oil MERCEDES-BENZ ML320 1997 Complete Repair Manual
[x] Cancel search | Manufacturer: MERCEDES-BENZ, Model Year: 1997, Model line: ML320, Model: MERCEDES-BENZ ML320 1997Pages: 4133, PDF Size: 88.89 MB
Page 3726 of 4133
BB00.40-P-0229-03AMultigrade engine oils (Sheet 229.3)
For use in vehicles/engines refer to
#
Sheet 229.3
Sheet 223.2
BB00.40-P-0223-02A
For specified viscosity grades refer to
#
Sheet 224.1 (passenger-car engines)
BB00.40-P-0224-01A
Sheet 224.2 (commercial-vehicle
engines)
BB00.40-P-0224-02A
Product name
0W-300W-405W-305W-405W-50
Company, town, country
76 Pure Synthetic Motor Oil
X
ConocoPhillips, Costa Mesa, CA, USA
Addinol Extra light MV 038
X
Addinol Lube Oil GmbH, Leuna, Germany
Addinol Super light MV 0546
X
Addinol Lube Oil GmbH, Leuna, Germany
Addinol Super power MV 0537
X
Addinol Lube Oil GmbH, Leuna, Germany
Agip Eurosport
X
ENI S.p.A. - Refining & Marketing Division, Rome, Italy
Agip Extra HTS
X
ENI S.p.A. - Refining & Marketing Division, Rome, Italy
Agip Sint 2000 Evolution
XX
ENI S.p.A. - Refining & Marketing Division, Rome, Italy
Agip Sint Turbodiesel Evolution
X
ENI S.p.A. - Refining & Marketing Division, Rome, Italy
Agip Synthetic PC
X
ENI S.p.A. - Refining & Marketing Division, Rome, Italy
Agip Tecsint SL
X
ENI S.p.A. - Refining & Marketing Division, Rome, Italy
Agip Tecsint SX
X
ENI S.p.A. - Refining & Marketing Division, Rome, Italy
Alpine topsynth
X
Mitan Mineralöl GmbH, Ankum, Germany
Antar Excellia LDX 5W40
X
Total Lubrifiants, Paris, France
AP Supreme Premium 9999 Synthetic
X
AP Oil International Ltd, Singapore, Singapore
Aral HighTronic
X
Aral Aktiengesellschaft, Hamburg, Germany
Aral SuperSynth
X
Aral Aktiengesellschaft, Hamburg, Germany
Aral SuperTronic
X
Aral Aktiengesellschaft, Hamburg, Germany
Aral SuperTronic G
X
Aral Aktiengesellschaft, Hamburg, Germany
Autol Carrera
X
Agip Schmiertechnik GmbH, Würzburg, Germany
Aviasynth
X
Avia Mineralöl-AG, Munich, Germany
Azmol Leader
X
Aot Azmol, Berdyansk, Ukraine
Blasol PSP 5W40
X
Blaser Swisslube AG, Hasle-Rüegsau, Switzerland
BP Euro Plus
X
BP p.I.c., London, England
BP Visco 5000
X
BP p.I.c., London, England
BP Visco 5000 Turbo Diesel
X
BP p.I.c., London, England
BP Visco 7000 GM
X
BP p.I.c., London, England
BP Visco 7000 Long Life
X
BP p.I.c., London, England
BP Visco 7000 Special
X
BP p.I.c., London, England
BP Visco 7000 Sport
X
BP p.I.c., London, England
Carl Motorenöl Power
X
