belt MERCEDES-BENZ GL320CDI 2007 X164 Service Manual

407 Operation
Tires and wheels
General:
Depending on the design standards used,
the tire size molded into the sidewall may
have no letter or a letter preceding the tire
size designation.
No letter preceding the size designation
(as illustrated above): Passenger car tire
based on European design standards.
Letter “P” preceding the size designation:
Passenger car tire based on U.S. design
standards.
Letter “LT” preceding the size designation:
Light Truck tire based on U.S. design
standards.
Letter “T” preceding the size designation:
Temporary spare tires which are high
pressure compact spares designed for
temporary emergency use only.Tire width
The tire width1 (
page 406) indicates
the nominal tire width in mm.
Aspect ratio
The aspect ratio2 (
page 406) is the
dimensional relationship between tire
section height and section width and is
expressed in percentage. The aspect ratio
is arrived at by dividing section height by
section width.
Tire code
The tire code3 (
page 406) indicates
the tire construction type. The “R” stands
for radial tire type. Letter “D” means diag-
onal or bias ply construction; letter “B”
means belted-bias ply construction.
At the tire manufacturer’s option, any tire
with a speed capability above 149 mph
(240 km/h) can include a “ZR” in the size
designation (for example: 245/40 ZR 18).
For additional information, see “Tire speed
rating” (
page 408).Rim diameter
The rim diameter4 (
page 406) is the
diameter of the bead seat, not the
diameter of the rim edge. Rim diameter is
indicated in inches (in).
Tire load rating
The tire load rating5 (
page 406) is a
numerical code associated with the
maximum load a tire can support.
For example, a load rating of 91 corre-
sponds to a maximum load of 1 356 lbs
(615 kg) the tire is designed to support.
See also “Maximum tire load”
(
page 412) where the maximum load as-
sociated with the load index is indicated in
kilograms and lbs.

427 Operation
Vehicle care
Do not apply any of these products or wax
if your vehicle is parked in the sun or if the
hood is still hot.
Use the appropriate MB-Touch-Up
Stick for quick and provisional repairs
of minor paint damage (i.e. chips from
stones, vehicle doors, etc.).
Engine cleaning
Prior to cleaning the engine compartment
make sure to protect electrical compo-
nents and connectors from the intrusion of
water and cleaning agents.
Corrosion protection, such as
MB Anticorrosion Wax, should be applied
to the engine compartment after every en-
gine cleaning. Before applying, all control
linkage bushings and joints should be lu-
bricated. The poly-V-belt and all pulleys
should be protected from any wax.Vehicle washing
In the winter, thoroughly remove all traces
of road salt as soon as possible.
When washing the vehicle underbody, do
not forget to clean the inner sides of the
wheels.
Hand-wash
Do not use hot water or wash your vehicle
in direct sunlight.
Only use a mild car wash detergent,
such as Mercedes-Benz approved Car
Shampoo.
Thoroughly spray the vehicle with a dif-
fused jet of water.
Direct only a very weak spray towards
the ventilation intake.
Use plenty of water and rinse the
sponge and chamois frequently.
Rinse with clean water and thoroughly
dry with a chamois.
Do not allow cleaning agents to dry on
the finish.iVehicles with KEYLESS-GO*:
If a door handle is hit by a strong jet of water, and
a SmartKey with KEYLESS-GO* is in close
proximity, i.e. within approximately 3 ft (approxi-
mately 1 m), the vehicle could be inadvertently
locked or unlocked.
!Do not use scouring agents on these parts.
Never apply strong force and only use a soft,
non-sratching cloth when cleaning the vehicle.
Do not attempt to wipe the surface with a dry
cloth or sponge.
Otherwise you may scratch or damage the paint.

433 Operation
Vehicle care
Hard plastic trim items
Use Mercedes-Benz approved Interior
Care, a soft, lint-free cloth and apply
with light pressure.Steering wheel
Wipe with a damp cloth and dry thor-
oughly or clean with Mercedes-Benz
approved Leather Care.
Carpets
Use Mercedes-Benz approved Carpet
and Fabric Care for cleaning the car-
pets.
Headliner
Use a soft bristle brush or a
dry-shampoo cleaner in case of
excessive dirt.Seat belts
Only use clear, lukewarm water and
soap.
!Do not use oil, wax or scouring agents on
these parts.
Never apply strong force and only use a soft,
non-scratching cloth when cleaning the surface.
Do not attempt to wipe the surface with a dry
cloth or sponge.
Otherwise you may scratch or damage the
surface.
!Never apply strong force and only use a soft,
non-scratching cloth when cleaning the surface.
Do not attempt to wipe the surface with a dry
cloth or sponge.
Otherwise you may scratch or damage the
surface.
!The seat belts must not be treated with
chemical cleaning agents. Do not dry the seat
belts at temperatures above 176°F (80°C) or in
direct sunlight.
Warning!G
Do not bleach or dye seat belts as this may
severely weaken them. In a crash they may
not be able to provide adequate protection.

