the engine smoothly. Do not
place full load on the engine until the oper-
ating temperature has been reached.
When starting off on a slippery surface, do
not allow a drive wheel to spin for an ex-
tended period with the ESP switched off.
Doing so may cause serious damage to the
drivetrain which is not covered by the
Mercedes-Benz Limited Warranty.
To ensure sufficient traction during
off-road driving, activate differential locks
as needed (
page 161).
Parking
Warning!G
If other than recommended brake pads are
installed, or other than recommended brake
fluid is used, the braking properties of the
vehicle can be degraded to an extent that
safe braking is substantially impaired. This
could result in an accident.
!
When driving down long and steep
grades, relieve the load on the brakes
by selecting gear range3,2, or1 on
the automatic transmission to use the
engine’s braking power (
page 154).
This helps prevent overheating of the
brakes and reduces brake pad wear.
Warning!G
Do not park this vehicle in areas where com-
bustible materials such as grass, hay or
leaves can come into contact with the hot
exhaust system, as these materials could be
ignited and cause a vehicle fire.
To reduce the risk of personal injury as a re-
sult of vehicle movement, before
turning off
the engine and leaving the vehicle always:

Keep right foot on brake pedal.

Pull the parking brake lever up as many
notches as possible.

Move the selector lever to positionP.

Slowly release brake pedal.

When parked on an incline, turn front
wheel towards the road curb.

240 Operation
At the gas station
Check regularly and before a long trip
G 500
1Coolant
2Brake fluid
!
The fuel filler cap is tethered to the fuel
filler neck. Do not drop the cap. It could
damage the vehicle paint finish.
When refueling the vehicle, make cer-
tain that no gasoline comes into con-
tact with plastic tail lamp to prevent
damaging the lens.
i
Use only premium unleaded gasoline
with a minimum Posted Octane Rating
of 91 (average of 96 RON / 86 MON).
Information on gasoline quality can
normally be found on the fuel pump.
More information on gasoline can be
found in the Factory Approved Service
Products pamphlet.
i
Leaving the engine running and the fuel
cap open can cause the ? malfunc-
tion indicator lamp (USA only) or the
± malfunction indicator lamp
(Canada only) to illuminate.
See also “Practical hints” section
(
page 294).


241 Operation
At the gas station
G55AMG
1Coolant
2Brake fluidCoolant
For normal replenishing, use water (pota-
ble water quality). For more information,
see “Coolant level” (
page 248) and see
“Fuels, coolants, lubricants, etc.”
(
page 376).
Brake fluidEngine oil level
For more information on engine oil, see
“Engine oil” (
page 243).
Tire inflation pressure
For more information, see “Checking tire
inflation pressure” (
page 261).
Vehicle lighting
Check function and cleanliness. For infor-
mation on replacing light bulbs, see “Re-
placing bulbs” (
page 335).
For more information, see “Exterior lamp
switch” (
page 110).
Windshield/rear window washer sys-
tem and headlamp cleaning system
For more information on refilling the reser-
voir, see “Windshield/rear window washer
system and headlamp cleaning system”
(
page 249).
i
Opening the hood, see (page 242).
!
If you find that the brake fluid in the
brake fluid reservoir has fallen to the
minimum mark or below, have the
brake system checked for brake pad
thickness and leaks immediately. Noti-
fy an authorized Mercedes-Benz Light
Truck Center immediately. Do not add
brake fluid as this will not solve the
problem. For more information, see
“Practical hints” (
page 292).

283 Operation
Vehicle care
Vehicle care
Cleaning and care of the vehicle
While in operation, even while parked, your
vehicle is subjected to varying external in-
fluences which, if gone unchecked, can at-
tack the paintwork as well as the
underbody and cause lasting damage.Such damage is caused not only by ex-
treme and varying climatic conditions, but
also by:

Air pollution

Road salt

Tar

Gravel and stone chipping
To avoid paint damage, you should imme-
diately remove:

Grease and oil

Fuel

Coolant

Brake fluid

Bird droppings

Insects

Tree resins, etc.
Frequent washing reduces and/or elimi-
nates the aggressiveness and potency of
the above adverse influences.More frequent washings are necessary to
deal with unfavorable conditions:

Near the ocean

In industrial areas (smoke, exhaust
emissions)

During winter operation
You should check your vehicle from time to
time for stone chipping or other damage.
Any damage should be repaired as soon as
possible to prevent corrosion.
In doing so, do not neglect the underbody
of the vehicle. A prerequisite for a thor-
ough check is a washing of the underbody
followed by a thorough inspection. Dam-
aged areas need to be re-undercoated.
Your vehicle has been treated at the facto-
ry with a wax-base rustproofing in the body
cavities which will last for the lifetime of
the vehicle. Post-production treatment is
neither necessary nor recommended by
Mercedes-Benz because of the possibility
of incompatibility between materials used
in the production process and others ap-
plied later.
Warning!G
Many cleaning products can be hazardous.
Some are poisonous, others are flammable.
Always follow the instructions on the partic-
ular container. Always open your vehicle’s
doors or windows when cleaning the inside.
Never use fluids or solvents that are not de-
signed for cleaning your vehicle.