Coparts Autoteile GmbH, Essen, Germany
Castrol Formula RS Motorsport 0W-40
X
Castrol Ltd., Swindon, England
Castrol Formula RS Road and Track
X
Castrol Ltd., Swindon, England
Castrol Formula SLX
X
Castrol Ltd., Swindon, England
Castrol Formula SLX LongTec
X
Castrol Ltd., Swindon, England
Castrol Formula SLX Turbo Diesel
X
Castrol Ltd., Swindon, England
Castrol GTX 7 Dynatec
X
Castrol Ltd., Swindon, England
Castrol Performance
X
Castrol Ltd., Swindon, England
Castrol Syntec 0W-30
X
Castrol Ltd., Swindon, England
Castrol Syntec 5W-40
X
Castrol Ltd., Swindon, England
Castrol TXT E.D.I. tec
X
Castrol Ltd., Swindon, England
Castrol TXT Softec
X
Castrol Ltd., Swindon, England
Castrol TXT Softec Plus
X
Castrol Ltd., Swindon, England
Cepsa Star Mega Synthetic
X
Cepsa Lubricantes, S.A., Madrid, Spain
Cepsa Star Mega Synthetic 0W-30
X
Cepsa Lubricantes, S.A., Madrid, Spain
CONCEP-TECH VS
X
Swd Lubricants GmbH & CO. KG, Duisburg, Germany
Consol Ultima
X
Vial Oil Ltd., Moscow, Russia
Cosmo Lio Royal
X
Cosmo Oil Lubricants Co., Ltd, Tokyo, Japan
CPC 9000 MB Motor Oil
X
Chinese Petroleum Corporation, Chia-Yi, Taiwan
DEA Ultec SYN-T
X
Shell & DEA Oil GmbH, Hamburg, Germany
Duckhams Q 5W40 Fully Synthetic
X
BP p.I.c., London, England
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Page 3727 of 4133
Econo Veritas XL-HC
X
Oelwerke Julius Schindler GmbH, Hamburg, Germany
Elf Excellium LDX 0W30
X
Total Lubrifiants, Paris, France
Elf Excellium LDX 5W40
X
Total Lubrifiants, Paris, France
ENOC Protec X-treme 5W-40
X
ENCO International Sales L.L.C., Dubai, U.A.E.
Esso Megatron 5W-40
X
Exxon Mobil Corporation, Fairfax, Virginia, USA
Esso Ultron
X
Exxon Mobil Corporation, Fairfax, Virginia, USA
Esso Ultron (Fuel Economy)
X
Exxon Mobil Corporation, Fairfax, Virginia, USA
Esso Ultron 5W-40
X
Exxon Mobil Corporation, Fairfax, Virginia, USA
Esso Ultron Turbo Diesel 5W-40
X
Exxon Mobil Corporation, Fairfax, Virginia, USA
Eurol Futura
X
Eurol Produktionsges.m.b.H, Ried im Innkreis, Austria
Fina First
X
Total Lubrifiants, Paris, France
FormulaShell Ultra
X
Shell International Petroleum Co., London, England
Fuchs Titan Supersyn SL
XXX
Fuchs Petrolub AG, Mannheim, Germany
Fuchs Titan Supersyn SL MB
X
Fuchs Petrolub AG, Mannheim, Germany
Galp Energy Ultra
X
Petrogla S.A., Lisbon, Portugal
Genesis Motor SL/CF 5W40
X
Nippon Oil Corporation, Tokyo, Japan
Gold Chief
X
Shenzhen Sanjiu Fine Chemical Co., Ltd, Shenzhen, P.
