fuel reserve MERCEDES-BENZ ML320 1997 Complete Owner's Manual
[x] Cancel search | Manufacturer: MERCEDES-BENZ, Model Year: 1997, Model line: ML320, Model: MERCEDES-BENZ ML320 1997Pages: 4133, PDF Size: 88.89 MB
Page 1105 of 4133
301 Technical data
Fuels, coolants, lubricants etc.
Model
Capacity
Fuels, coolants, lubricants etc.
Cooling system
approx. 12.7 US qt (12.0 l)
MB Anticorrosion / Antifreeze
Fuel tank
ML 350, ML 500
22.0 US gal (83.0 l)
Premium unleaded gasoline:
Posted Octane 91 (Avg. of 96 RON / 86 MON
including a reserve of
approx. 3.2 US gal (12.0 l)
Air conditioning system
R-134a refrigerant and special PAG lubricant
oil (never R-12)
Windshield washer and
headlamp cleaning
system*
8.0 US qt (7.6 l)
MB Windshield Washer Concentrate
1
1Use MB Windshield Washer Concentrate “S” and water for temperatures above freezing or MB Windshield Washer Concentrate “S” and commercially available pre-
mixed windshield washer solvent / antifreeze for temperatures below freezing. Follow suggested mixing ratios (page 307).
Page 1129 of 4133
325 Index
F
Fastening the seat belts 42
Fine adjustment
Cruise control 152
First aid kit 257
Flat tire 274
Lowering the vehicle 276
Mounting the spare wheel 274
Preparing the vehicle 274
Spare wheel 259
Flexible Service System (FSS) 232, 312
Fluid level
Automatic transmission 222
Fog lamp, rear 267
Fog lamps 111
Replacing bulbs 266
Fog lamps, front
Replacing bulbs 267
Switching on 111
Folding
Exterior mirrors 128
Folding electrically
Exterior rear view mirrors
1284-ETS 25, 79
Indicator lamp 252
LOW RANGE mode 80
Malfunction indicator lamp 252
Warning lamp 251
Front airbags 63
Front fog lamps
Indicator lamp 253
Front lamps
Replacing bulbs 266, 268
Front towing eyes 285
FSS (Flexible Service System) 232, 312
Fuel 215
Additives 303
Fuel reserve warning lamp 252
Gasoline additives 303
Premium unleaded gasoline 215,
303
Requirements 303
Reserve warning 25
Fuel additives 303
Fuel filler flap 214
Locking 214
Opening 263
Unlocking 214
Fuel requirements 303Fuel tank
Filler flap 214
Fuels, coolants, lubricants etc. 300
Functions
Trip computer* 186
Fuse box 287, 288
Fuse chart 287
Fuses 287
F us e box i n engi ne com p art me nt 2 87
Fuse box in passenger footwell 288
Fuse chart 287
Fuse extractor 287
Spare fuses 287
G
Garage door opener 29, 180
Erasing in remote control 185
Gasoline see Fuel 215
Gasoline additives 303
Gauge for
Coolant temperature 25
Fuel 25
Outside temperature 25
Page 1132 of 4133
328 IndexK
Key
Global locking 89
Global unlocking 89
Loss of 90
Positions in steering lock 33
Remote control with folding key 88
Unlocking liftgate 89
Unlocking the driver’s door, fuel filler
flap 89
Key positions in steering lock 33
Key, Mechanical 261
Key, Remote control
Unlocking with 32
Kickdown 123, 313
L
Labels, identification 292
Lamp bulbs, exterior 266
Lamps, exterior
Front 266
Rear 267Lamps, indicator and warning
4-ETS 251, 252
ABS 242
Adjustable steering column 253
AIRBAG OFF 63, 243
BAS 78, 245, 246, 247
Battery indicator lamp 254
Brake pad wear 254
Brakes 244
CHECK ENGINE 248
Coolant 249
EBP 245
Engine diagnostics 248
ESP 245, 246, 247, 251
Front fog lamps 253
Fuel reserve 252
Low engine oil level 253
LOW RANGE 252
Low washer system fluid level 253
Seat belts 253
Service indicator 232
SRS 255
Turn signals 25LATCH child seat anchors 72
LATCH child seat mounts 72
Layout of poly-V-belt drive 293
Leather upholstery
Cleaning 239
Lever
For cruise control 150
License plate lamps
Replacing bulbs 267, 271
Liftgate
Closing 92
Opening 89, 91
Opening from inside 91
Opening from outside 91
Light alloy wheels
Cleaning 238
Lighter
Rear center console 169
Lighter see cigarette lighter 168
Page 2134 of 4133
1.1
Unscrew bolts at rear of 2/3 seat bench and
raise rear of seat bench
Up to VIN A145272, X708318.