292 Practical hints
What to do if …
ProblemPossible causeSuggested solution
;(USA only)
3 (Canada only)
The red brake warning lamp
comes on while driving and you
hear a warning sound.You are driving with the parking brake set.Release the parking brake
(
page 50).
Also note the messages in the multi-
function display (
page 298).
The red brake warning lamp
comes on while driving.There is insufficient brake fluid in the reser-
voir.Risk of accident! Carefully stop the
vehicle and notify an authorized
Mercedes-Benz Light Truck Center.
Do not add brake fluid! This will not
solve the problem.
Also note the messages in the multi-
function display (
page 298).
Warning!G
Driving with the brake warning lamp illumi-
nated can result in an accident. Have your
brake system checked immediately if the
brake warning lamp stays on.
Do not add brake fluid before checking the
brake system. Overfilling the brake fluid res-
ervoir can result in spilling brake fluid on hot
engine parts and the brake fluid catching
fire. You could be seriously burned.!
If you find that the brake fluid in the
brake fluid reservoir has fallen to the
minimum mark or below, have the
brake system checked for brake pad
thickness and leaks.

305 Practical hints
What to do if …
Display symbolDisplay messagePossible causePossible solution
#UNDERVOLTAGE
SWITCH CONSUMERS OFF!The battery has insufficient voltage.Have the battery checked at a ser-
vice station.
2BRAKE WEAR
VISIT WORKSHOP!The brake pads have reached their
wear limit.Have the brake pads replaced as
soon as possible.
3 BRAKE FLUID
VISIT WORKSHOP!There is insufficient brake fluid in the
reservoir.Risk of accident! Stop the vehicle
and notify an authorized
Mercedes-Benz Light Truck Center.
Do not add brake fluid! This will not
solve the problem.
Warning!G
Driving with the message BRAKE FLUID
VISIT WORKSHOP
displayed can result in an
accident. Have your brake system checked
immediately.
Do not add brake fluid before checking the
brake system. Overfilling the brake fluid res-
ervoir can result in spilling brake fluid on hot
engine parts and the brake fluid catching
fire. You can be seriously burned.
!
If you find that the brake fluid in the
brake fluid reservoir has fallen to the
minimum mark or below, have the
brake system checked for brake pad
thickness and leaks.
!
Brake pad thickness must be visually
checked by a qualified technician at the
intervals specified in the Maintenance
Booklet.

376 Technical data
Fuels, coolants, lubricants, etc.
Capacities
Vehicle components and their respective
lubricants must match.Therefore use only products tested and ap-
proved by Mercedes-Benz.Please refer to the Factory Approved
Service Products pamphlet, or inquire at
an Mercedes-Benz Light Truck Center.
ModelCapacityFuels, coolants, lubricants, etc.
Engine with oil filterG500
G55AMG8.5 US qt (8.0 l)
9.0 US qt (8.5 l)Approved engine oils
Automatic transmission9.0 US qt (8.5 l)MB Automatic Transmission Fluid
Transfer case2.96 US qt (2.8 l)MB part no. A 001 989 28 03 10
Differential lock mechanism0.47 - 0.63 US qt
(0.45 - 0.6 l)Brake fluid DOT 3+4, SAE J1703
Front axleG500
G55AMG1.5 US qt (1.4 l)
1.5 US qt (1.4 l)Hypoid gear oil SAE 85W-90
Hypoid gear oil Castrol SAF-XJ
Rear axleG500
G55AMG1.9 US qt (1.8 l)
1.9 US qt (1.8 l)Hypoid gear oil SAE 85W-90
Hypoid gear oil Castrol SAF-XJ
Power steeringapprox. 1.06 US qt (1.0 l)MB Power Steering Fluid, or
approved Dexron III ATF
Front wheel hubsapprox. 1.5 oz (43 g) eachHigh temperature roller bearing grease
Fuel tank
including a reserve ofG500
G55AMG25.4 US gal (96.0 l)
25.1 US gal (95.0 l)
3.4 US gal (13.0 l)Premium unleaded gasoline:
Minimum Posted Octane 91
(average of 96 RON / 86 MON)