R. China
Gulf Formula S (EP)
X
S.A.E.L., Madrid, Spain
Gulf Pride SLV
X
Gulf Oil International, London, England
Habot - Full Synthetic
X
Habot Marketing SA (Pty) Ltd., Krugersdorp, South
Africa
Havoline Synthetic DS
X
ChevronTexaco Technology Ghent, Ghent/Zwijnaarde,
Belgium
Havoline Ultra
X
ChevronTexaco Technology Ghent, Ghent/Zwijnaarde,
Belgium
High Star
X
Addinol Lube Oil GmbH, Leuna, Germany
Igol Process Compact P
X
Igol France, Amiens - cedex 3, France
Igol Process MB, SAE 0W-30
X
Igol France, Amiens - cedex 3, France
Igol Symbol Ceramic 5W40
X
Igol France, Amiens - cedex 3, France
IP Sintiax Motor Oil Extreme
X
ENI S.p.A. - Refining & Marketing Division, Rome, Italy
Jomo Dreamer Motor Oil
X
Japan Energy Corporation, Tokyo, Japan
Kendall GT-1 Full Synthetic Motor Oil
X
ConocoPhillips, Costa Mesa, CA, USA
Kompressol-Super Synth
X
Kompressol-Oel Verkaufs GmbH, Cologne, Germany
Labo RC
X
Fuchs Labo Auto S.A., Rueil-Malmaison, France
Liqui Moly Leichtlauf HD C7
X
Liqui Moly GmbH, Ulm, Germany
Liqui Moly Longtime High Tech
X
Liqui Moly GmbH, Ulm, Germany
Liqui Moly Synthoil Longtime
X
Liqui Moly GmbH, Ulm, Germany
Lotos Economic SL/CF
X
Grupa Lotos SA., Gdansk, Poland
Lotos Syntetic Auto Diesel CF
X
Grupa Lotos SA., Gdansk, Poland
Lotos Syntetic SL/SJ/CF/CD
X
Grupa Lotos SA., Gdansk, Poland
Lotos Trafic SL/CF
X
Grupa Lotos SA., Gdansk, Poland
Lukoil Synthetic
X
OAO Lukoil-Permnefteorgsintez, Perm/Osentsy, Russia
MANNOL Extreme
X
SCT-Vertriebs GmbH, Wedel, Germany
MANNOL Legend + Elser
X
SCT-Vertriebs GmbH, Wedel, Germany
megol Motorenoel New Generation
X
Meguin GmbH & Co. KG Mineraloelwerke, Saarlouis,
Germany
megol Motorenoel Super Leichtlauf
Multisynth
X
Meguin GmbH & Co. KG Mineraloelwerke, Saarlouis,
Germany
Midland Avanza
X
Oel-Brack AG, Hunzenschwil, Switzerland
Mobil 1 0W-40
X
Exxon Mobil Corporation, Fairfax, Virginia, USA
Mobil 1 5W-40
X
Exxon Mobil Corporation, Fairfax, Virginia, USA
Mobil 1 5W-50
X
Exxon Mobil Corporation, Fairfax, Virginia, USA
Mobil 1 Turbo Diesel 0W-40
X
Exxon Mobil Corporation, Fairfax, Virginia, USA
Mobil 1 Turbo Diesel 5W-40
X
Exxon Mobil Corporation, Fairfax, Virginia, USA
Mobil Special X 5W-40
X
Exxon Mobil Corporation, Fairfax, Virginia, USA
Mobil Synt S 5W-40
X
Exxon Mobil Corporation, Fairfax, Virginia, USA
Mobil Synt S Turbo Diesel 5W-40
X
Exxon Mobil Corporation, Fairfax, Virginia, USA
Mobil Syst S
X
Exxon Mobil Corporation, Fairfax, Virginia, USA
Mobil Syst S 5W-40X
Exxon Mobil Corporation, Fairfax, Virginia, USA
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Page 3728 of 4133
MOL Dynamic Star 0W-40
X
MOL-LUB Ltd., Almasfüzitö, Hungary
MOL Dynamic Star 5W-40
X
MOL-LUB Ltd., Almasfüzitö, Hungary
Morris Multilife
X
Morris & Co. Ltd., Shrewsbury, England
Motor Gold Highline
X
Mineralöl-Raffinerie Dollbergen GmbH, Uetze-
Dollbergen, Germany
Motor Gold Supertec
X
Mineralöl-Raffinerie Dollbergen GmbH, Uetze-
Dollbergen, Germany
Motor Oil Plus 5W-40
X