1.2
Remove covers at seat frame of 60% bench
seat
As of VIN A145273, X708319.
AR91.12-P-1100GH
Only remove the covers which are
identified in the document with A, D and E.
2.1
Fold 60% bench seat forward into footwell
As of VIN A145273, X708319. See
operator's manual.
3.1
Pull floor covering below rear seat mounting
bracket (1) of 60% seat forward
Carefully pull floor covering forward under
the seat console to prevent it from tearing.
As of VIN A145273, X708319.
4.1
Pull the floor covering forward under the front
corner of the left C-pillar cover (2)
Carefully pull the floor covering forward
under the cover to prevent it from tearing.
As of VIN A145273, X708319.
5
Cut into floor covering directly behind seat
retaining cable (3)
Ensure that the wiring harness (4) is not
damaged when cutting the floor covering.
As of VIN A145273, X708319. Broken
line marks the cut.
6
Fold floor mat back
Do not crease floor mat!
Fold floor mat back far enough to provide
access to cap (84) between body and fuel
pump.
7
Remove end cover (84) of body
Installation:
Replace cap and insert with
new sealing compound.
Cap (84) is sealed in with body sealer.
Heat with hot air blower to make it easier to
remove.
8
Seal fuel return line (90/11)
Pliers
*163589003700
9
Connect extraction hose (90/14) with adapter
hose to connection for fuel return line (90/11)
Extraction hose
*168589009000
Adapter hose
*163589009100
10
Connect ground cable (90/10) of extraction
pump ground terminal vehicle battery
Pumping out
11
Pump fuel out into safety container using
extraction pump
*BF47.10-P-1001-01A
*WH58.30-Z-1001-16A
12
Install in the reverse order
Fuel tank
Number
Designation
Models
163.113/
136/154/
172 up to
31.08.01
Models
163.113/
136/154/
172 as of
01.09.01
Models
163.157/
175
Model
163.128
Model
163.174
BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liter
72838393
Reserve capacity
Liter
10121212
Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2
Page 2230 of 4133
1.1
Unscrew bolts at rear of 2/3 seat bench and
raise rear of seat bench
Up to VIN A145272, X708318.
1.2
Remove covers at seat frame of 60% bench
seat
As of VIN A145273, X708319.
AR91.12-P-1100GH
Only remove the covers which are
identified in the document with A, D and E.
2.1
Fold 60% bench seat forward into footwell
As of VIN A145273, X708319. See
operator's manual.
3.1
Pull floor covering below rear seat mounting
bracket (1) of 60% seat forward
Carefully pull floor covering forward under
the seat console to prevent it from tearing.
As of VIN A145273, X708319.
4.1
Pull the floor covering forward under the front
corner of the left C-pillar cover (2)
Carefully pull the floor covering forward
under the cover to prevent it from tearing.
As of VIN A145273, X708319.
5
Cut into floor covering directly behind seat
retaining cable (3)
Ensure that the wiring harness (4) is not
damaged when cutting the floor covering.
As of VIN A145273, X708319. Broken
line marks the cut.
6
Fold floor mat back
Do not crease floor mat!
Fold floor mat back far enough to provide
access to cap (84) between body and fuel
pump.
7
Remove end cover (84) of body
Installation:
Replace cap and insert with
new sealing compound.
Cap (84) is sealed in with body sealer.
Heat with hot air blower to make it easier to
remove.
