sensor MERCEDES-BENZ ML320 1997 Complete Repair Manual
[x] Cancel search | Manufacturer: MERCEDES-BENZ, Model Year: 1997, Model line: ML320, Model: MERCEDES-BENZ ML320 1997Pages: 4133, PDF Size: 88.89 MB
Page 1962 of 4133
Fig. 412: Identifying Hand pump (210 589 00 71 00)
Commercially available tools
Parts ordering notes
13Clean, prime and paint
hole
Install
14Mount clip (9) into hole
15Installing larger washer
fluid reservoir Have someone assist
you in lifting the cooling
module. Make sure that
the container is
positioned correctly in
the grommets and that the
clip is properly seated.
Fasten inner side of
container using screws
(2). Tighten hoses and
connectors again. Level
sensor is not required .
16Mount cooling module
(10) in grommets again
17Fasten AC system hose
(3) onto clip (4) again
18Install radiator
crossmember again AR62.30-P-2300GH
19Fill washer fluid reservoir
NumberDesignation
WH58.30-Z-1003-34AStep drill bit dia. 16-30.5 mm
Part no.DesignationQuantity
000 986 06 50Priming pin1
163 860 11 60Washer fluid reservoir, 2 pumps
with level sensor1
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:14 PMPage 467 © 2006 Mitchell Repair Information Company, LLC.
Page 1980 of 4133
AR88.20-P-2000GH
Remove/install front bumper
14.3.97
MODEL
163.113 /154 #A up to 289564,
163.113 #X up to 754619,
163.154 #X up to 716524,
163.136 /172 except CODE (U49) Styling package
P88.20-0375-09
1
Nut
2
Nuts
1a
Screw
Remove/Install
1.1
Remove brush guard together with underride
guard
If installed.
AR88.30-P-2000-01GH
*BA88.30-P-1002-01A
*BA88.30-P-1003-01A
*BA88.30-P-1011-01A
*BA88.30-P-1015-01A
*BA88.30-P-1016-01A
2
Unscrew nut (1)
Left and right at inside.
*BA88.20-P-1001-01B
3
Unscrew bolt (1a)
Left and right at inside.
*BA88.20-P-1002-01B
4
Remove front bumper grille.
Carefully remove front bumper grille so
that bumper grille and bumper grille mount
cannot be damaged.
Loosen retainers and pull to outside
Pulling hook
*140589023300
5.1
Remove outside temperature sensor from
front bumper.
If installed.
6
Unscrew nuts (2)
*BA88.20-P-1003-01B
7
Remove bumper toward front.
Do not damage paint.
8
Install in the reverse order
Detachable body components, underride guard
Number
Designation
Model 163
up to
31.8.01
BA88.30-P-1002-01A
Nut, spacer tube on brush guard
Nm
86
Copyright DaimlerChrysler AG 17.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 1988 of 4133
AR54.65-P-0001GH
Remove/install Parktronic system (PTS) sensors in front bumper
19.4.01
MODEL
163.113 /128 /154 /157 /174 /175 with CODE (220a) Parktronic System (PTS)
P54.65-2411-06
1
Plug connection
2
Parktronic system sensor
3
Retaining clamps
Remove/install
1
Remove front bumper
with styling package, code U49.
AR88.20-P-2000GI
As of 01.09.01.
AR88.20-P-2000GJ
2
Put down bumper safely in a suitable place
Do not damage paintwork.
3
Disconnect connector (1) from Parktronic
system sensor(2)
4
Remove Parktronic system sensor (2) from
the bumper
Bo not brake off the retaining clamps (3).
Release tool
*168589023100
5
Install in the reverse order
Release tool
168 589 02 31 00
Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 1989 of 4133
AR88.20-P-2000GI
Remove/install front bumper
5.4.99
MODEL
163.113 /128 /136 /154 /157 /172 /175 with CODE (U49) Styling package
MODEL
163.174
P88.20-2093-09
Remove, Install
1
Unscrew nuts (1)
On left and right inside of bumper.
*BA88.20-P-1001-01B
2
Remove bumper grill
Do not damage bumper, bumper grate
and grate mounts
Loosen retainers and pull to outside
Pulling hook
*140589023300
3
Remove outside temperature sensor from
bumper
4
Unscrew screw (2)
*BA88.20-P-1003-01B
5
Remove bumper toward front
Do not damage paint.
6
Disconnect electrical connector from fog
lamp/Parktronic
7
Disconnect splash water hose
Plug splash water hose.
Installation:
Fill water reservoir.
8
Install in the reverse order
Bumper
Number
Designation
Model
Series 163
BA88.20-P-1001-01B
Nut, front bumper on outer mount
Nm
8
BA88.20-P-1003-01B
Nut, front bumper on frame
Nm
8
Copyright DaimlerChrysler AG 17.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 1991 of 4133
AR54.65-P-0002GH
Remove/install Parktronic system (PTS) sensors in rear bumper
19.4.01
MODEL
163.113 /128 /154 /157 /174 /175 with CODE (220a) Parktronic System (PTS)
P54.65-2412-06
1
Plug connection
2
Parktronic system sensor
3
Retaining clamps
Remove/install
1
Remove rear bumper
with styling package, code U49.