Exxon Mobil Corporation, Fairfax, Virginia, USA
Motorenoel Ultra Performance Longlife
X
Meguin GmbH & Co. KG Mineraloelwerke, Saarlouis,
Germany
Motorenöl, SAE 5W-40, A 000 989 82 01X
DaimlerChrysler AG, Stuttgart, Germany
Motorex Profile M-XL 0W/30
X
Bucher AG, Langenthal, Switzerland
Motorex Profile M-XL 5W/30
X
Bucher AG, Langenthal, Switzerland
Motorex Select DX
X
Bucher AG, Langenthal, Switzerland
Motorex Select SP-X 0530
X
Bucher AG, Langenthal, Switzerland
Motorex Select SP-X 5W40
X
Bucher AG, Langenthal, Switzerland
Motorex Xperience FS-X
X
Bucher AG, Langenthal, Switzerland
Motorex Xperience FS-X 0W/30
X
Bucher AG, Langenthal, Switzerland
Motul 6100 X-cess 5W-40
X
Motul, Aubervilliers Cedex, France
Motul 8100 E-Tech 0W-40
X
Motul, Aubervilliers Cedex, France
Motul 8100 X-cess 5W-40
X
Motul, Aubervilliers Cedex, France
Motul Specific MB 229.5 5W-30
X
Motul, Aubervilliers Cedex, France
Motul Synergie
X
Motul, Aubervilliers Cedex, France
Motul Synergie Ester + 0W-40
X
Motul, Aubervilliers Cedex, France
Multilub Super Synth
X
Koordination Globus-Betriebe, St. Wendel, Germany
Neste City Pro
X
Fortum Oil and Gas Oy, Fortum, Finland
New Process Fullsynth
X
New-Process AG, Tübach SG, Switzerland
Oest ETA Synthetik
X
Georg Oest Mineralölwerke, Freudenstadt, Germany
OMV full syn
X
OMV Aktiengesellschaft, Vienna, Austria
OMV full syn plus SAE 5W-30
X
OMV Aktiengesellschaft, Vienna, Austria
Opaljet 24 S
X
Unil S.A., Saumur, France
Opet Oxt Formula 5W-40
X
Opet Petrolcülük AS., Cigli/Izmir, Turkey
Optima HC Magnum
X
Oil Refinery Modrica, Modrica, Bosnia-Herzegovina
Optima HC Magnum Plus
X
Oil Refinery Modrica, Modrica, Bosnia-Herzegovina
OWS TXI Syntholube 5W-40
X
OWS, Lohfelden, Germany
Panolin Indy SV
X
Panolin AG, Madetswil, Switzerland
Panolin Racing Synth DC
X
Panolin AG, Madetswil, Switzerland
Pennzoil Performax
X
Pennzoil-Quaker State Mediteraneo, S.L., Madrid, Spain
Pennzoil Synthetic European Formula
X
Pennzoil-Quaker State, Houston, Texas, USA
Pento High Performance 5W40
X
Deutsche Pentosin-Werke GmbH, Wedel, Germany
Pentospeed
X
Deutsche Pentosin-Werke GmbH, Wedel, Germany
Pentospeed 0W-30 VS
X
Deutsche Pentosin-Werke GmbH, Wedel, Germany
Petronas Syntium 3000
X
Petroliam Nasional Berhad, Kuala Lumpur, Malaysia
Petronas Syntium 900
X
Petroliam Nasional Berhad, Kuala Lumpur, Malaysia
Platinum Synthetic SL/CF 0W/30
X
Orlen Oil Sp. z o.o., Krakow, Poland
Platinum Synthetic SL/CF 5W/40
X
Orlen Oil Sp. z o.o., Krakow, Poland
PO Ultra 5W/40
X
Petrol Ofisi Anonim Sirketi, Istanbul, Turkey
Q8 Formula Special
X
Kuwait Petroleum, Hoogvliet RT, Netherlands
Quaker State DeLuxe
X
Oel-Brack AG, Hunzenschwil, Switzerland
Quaker State Full Synthetic European
Formula
X
Pennzoil-Quaker State, Houston, Texas, USA
Quaker State Synquest
XX
Oel-Brack AG, Hunzenschwil, Switzerland
raitec t 5
X
Raiffeisen Central-Genossenschaft Nordwest eG,
Münster, Germany
Ravenol Hydrocrack Synth. HCS SAE
5W-40
X
Ravensberger Schmierstoffvertrieb GmbH, Werther,
Germany