8
Seal fuel return line (90/11)
Pliers
*163589003700
9
Connect extraction hose (90/14) with adapter
hose to connection for fuel return line (90/11)
Extraction hose
*168589009000
Adapter hose
*163589009100
10
Connect ground cable (90/10) of extraction
pump ground terminal vehicle battery
Pumping out
11
Pump fuel out into safety container using
extraction pump
*BF47.10-P-1001-01A
*WH58.30-Z-1001-16A
12
Install in the reverse order
Fuel tank
Number
Designation
Models
163.113/
136/154/
172 up to
31.08.01
Models
163.113/
136/154/
172 as of
01.09.01
Models
163.157/
175
Model
163.128
Model
163.174
BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liter
72838393
Reserve capacity
Liter
10121212
Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2
Page 2597 of 4133
2
Remove covers at seat frame of 60% bench
seat
As of VIN A145273, X708319.
AR91.12-P-1100GH
Only remove the covers which are
identified in the document with A, D and E.
3
Fold 60% bench seat forward into footwell
As of VIN A145273, X708319. See
operator's manual.
4
Pull floor covering below rear seat mounting
bracket (1) of 60% seat forward
Ensure that the floor covering is not torn
when pulled forward.
As of VIN A145273, X708319.
5
Pull floor covering below front corner of trim
panel of C-pillar (2) forward
Ensure that the floor covering is not torn
when pulled forward.
As of VIN A145273, X708319.
6
Cut into floor covering directly behind seat
retaining cable (5)
Ensure that the wiring harness (4) is not
damaged when cutting into floor covering.
As of VIN A145273, X708319. broken line
marks cut-in.
7
Turn back floor covering to gain access to
cap (84)
Do not kink floor covering.
8
Remove cap (84)
Cap (84) is sealed in with body sealer.
Heat with hot air blower to make it easier to
remove.
Installation:
Replace cap and install with
new sealing compound.
9
Detach fuel feed line (90/12) and fuel return
line (90/11) and, if fitted, the fuel line at
connection (90/13)
Do not kink the fuel lines.
If no stationary heater is fitted to vehicle,
do not remove connection (90/13) otherwise
housing will be damaged.
*163589003700
10
Remove nut (89)
*163589010700
*BA47.20-P-1006-01B
11
Remove housing (3)
Fuel lever sensor and housing are a
single part and cannot be removed separately.
Installation:
Re-install nut (89) together
with seal (89/2).
Apply a thin film of oil to seal.
12
Install in the reverse order
Fuel pump
Number
Designation
Engine 612Engine 628
BA47.20-P-1006-01B
Union nut for fuel tank sensor on fuel
tank
Nm
6565
Fuel tank
Number
Designation
Models
163.113/
136/154/
172 up to
31.08.01
Model
163.113/
136/154/
172 as of
01.09.01
Model
163.157/
175
Model
163.128
BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liter
728383
Reserve capacity
Liter
101212
Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2
Page 2601 of 4133
1.1
Unscrew bolts at rear of 2/3 seat bench and
raise rear of seat bench
Up to VIN A145272, X708318.
1.2
Remove covers at seat frame of 60% bench
seat
As of VIN A145273, X708319.
AR91.12-P-1100GH
Only remove the covers which are
identified in the document with A, D and E.
2.1
Fold 60% bench seat forward into footwell
As of VIN A145273, X708319. See
operator's manual.
3.1
Pull floor covering below rear seat mounting
bracket (1) of 60% seat forward
Carefully pull floor covering forward under
the seat console to prevent it from tearing.
As of VIN A145273, X708319.
4.1
Pull the floor covering forward under the front
corner of the left C-pillar cover (2)
Carefully pull the floor covering forward
under the cover to prevent it from tearing.
As of VIN A145273, X708319.
5
Cut into floor covering directly behind seat
retaining cable (3)
Ensure that the wiring harness (4) is not
damaged when cutting the floor covering.
As of VIN A145273, X708319. Broken
line marks the cut.
6
Fold floor mat back
Do not crease floor mat!
Fold floor mat back far enough to provide
access to cap (84) between body and fuel
pump.
7
Remove end cover (84) of body
Installation:
Replace cap and insert with
new sealing compound.
Cap (84) is sealed in with body sealer.
Heat with hot air blower to make it easier to
remove.