AR88.20-P-2200GJ
As of 01.09.01.
AR88.20-P-2200GK
2
Put down bumper safely in a suitable place
Do not damage paintwork.
3
Disconnect connector (1) from Parktronic
system sensor(2)
4
Remove Parktronic system sensor (2) from
the bumper
Bo not brake off the retaining clamps (3).
Release tool
*168589023100
5
Install in the reverse order
Release tool
168 589 02 31 00
Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 1994 of 4133
AR88.20-P-2000GH
Remove/install front bumper
14.3.97
MODEL
163.113 /154 #A up to 289564,
163.113 #X up to 754619,
163.154 #X up to 716524,
163.136 /172 except CODE (U49) Styling package
P88.20-0375-09
1
Nut
2
Nuts
1a
Screw
Remove/Install
1.1
Remove brush guard together with underride
guard
If installed.
AR88.30-P-2000-01GH
*BA88.30-P-1002-01A
*BA88.30-P-1003-01A
*BA88.30-P-1011-01A
*BA88.30-P-1015-01A
*BA88.30-P-1016-01A
2
Unscrew nut (1)
Left and right at inside.
*BA88.20-P-1001-01B
3
Unscrew bolt (1a)
Left and right at inside.
*BA88.20-P-1002-01B
4
Remove front bumper grille.
Carefully remove front bumper grille so
that bumper grille and bumper grille mount
cannot be damaged.
Loosen retainers and pull to outside
Pulling hook
*140589023300
5.1
Remove outside temperature sensor from
front bumper.
If installed.
6
Unscrew nuts (2)
*BA88.20-P-1003-01B
7
Remove bumper toward front.
Do not damage paint.
8
Install in the reverse order
Detachable body components, underride guard
Number
Designation
Model 163
up to
31.8.01
BA88.30-P-1002-01A
Nut, spacer tube on brush guard
Nm
86
Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 1996 of 4133
AR88.20-P-2000GJ
Remove/install front bumper
26.2.01
MODEL
163.113 /154 #A as of 289565,
163.113 #X as of 754620,
163.128 /154 /157 /175 except CODE (U49) Styling package
P88.20-2203-09
Remove/install
1.1
Remove brush guard together with underride
guard
If installed.
AR88.30-P-2000-01GI
*BA88.30-P-1003-01A
*BA88.30-P-1015-01A
*BA88.30-P-1016-01A
2
Remove fog lamps
AR82.10-P-5103GI
3
Remove front bumper grille.
Carefully remove bumper grille so that
bumper grille and mounts cannot be damaged.
Remove with correspondingly formed hook.
Pulling hook
*140589023300
4
Remove outdoor temperature sensor from
bumper.
5
Unscrew screws (1)
At front side of bumper.
*BA88.20-P-1009-01B
6
Unscrew bolt (2)
At inner bumper corners.
*BA88.20-P-1002-01B
7
Unscrew nuts (3).
At inner sides of bumper.
*BA88.20-P-1001-01B
8
Loosen side mount on bumper from body.
Loosen only one side. Move mount
toward inside.
9
Remove bumper toward front.
Do not damage paint. Do not damage
Parktronic connection cable if present.
Installation:
Observe correct installation
position of fog lamps.
10.1
Disconnect connector from Parktronic system
Only with Parktronic system (PTS), code
220a.
11
Install in the reverse order
Detachable body components, underride guard
Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 2030 of 4133
AR09.41-P-6817MM
Removing and installing charge air cooler
10.11.99
ENGINE
612.963 in MODEL 163.113
P09.41-2024-09
1
Headlamp units
2
Cover strips
3
Front end crossmember
4
Socket at temperature sensor
9
Bolts
11
Socket
110/2
Charge air cooler
B17
Intake air temperature sensor
5
Right hose clamp
6
Left hose clamp
7
Charge air hose to charge air cooler
8
Charge air hose from charge air cooler
Operation no. of operation texts or standard texts and flat rates
Sector
Op. no.
Operation text
P
096810
REMOVING AND INSTALLING CHARGE AIR COOLER
P
096820
REPLACING CHARGE AIR COOLER
P
096827
REPLACING CHARGE AIR COOLER (COOLER REMOVED)
Removing, installing
Danger!
Risk of injury
from fingers becoming
jammed or bruised
when removing and
installing and aligning hood, trunk lid, doors,
lids and sliding roof
When moving components ensure that no
body parts or limbs are in the area of motion.
AS00.00-Z-0011-01A
1
Open engine hood and position upright
Have an assistant secure hood
AR88.40-P-1000GI
2
Remove headlamp units (1)
AR82.10-P-4730GH
3
Remove front end crossmember (3)
Place over engine with release cable
attached.
AR62.30-P-2300GH
4
Unplug socket (4) at intake air temperature
sensor (B17)
Do not release or lock temperature sensor
(B17) in place with socket plugged in
otherwise the locking arms will be over-
tensioned. Refer to:
#
Removing and installing intake air
temperature sensor.