Ravenol VSI SAE 5W-40
X
Ravensberger Schmierstoffvertrieb GmbH, Werther,
Germany
Repsol Elite Competición
X
Repsol YPF Lubricantes y Especialidades, S.A.,
Mostoles-Madrid, Spain
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Repsol Elite Cosmos
X
Repsol YPF Lubricantes y Especialidades, S.A.,
Mostoles-Madrid, Spain
ROWE Synth RS 5W40 i
X
ROWE Mineralölwerk GmbH, Bubenheim, Germany
S-Tronic
X
Kuttenkeuler GmbH, Cologne, Germany
Selenia Digitech
X
FL Italia s.p.a., Villastellone (Torino), Italy
Selenia Perform
X
FL Selenia s.p.a., Villastellone (Torino), Italy
Selenia WR 5W-40
X
FL Selenia s.p.a., Villastellone (Torino), Italy
Shell Helix Diesel Ultra
XX
Shell International Petroleum Co., London, England
Shell Helix Plus G-B025
X
Shell International Petroleum Co., London, England
Shell Helix Plus S
X
Shell International Petroleum Co., London, England
Shell Helix Ultra
XXX
Shell International Petroleum Co., London, England
Shell Helix Ultra AB
X
Shell International Petroleum Co., London, England
Statoil LazerWay 5W40
X
Statoil Lubricants, Stockholm, Sweden
Statoil LazerWay X
X
Statoil Lubricants, Stockholm, Sweden
swd Primus HDC
X
Swd Lubricants GmbH & Co. KG, Duisburg, Germany
swd Primus Ultra
X
Swd Lubricants GmbH & Co. KG, Duisburg, Germany
swd Primus VS
X
Swd Lubricants GmbH & Co. KG, Duisburg, Germany
Syncon High Performance Synthetic
X
ConocoPhillips International Inc., Singapore, Singapore
Synt 5W/40
X
Hunold Schmierstoffe GmbH, Eching, Germany
Synt-XL; SAE 5 W 40
X
Hubert Math. Müller Handelsgesellschaft mbH,
Eschweiler, Germany
Tamoil Sint Future Prestige (I)
X
Tamoil Petroli S.p.A., Milan, Italy
Tamoil Sint Future Racing
X
Tamoil Petroli S.p.A., Milan, Italy
Teboil Diamond Plus
X
Suomen Petrooli Oy, Hamina, Finland
Top Evolution
X
TOP OIL Products Company, Burlingame, CA, USA
Tor Hypersynth
X
De Oliebron B.V., Zwijndrecht, Netherlands
Total activa 9000
X
Total Lubrifiants, Paris, France
Total quartz 9000
X
Total Lubrifiants, Paris, France
Triathlon Sprint
X
Adolf Würth GmbH & Co. KG, Künzelsau, Germany
Ultra - Synth 4000
X
Profi-Tech chem. tech. Produkte GmbH, Gingen,
Germany
Ultrasyn Plus
X
Kuttenkeuler GmbH, Cologne, Germany
Unil Opal Opaljet 32 S
X
Unil S.A., Saumur, France
Unil Synth
X
Unil Germany GmbH, Stuttgart, Germany
Unimot Synth 9
X
GB Lubricants Limited, Gateshead, England
Unoil GX-7
X
Exxon Mobil Corporation, Fairfax, Virginia, USA
Valvoline Durablend MXL
X
The Valvoline Company, Dordrecht, Netherlands
Valvoline SynPower
X
The Valvoline Company, Dordrecht, Netherlands
Valvoline SynPower 0W-40
X
The Valvoline Company, Dordrecht, Netherlands
Valvoline SynPower 5W-40
X
The Valvoline Company, Dordrecht, Netherlands
Valvoline SynPro 5W-40
X
The Valvoline Company, Dordrecht, Netherlands
Valvoline SynPro motor oil
X
The Valvoline Company, Dordrecht, Netherlands
Veedol Powertron
X
Veedol International, Swindon, England
Veedol Syntron
X
Veedol International, Swindon, England
Wako's ex Synthe
X