8
Seal fuel return line (90/11)
Pliers
*163589003700
9
Connect extraction hose (90/14) with adapter
hose to connection for fuel return line (90/11)
Extraction hose
*168589009000
Adapter hose
*163589009100
10
Connect ground cable (90/10) of extraction
pump ground terminal vehicle battery
Pumping out
11
Pump fuel out into safety container using
extraction pump
*BF47.10-P-1001-01A
*WH58.30-Z-1001-16A
12
Install in the reverse order
Fuel tank
Number
Designation
Models
163.113/
136/154/
172 up to
31.08.01
Models
163.113/
136/154/
172 as of
01.09.01
Models
163.157/
175
Model
163.128
Model
163.174
BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liter
72838393
Reserve capacity
Liter
10121212
Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2
Page 2603 of 4133
BF47.10-P-1000-01A
Fuel tank capacity
Model 124, 129, 140, 163, 168, 170,
171, 199, 202, 203, 208, 209, 210, 211,
215, 220, 230, 240,
414, 463
i
Modification notes
26.4.04
Value modified from 87.6 Nm to 97 Nm
Value modified in series 1001 for model 199
Fuel tank
Number
Designation
Model
124.008/019/
022/028/
029/032/040/
042/052
Model
124.07/
08/09
Model
124.034/
036
Model
124 with
increased tank
capacity code
915
BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
70729090
Reserve capacity
Liters
99
11
11.5
Fuel tank
Number
Designation
Model
124.06
Model
129
Model
140
without
code
282a or
code 308
Model
140 with code
282a
or
code 308
Model
163.113/
136/154/
172 up to
31.08.01
BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
70801009072
Reserve capacity
Liters
1110
12.512.5
10
Fuel tank
Number
Designation
Model
163.113/
136/154/
172 as of
01.09.01
Model
163.157/
175
Model
163.128
Model
163.174
Model
168.006/
007/ 008/
009/131/
132/133
Model
168.031/
032/033
BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
8383935454
Reserve capacity
Liters
121212
88
Designation
Model
170.43/
445/447/46
Model
170.444/
449
Model
171
Model
199
Model
202.018/020/023/
024/025/026 /
029/033/078 /
080/082/083 /
085/086/089/093
BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
536070
87,6
62
Reserve capacity
Liters
789
10
8
Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 2604 of 4133
Fuel tank
Number
Designation
Model
202.121/122/128/
133/180/182/
188/193
Model
203
Model
208
Model
209
BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
62626262
Reserve capacity
Liters
7888
Designation
Model
210 with
code 282a
or
code 308
Model
210.0
without code
915
Model
210.0
with code
915
Models
210.2/6
BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
70658070
Reserve capacity
Liters
98
10
9
Designation
Model
211.004/006/042/606
without code 915 (fuel
tank with increased
capacity)
Model
211.004/006/016/042/
061/080/206/216/242/
261/280/606/616
with code 915 (fuel
tank with increased
capacity)
BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
6580
Reserve capacity
Liters
8...98...9
Fuel tank
Number
Designation
Model
211.016/061/080/616
without code
915 (fuel tank with
increased capacity),
954a (Avantgarde),
955a (Elegance)
Model
211.016/061/080/
216/261/280 /616
with code 954a
(Avantgarde),
955a (Elegance)
Model
211.023/026/
028/065/070/
076/082/083/
223/226/265/
270/276/282/
283
BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
658080
Reserve capacity
Liters
8...98...98...9
Fuel tank
Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2
Page 2605 of 4133
Number
Designation
Model
211.206
without code 915 (fuel
tank with increased
capacity)
Model
211.216/242/
261/280
without code 915 (fuel
tank with increased
capacity),
954a (Avantgarde),
955a (Elegance)
BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
7070
Reserve capacity
Liters
8...98...9
Fuel tank
Number
Designation
Model
215 with
code 282a
or
code 308
Model
215
without
code
282a or
code 308
Model
220 with
code 282a
or
code 308
BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
788878
Reserve capacity
Liters
101110
Fuel tank
Number
Designation
Model
220
without
code
282a or
code 308
Model
230
Model
240
Model
414
Model
461, 463
BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
88801105496
Reserve capacity
Liters
111014
8
20
Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 3