AR07.52-P-1465A
5
Detach hose clamps (5, 6) of the charge air
hoses (7, 8) at the charge air cooler (110/2)
6
Unscrew bolts (9) at charge air cooler
7
Remove charge air cooler (110/2)
Detach from charge air hoses.
Traces of oil, slight quantities of oil in the
charge air hose come from the crankcase
ventilation and are permissible.
8
Install in the reverse order
Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 2032 of 4133
AR09.41-P-6817MM
Removing and installing charge air cooler
10.11.99
ENGINE
612.963 in MODEL 163.113
P09.41-2024-09
1
Headlamp units
2
Cover strips
3
Front end crossmember
4
Socket at temperature sensor
9
Bolts
11
Socket
110/2
Charge air cooler
B17
Intake air temperature sensor
5
Right hose clamp
6
Left hose clamp
7
Charge air hose to charge air cooler
8
Charge air hose from charge air cooler
Operation no. of operation texts or standard texts and flat rates
Sector
Op. no.
Operation text
P
096810
REMOVING AND INSTALLING CHARGE AIR COOLER
P
096820
REPLACING CHARGE AIR COOLER
P
096827
REPLACING CHARGE AIR COOLER (COOLER REMOVED)
Removing, installing
Danger!
Risk of injury
from fingers becoming
jammed or bruised
when removing and
installing and aligning hood, trunk lid, doors,
lids and sliding roof
When moving components ensure that no
body parts or limbs are in the area of motion.
AS00.00-Z-0011-01A
1
Open engine hood and position upright
Have an assistant secure hood
AR88.40-P-1000GI
2
Remove headlamp units (1)
AR82.10-P-4730GH
3
Remove front end crossmember (3)
Place over engine with release cable
attached.
AR62.30-P-2300GH
4
Unplug socket (4) at intake air temperature
sensor (B17)
Do not release or lock temperature sensor
(B17) in place with socket plugged in
otherwise the locking arms will be over-
tensioned. Refer to:
#
Removing and installing intake air
temperature sensor.
AR07.52-P-1465A
5
Detach hose clamps (5, 6) of the charge air
hoses (7, 8) at the charge air cooler (110/2)
6
Unscrew bolts (9) at charge air cooler
7
Remove charge air cooler (110/2)
Detach from charge air hoses.
Traces of oil, slight quantities of oil in the
charge air hose come from the crankcase
ventilation and are permissible.
8
Install in the reverse order
Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 2042 of 4133
3. Normalize side power windows. See NORMALIZING POWER WINDOWS .
4. Start engine and run at idle. Turn steering wheel from one lock position to the other to activate steering
angle sensor. Center steering wheel. Message "EI. STAB. PROGRAM GO TO GARAGE" should erase
from multifunction display panel.
5. If equipped, normalize tilting/sliding roof. See NORMALIZING TILTING/SLIDING ROOF
.
6. If equipped, normalize memory power seats, steering column and outside mirror if components are
installed. See NORMALIZING MEMORY POWER SEATS, STEERING COLUMN & OUTSIDE
MIRROR .
Normalizing Power Windows
1. Completely close each window with manual switch. Hold switch in closed position for .3 second.
2. Repeat procedure for each power window.
Normalizing Memory Power Seats, Steering Column & Outside Mirror
1. Using manual switch, move seat to each end position and hold for .3 second. Repeat procedure for each
switch except rear stop of backrest.
2. Repeat procedure for end positions of steering wheel and outside mirrors.
Normalizing Tilting/Sliding Roof
Open roof with SR switch until mechanical stop is reached. Continue to press switch for .5 seconds.
Setting Time
1. Use bottom left button on steering wheel to scroll through menus on instrument cluster to "Settings"
menu.
2. Move selection marker with + or - button to "Time" submenu.
3. Press up or down arrows to "Clock, hours" setting. Confirm selection marker is on the hour setting.
4. Press + or - to set hour. Press reset knob in instrument cluster to confirm.
5. Move selection marker with + or - button to "Time" submenu.
6. Press up or down arrows to "Clock, minutes" setting. Confirm selection marker is on the minutes setting.
7. Press + or - to set minute. Press reset knob in instrument cluster to confirm.
TESTING
If generator malfunctions, check for Diagnostic Trouble Codes (DTCs) in Motor Electronics Sequential Fuel
Injection (ME-SFI) system. See appropriate SELF-DIAGNOSTICS article in ENGINE PERFORMANCE. If
cause of generator malfunction is not engine performance related, replace generator.
RETRIEVING & ERASING DIAGNOSTIC TROUBLE CODES
NOTE: Before replacing any component that scan tool suggests are faulty, ensure that
all wiring connections and harness connectors are okay. Ensure that power and
2001 Mercedes-Benz ML320
2001-04 STARTING & CHARGING SYSTEMS Generators & Regulators - 163 Chassis
me
Saturday, October 02, 2010 3:20:32 PMPage 8 © 2006 Mitchell Repair Information Company, LLC.