Wako Chemical Co. Limited, Kanagawa / Japan
Westfalen Gigatron
X
Westfalen AG, Münster, Germany
Wintershall ViVA 1 LonglifeX
SRS Schmierstoff Vertrieb GmbH, Salzbergen, Germany
Wintershall ViVA 1 topsynth
X
SRS Schmierstoff Vertrieb GmbH, Salzbergen, Germany
Wintershall ViVA 1 topsynth alpha
X
SRS Schmierstoff Vertrieb GmbH, Salzbergen, Germany
Wolf Masterlube Synflow DC
X
Wolf Oil Corporation N.V., Hemiksem, Belgium
Wolf Masterlube Synflow Plus
X
Wolf Oil Corporation N.V., Hemiksem, Belgium
Yacco VX 1000
X
Yacco SAF, Saint-Pierre-lès-Elbeuf, France
Yacco VX 600
X
Yacco SAF, Saint-Pierre-lès-Elbeuf, France
York 748
X
Ginouves Georges S.A., La Farlède, France
ZIC XQ
X
SK Corporation, Seoul, Rep. of Korea
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AR03.10-P-7311-01V
Measure end clearance of piston rings
Modification notes
12.6.02
Value in line 1001 for Engine 113.967 modified from
0.012...0.060 to 0.033...0.07 and from 0010...0.030 to
0.01...0.04
Value in BE03.10-P-1001-05B for Engine
113.967 modified
*BE03.10-P-1001-05B
Test values for piston rings
Number
Designation
Engine 112.910/
911/912
Engine 112.920/
921/922/923/940/
941/942/943/944/
945/946/947/948/
960,
113.940/941/942/
943
Engine 113.944/
980/981/982/984
BE03.10-P-1001-05B
Vertical clearance of
piston ring
Groove 1
mm
0,012...0,0600,012...0,0600,012...0,060
Groove 2
mm
0,010...0,0300,010...0,0300,010...0,030
Test values for piston rings
Number
Designation
Engine 113.960/
961/962/963/965/
968
Engine
113.967
BE03.10-P-1001-05B
Vertical clearance of
piston ring
Groove 1
mm
0,012...0,0600,033...0,070
Groove 2
mm
0,010...0,030
0,01...0,04
Commercially available tools
(see Workshop Equipment Manual)
Number
Designation
Make (e.g.)
Order number
WH58.30-Z-1008-12A
Feeler gage
Stiefelmayer
D-73734 Esslingen
59
P03.10-2034-01
1
Use the
feeler gage to measure end clearance of compression rings between
compression ring and mounting groove in the piston; replace compression rings or piston, if
necessary.
The end clearance of the oil scraper ring cannot be checked because of its three-part
design. If the compression rings are replaced, the oil scraper ring must also be replaced.
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Page 1
Page 3741 of 4133
AR03.10-P-7311-02V
Measure gap clearance of piston rings
Test values for piston rings
Number
Designation
Engine 112.910/
911/912
Engine 112.920/
921/922/923/940/
941/942/943/944/
945/946/947/948/
960,
113.940/941/942/
943
Engine 113.944/
980/981/982/984
BE03.10-P-1002-05B
Piston ring gap clearance
Groove 1
mm
0,200...0,3500,200...0,3500,200...0,350
Groove 2
mm
0,200...0,4000,200...0,4000,200...0,400
Test values for piston rings
Number
Designation
Engine 113.960/
961/ 962/ 963/
965/ 968/
Engine
113.967
BE03.10-P-1002-05B
Piston ring gap clearance
Groove 1
mm
0,200...0,3500,200...0,350
groove 2
mm
0,200...0,4000,200...0,400
Commercially available tools
(see Workshop Equipment Manual)
Number
Designation
Make (e.g.)
