technical data MERCEDES-BENZ GL320CDI 2007 X164 Owner's Manual

Contents
Replacing wiper blades ...................... 520
Front wiper blades ....................... 520
Rear wiper blade .......................... 521
Flat tire .............................................. 523
Preparing the vehicle.................... 523
Mounting the spare wheel ............ 524
Bleeding the fuel system
(diesel engine only) ............................ 529
Battery ............................................... 530
Disconnecting, removing,
reinstalling and
reconnecting the battery .............. 532
Charging the battery .................... 537
Jump starting ..................................... 538
Towing the vehicle ............................. 540
Installing towing eye bolt.............. 542
Stranded vehicle .......................... 543
Fuses ................................................. 544
Fuse box in engine compartment . 545
Fuse box in cargo compartment ... 545
Fuse box in
passenger compartment .............. 546
Emergency engine shut-down ...... 546
Technical data................................. 547
Parts service ...................................... 548
Warranty coverage............................. 549
Loss of Service and Warranty
Information Booklet ..................... 549
Identification labels ........................... 550
Layout of poly-V-belt drive ................. 552
GL 320 CDI .................................. 552
GL 450 ......................................... 552
Engine................................................ 553
Rims and tires.................................... 554
Same size tires ............................. 555
Minispare wheel ........................... 556
Electrical system ............................... 557
Main Dimensions ............................... 558
Weights.............................................. 559Fuels, coolants, lubricants ................. 560
Capacities .................................... 560
Engine oils ................................... 562
Engine oil additives ...................... 562
Air conditioning refrigerant .......... 562
Brake fluid.................................... 562
Premium unleaded gasoline
(gasoline engine) .......................... 563
Fuel requirements ........................ 563
Gasoline additives
(gasoline engine) .......................... 564
Coolants ...................................... 565
Windshield washer system and
headlamp cleaning system*......... 567
Index................................................. 569

15 Introduction
Where to find it
Where to find it
This Operator’s Manual is designed to pro-
vide comprehensive support information
for you, the vehicle operator. Each section
has its own reference color.
At a glance
Here you will find an overview of all the
controls that can be operated from the
driver’s seat.
Getting started
Here you will find all the information you
need for your first drive. You should read
this section first if this is your first
Mercedes-Benz vehicle or if you are rent-
ing or borrowing this vehicle.
Safety and Security
Here you will find descriptions of the safety
and security features of your vehicle.
Controls in detail
Here you will find detailed information
about the equipment installed on your ve-
hicle. This section expands on the “Getting
started” section and also describes techni-
cal innovations. If you are already familiar
with the basic functions of your vehicle,
this section will be of particular interest to
you.
Operation
Here you will find all the information you
need for the proper operation of your vehi-
cle.
Practical hints
This section provides fast assistance for
dealing with problems you may encounter.
Technical data
All important technical data for your vehi-
cle can be found in this section.
Indexes
The table of contents and the index are de-
signed to help you find information quickly
and easily.
The following publications are part of your
vehicle documentation:

this Operator’s Manual

the Maintenance Booklet
Separate operating instructions will be
provided as required depending on the
equipment options installed in your vehi-
cle.

17 Introduction
Operating safety
Operating safety
Proper use of the vehicle
Proper use of the vehicle requires that you
are familiar with the following information
and rules:

the safety precautions in this manual

the “Technical data” section in this
manual

traffic rules and regulations

motor vehicle laws and safety stan-
dards
Warning!G
Work improperly carried out on electronic
components and associated software could
cause them to cease functioning. Because
the vehicle’s electronic components are in-
terconnected, any modifications made may
produce an undesired effect on other sys-
tems. Electronic malfunctions could
seriously impair the operating safety of your
vehicle.
See an authorized Mercedes-Benz Light
Truck Center for repairs or modifications to
electronic components.
Other improper work or modifications on the
vehicle could also have a negative impact on
the operating safety of the vehicle.
Some safety systems only function while the
engine is running. You should therefore nev-
er turn off the engine while driving.
Warning!G
Heavy blows against the vehicle underbody
or tires/wheels, for example when running
over an obstacle, road debris or a pothole,
may cause serious damage and impair the
o per at i ng s a fet y of yo ur veh ic l e. I f y ou f ee l a
sudden significant vibration or ride distur-
bance, or you suspect that damage to your
vehicle has occurred, you should turn on
your hazard warning flashers, carefully slow
down, and drive with caution to an area
which is a safe distance from the road.
Inspect the vehicle underbody and
tires/wheels for possible damage. If the ve-
hicle appears unsafe, have it towed to the
nearest authorized Mercedes-Benz Light
Truck Center or other qualified maintenance
or repair facility for further inspection or re-
pairs.
Warning!G
Various warning labels are attached to your
vehicle. These warning labels are intended
to make you and others aware of various
risks. You should not remove any of these
warning labels unless explicitly instructed to
do so by information on the label itself. Re-
moval of any of these labels may cause you
and others to be unaware of certain risks
which may result in an accident and/or per-
sonal injury.

381 Operation
Engine compartment
Engine oil
The amount of oil your engine needs will
depend on a number of factors, including
driving style. Increased oil consumption
can occur when

the vehicle is new

the vehicle is driven frequently at
higher engine speeds
Engine oil consumption checks should only
be made after the vehicle break-in period.Checking engine oil level with the oil
dipstick
When checking the oil level

the vehicle must be parked on level
ground

the vehicle must have been stationary
for at least 5 minutes with the engine
turned off
Example GL 450 (GL 320 CDI similar)
1Oil dipstick
2Upper mark
3Lower mark
Open the hood (page 379).
Pull out oil dipstick1.
Wipe oil dipstick1 clean.
Fully insert oil dipstick1 into the
dipstick guide tube.
Pull out oil dipstick1 again after
approximately 3 seconds to obtain
accurate reading.
The oil level is correct when it is be-
tween lower mark3 (min.) and upper
mark2 (max.) of the oil dipstick.
If necessary, add engine oil
(
page 382).
For more information on engine oil, see
“Technical data” section (
page 560) and
(
page 562).
iDo not use any special lubricant additives,
as these may damage the drive assemblies.
Using special additives not approved by
Mercedes-Benz may cause damage not covered
by the Mercedes-Benz Limited Warranty.
More information on this subject is available at
any Mercedes-Benz Light Truck Center.
iThe filling quantity between the upper and
lower marks on the oil dipstick is approximately
2.1 US qt. (2.0 l).

382 Operation
Engine compartment
Adding engine oil
Example GL 450 (GL 320 CDI similar)
1Filler cap
Unscrew filler cap1 from filler neck.
Add engine oil as required. Never over-
fill with oil.
Be careful not to spill any oil when adding.
Avoid environmental damage caused by oil
entering the ground or water.
Screw filler cap1 back on filler neck.
For more information on engine oil, see
“Technical data” section (
page 560) and
(
page 562).
Transmission fluid level
The transmission fluid level does not need
to be checked. If you notice transmission
fluid loss or gear shifting malfunctions,
have an authorized Mercedes-Benz Light
Truck Center check the automatic trans-
mission.
Coolant level
The engine coolant is a mixture of water
and anticorrosion/antifreeze. To check the
coolant level, the vehicle must be parked
on level ground.
!Only use approved engine oils and oil filters
required for vehicles with Maintenance System.
For a listing of approved engine oils and oil
filters, refer to the Factory Approved Service
Products pamphlet (USA only) in your vehicle
literature portfolio, or contact an authorized
Mercedes-Benz Light Truck Center.
Using engine oils and oil filters of specification
other than those expressly required for the
Maintenance System, or changing of oil and oil
filter at change intervals longer than those called
for by the Maintenance System will result in
engine or emission control system damage not
covered by the Mercedes-Benz Limited
Warranty.
!Excess oil must be siphoned or drained off.
It could cause damage to the engine and/or
catalytic converter (gasoline engine) or the oxi-
dation catalyst (diesel engine) not covered by
the Mercedes-Benz Limited Warranty.