443 Practical hints
What to do if …
ProblemPossible cause/consequenceSuggested solution
on for a maximum of 6 seconds
after starting the engine.The seat belt telltale reminds you and your
passengers to fasten your seat belts before
driving off.Fasten your seat belts.
Regardless of whether the seat belts
are fastened or not, the seat belt tell-
tale always comes on and remains lit
for 6 seconds after starting the
engine.
maximum of 6 seconds after
starting the engine.You have forgotten to fasten your seat belt.Fasten your seat belts.
The warning chime stops sounding.

444 Practical hints
What to do if …
ProblemPossible cause/consequenceSuggested solution
on while the vehicle is standing
still and the engine is running or
during driving.You and/or your front passenger have
forgotten to fasten your seat belts.Fasten your seat belts.
The seat belt telltale goes out.
There are items placed on the front passen-
ger seat and therefore the system senses the
front passenger seat as being occupied.Remove the items from the front pas-
senger seat and put them in a safe
place.
The seat belt telltale goes out.
telltale flashes and you addition-
ally hear an intermittent warning
chime with increasing intensity.The vehicle’s speed once exceeded 15 mph
(25 km/h) and you and/or your front pas-
senger have forgotten to fasten your seat
belts.Fasten your seat belts.
The seat belt telltale goes out and the
warning chime stops sounding.
There are items placed on the front passen-
ger seat and therefore the system senses the
front passenger seat as being occupied.Remove the items from the front pas-
senger seat and put them in a safe
place.
The seat belt telltale goes out and the
warning chime stops sounding.
iAfter 60 seconds with an unfastened seat
belt the warning chime stops sounding and the
seat belt telltale illuminates continuously. The seat belt telltale will only go out if both, the
driver and front passenger’s seat belt are
fastened, or the vehicle is standing still and a
front door is opened.

469 Practical hints
What to do if …
Symbol messages
Display symbolDisplay messagesPossible cause/consequencePossible solution
#The battery is no longer charging.
Possible causes:

alternator malfunctioning

broken poly-V-belt
Do not forget that the brake system
requires electrical energy and may be
operating with restricted capability.
Considerably greater brake pedal
force is required and the stopping dis-
tance is increased.
Stop the vehicle in a safe location or as
soon as it is safe to do so.
Apply the parking brake (page 68).
 Check the poly-V-belt.
If it is broken:
Do not continue to drive. Otherwise the
engine will overheat due to an inoperative
water pump which may result in damage
to the engine. Notify an authorized
Mercedes-Benz Light Truck Center.
If it is intact:
Drive immediately to the nearest
authorized Mercedes-Benz Light Truck
Center. Adjust driving to be consistent
with reduced braking responsiveness.

473 Practical hints
What to do if …
Display symbolDisplay messagesPossible cause/consequencePossible solution
Ï Coolant level
Stop car, switch engine offThe coolant is too hot.
Among other possible causes
(the cooling fan could be
malfunctioning), the poly-V-belt
could be broken.Stop the vehicle in safe location or as
soon as it safe to do so.
Apply the parking brake (page 68).
Turn off the engine.
Check the poly-V-belt.
If it is broken:
Do not continue to drive. Otherwise, the
engine will overheat due to an inoperative
water pump which may result in damage
to the engine. Contact an authorized
Mercedes-Benz Light Truck Center.
If it is intact:
Do not continue to drive the vehicle with
this message displayed. Doing so could
result in serious engine damage that is
not covered by the Mercedes-Benz Limit-
ed Warranty.
(Continued on next page)

547 Technical data
Parts service
Warranty coverage
Identification labels
Layout of poly-V-belt drive
Engine
Rims and tires
Electrical system
Main Dimensions
Weights
Fuels, coolants, lubricants

552 Technical data
Layout of poly-V-belt drive
GL 320 CDI
1Coolant pump
2Idler pulley
3Automatic belt tensioner
4Power steering pump
5Air conditioning compressor
6Crankshaft
7Idler pulley
8Generator (alternator)GL 450
1Idler pulley
2Idler pulley
3Automatic belt tensioner
4Power steering pump
5Air conditioning compressor
6Crankshaft
7Coolant pump
8Generator (alternator)

553 Technical data
Engine
Engine
ModelGL 320 CDI (164.8221)
1The quoted data apply only to the standard vehicle. See an authorized Mercedes-Benz Light Truck Center for the corresponding data of all special bodies and special
equipment.
GL 450 (164.8711)
Engine642273
Mode of operationDiesel 4-stroke engine4-stroke engine, gasoline injection
No. of cylinders68
Bore3.27 in (83.00 mm)3.66 in (92.90 mm)
Stroke3.62 in (92.00 mm)3.38 in (86.00 mm)
Total piston displacement182cuin (2987cm3)285 cu in (4663 cm3)
Compression ratio17.7:110.7:1
Output acc. to SAE J 1349215 hp/4000 rpm
(160 kW/4000 rpm)335 hp/6000 rpm2
(250 kW/6000 rpm)
2Premium fuel required. Performance may vary with fuel octane rating.
Maximum torque acc. to SAE J 1349400 lb-ft/1600 - 2400 rpm
(543 Nm/1600 - 2400 rpm)339 lb-ft/2700 - 5000 rpm
(460 Nm/2700 - 5000 rpm)
Maximum engine speed4500 rpm6500 rpm
Firing order1-4-2-5-3-61-5-4-2-6-3-7-8
Poly-V-belt2035 mm2404 mm