Order number
WH58.30-Z-1008-12A
Feeler gage
Stiefelmayer
D-73734 Esslingen
59
P03.10-2035-01
1
Clean cylinder contact surface.
2
Insert the two compression rings one after the other into the unworn area of the cylinder
wall and measure end clearance with
feeler gauge; replace piston rings, if necessary.
The gap clearance of the oil scraper ring cannot be checked because of its three-part
design. If the compression rings are replaced, the oil scraper ring must also be replaced.
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Page 3742 of 4133
AR03.10-P-7311BV
Remove/install piston rings
2.7.97
ENGINE
113 in MODEL 129, 163, 202, 203, 208, 209, 210, 211, 215, 220, 230
ENGINE
112 /945, 113.962 /982
P03.10-2022-06
1
Compression ring (plain compression
ring)
2
Compression ring ( taper-faced hook
scraper ring)
3
Oil scraper ring
4
Piston
5
Piston crown
Fig. item, etc.
Work instructions
4
Remove/install pistons
AR03.10-P-7021AV
1, 2, 3
Piston rings
transmission
Pliers
*000589513700
Removal:
Oil scraper ring
with the pliers.
The oil scraper ring (3)
must be removed and
installed by hand.
Installation:
Compression rings
-
Measure width of compression rings (1, 2).
*BE03.10-P-1003-05B
-
Pay attention to installation position of
compression rings (1, 2). The inscription
"Top" or the manufacturer's designation
must
point toward the piston crown (5).
1, 2
Measure the side clearance of the
compression rings
AR03.10-P-7311-01V
1, 2
Measure end gap of the compression rings
AR03.10-P-7311-02V
Test values for piston rings
Number
Designation
Engine 112.910/
911/912
Engine 112.913
Engine 112.920/
921/922/923/940/
941/942/943/944/
945/946/947/948/
960,
113.940/941/942/
943
BE03.10-P-1003-05B
Dimension
Plain compression ring
mm
83.2 X 1.5 X 3.189.9 X 1.5 X 3.189.9 X 1.5 X 3.1
Taper-faced hook
scraper ring
mm
83.2 X 3.5 X 3.5
89.9 X 1.75 X 3.5
89.9 X 3.5 X 3.5
Test values for piston rings
Number
Designation
Engine 112.949
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Page 3745 of 4133
2.1
Detach automatic transmission from engine
Models 463.206/ 209/ 232/ 233/ 240/ 241
AR27.10-P-0500BD
Models 463.243/ 244/ 245/ 246/ 247/ 248/
249/ 250/ 254
AR27.10-P-0500GA
Model 230.475
AR27.10-P-0500R
Model 230.474
Model 220 without 4MATIC
AR27.10-P-0500I
Model 220 with 4MATIC
AR27.10-P-0500IW
Models 129, 170, 202, 208, 210
AR27.10-P-0500B
Model 203 without 4MATIC, 209 with Engine
112,113
AR27.10-P-0500P
Model 203 with 4MATIC
AR27.10-P-0500PW
Model 211.061/065/070
AR27.10-P-0500T
Model 163
AR27.10-P-0500GH
2.2
Detach manual transmission from engine
Models 129, 202, 210
AR26.10-P-0020A
Models 203, 209 with Engine 112
AR26.10-P-0020P
Model 211.061
AR26.10-P-0020T
Model 208 with transmission 716.662/622
AR26.10-P-0020E
Model 170,
Model 208 with transmission 716.663
AR26.10-P-0020D
3
Detach top part of oil pan
Models 463.206/ 209/ 232/ 233/ 240/ 241/
243/ 244/ 245/ 246/ 247/ 248/ 249/ 250/ 254
AR01.45-P-7500FG
Model 230.474/
AR01.45-P-7500R
Model 220 without 4MATIC
AR01.45-P-7500I
Model 220 with 4MATIC
AR01.45-P-7500IW
Model 210 with 4MATIC
AR01.45-P-7500FA
Model 210 without 4MATIC
AR01.45-P-7500F
Models 202, 208
AR01.45-P-7500FC
Model 203 without 4MATIC, 209 with Engine
112,113
AR01.45-P-7500PV
Model 203 with 4MATIC
AR01.45-P-7500PW
Models 211.061/065/070
AR01.45-P-7500TV
Model 170
AR01.45-P-7500SV
Model 163
AR01.45-P-7500FB
Model 129
AR01.45-P-7500FD
4
Take off cylinder head
Remove intake manifold with complete
wiring loom during this step.