393 Operation
Tires and wheels
Certification label
Even after careful determination of the
combined weight of all occupants, cargo
and the trailer tongue load (if applicable)
(
page 393) as to not exceed the permis-
sible load limit, you must make sure that
your vehicle never exceeds the Gross
Vehicle Weight Rating (GVWR) and the
Gross Axle Weight Rating (GAWR) for ei-
ther the front or rear axle. You can obtain
the GVWR and GAWR from the certification
label. The certification label can be found
on the driver’s door B-pillar, see “Technical
data” (
page 547).Gross Vehicle Weight Rating (GVWR): The
total weight of the vehicle, all occupants,
all cargo, and the trailer tongue load
(
page 393) must never exceed the
GVWR.
Gross Axle Weight Rating (GAWR): The to-
tal allowable weight that can be carried by
a single axle (front or rear).
To assure that your vehicle does not ex-
ceed the maximum permissible weight
limits (GVWR and GAWR for front and rear
axle), have the loaded vehicle (including
driver, passengers and all cargo and, if
applicable, trailer fully loaded) weighed on
a suitable commercial scale.Trailer tongue load
The tongue load of any trailer is an impor-
tant weight to measure because it affects
the load you can carry in your vehicle. If a
trailer is towed, the tongue load must be
added to the weight of all occupants riding
and any cargo you are carrying in the
vehicle. The tongue load typically is
between 8% and 15% of the trailer weight
and everything loaded in it.
For more information on trailer tongue
load, see “Loading a trailer” (
page 367).

547 Technical data
Parts service
Warranty coverage
Identification labels
Layout of poly-V-belt drive
Engine
Rims and tires
Electrical system
Main Dimensions
Weights
Fuels, coolants, lubricants

548 Technical data
The “Technical data” section provides the
necessary technical data for your vehicle.
Parts service
All authorized Mercedes-Benz Light Truck
Centers maintain a stock of Genuine
Mercedes-Benz Parts required for mainte-
nance and repair work. In addition, strate-
gically located parts distribution centers
provide quick and reliable parts service.
More than 300 000 different parts for
Mercedes-Benz models are available.
Genuine Mercedes-Benz Parts are subject-
ed to stringent quality inspections. Each
part has been specifically developed, man-
ufactured or selected for and adapted to
Mercedes-Benz vehicles.
Therefore, Genuine Mercedes-Benz parts
should be installed.!The use of non-genuine Mercedes-Benz
parts and accessories not authorized by
Mercedes-Benz could damage the vehicle, which
is not covered by the Mercedes-Benz Limited
Warranty, or could compromise the vehicle’s
durability or safety.

549 Technical data
Warranty coverage
Warranty coverage
Your vehicle is covered under the terms of
the warranties printed in the Service and
Warranty Information booklet. Your
authorized Mercedes-Benz Light Truck
Center will exchange or repair any defec-
tive parts originally installed on the vehicle
in accordance with the terms of the follow-
ing warranties:

New Vehicle Limited Warranty

Emission System Warranty

Emission Performance Warranty

California, Maine, Massachusetts, and
Vermont Emission Control Systems
WarrantyReplacement parts and accessories are
covered by the Mercedes-Benz Parts and
Accessories warranties, copies of which
are available at any authorized
Mercedes-Benz Light Truck Center.Loss of Service and Warranty
Information Booklet
Should you lose your Service and Warranty
Information booklet, have an authorized
Mercedes-Benz Light Truck Center arrange
for a replacement. It will be mailed to you.

550 Technical data
Identification labels
1Certification label (on driver’s B-pillar)
The V
ehicle Identification Number (VIN)
can be found in the following locations:

on the certification label

embossed underneath the
passenger-side second-row rear seat
(
page 551)

on the lower edge of the windshield
(
page 551)
Example certification label (U.S. vehicles)
2Paintwork code
3VIN
Example certification label
(Canada vehicles)
2Paintwork code
3VIN
iData shown on certification label are for
illustration purpose only. These data are specific
to each vehicle and may vary from data shown in
the illustration. Refer to certification label on
vehicle for actual data specific to your vehicle.