Models 463.206/ 209/ 232/ 233/ 240/ 241/
243/ 244/ 245/ 246/ 247/ 248/ 249/ 250/ 254
AR01.30-P-5800GV
Engine 112 in model 129 and engine 113 in
models 129, 202, 208, 210
AR01.30-P-5800B
Engine 112 in models 170, 202, 208, 210,
220 and engine 113 in models 220,
230.474 /475
AR01.30-P-5800BA
Model 163
AR01.30-P-5800MV
Models 203, 209 with engine 112, 113
Models 211.061/065/070
AR01.30-P-5800PV
5
Remove oil pump
Push back chain tensioner for this step
and take off chain.
All except models 203, 209, 211.061/065/070,
220 without 4MATIC, 230.474 /475
AR18.10-P-6020B
Model 203 without 4MATIC, 209,
211.061/065/070
AR18.10-P-6020PV
Model 203 with 4MATIC, model 220 with
4MATIC
AR18.10-P-6020PW
Model 230.474/475
AR18.10-P-6020R
6
Remove conrod bearing cap (5)
For this step, mark conrod (4) and
connecting rod bearing cap (5) on one side
relative to each other.
7
Remove conrod (4) together with pistons (3)
by lifting up and out
If pistons have been used (3), the arrows
indicating the direction of the travel and the
markings on the pistons may no longer be
visible due to carbon deposits. For this
reason, remove the carbon deposits from the
pistons. If the arrows indicating direction of
travel on the pistons are no longer
recognizable, these must be re-marked.
8
Remove circlip (1) of piston pin (2)
Do not damage piston (3). Place a clean
cloth underneath.
9
Press out piston pin (2)
Installing
10
Assign piston (3) to cylinder bore
AR03.10-P-7021-02BV
Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2
Page 3746 of 4133
11
Oil piston pin (2) and conrod bush
12
Assemble piston (3) and conrod (4)
Install piston (3) with arrow in direction of
travel.
13
Push in piston pin (2) by hand
14
Insert circlip (1) of piston pin (2) in the groove
on piston (3)
Do not damage piston (3). Place a clean
cloth underneath.
15
Oil cleaned parts (cylinder bore, conrod
bearing journal, conrod bearing shells and
pistons)
16
Fit on tensioning strap (10) and tension
Piston ring gaps must be offset 120°.
Tensioning strap
*000589041400
17
Install piston (3) with arrow pointing in
direction of travel
Rotate crankshaft far enough so that the
connecting rod when inserting piston into
cylinder bore does not line up at the
connecting rod journal!
18
Inspect conrod bolts (6)
AR03.10-P-6111-01BV
Thread and shank length
*BE03.10-P-1001-03A
19
Install conrod bearings and fit on conrod
bearing cap (5)
The connecting rod bearing shell (7) with
oil drilling (arrow) must be mounted in the
connecting rod, otherwise the piston pin (2) is
not lubricated.
The anti-twist locks (8) of the connecting rod
bearing shells (7) must be seated in the
grooves (9) in the conrods (4) and connecting
rod bearing caps (5).
AR03.10-P-6111-06AV
The connecting rod and connecting rod
bearing cap are cracked (broken) (arrow).
They must not be installed the wrong side
round!
20
Tighten conrod bolts (6)
AR03.10-P-6111-02BV
*BA03.10-P-1001-01E
21
Rotate crankshaft
To inspect ease of operation.
22
Install oil pump
-
Ensure oil return flow check valve is
correctly located.
-
Clean strainer of oil pump.
-
Fill oil pump with engine oil before
installing so that it pumps oil when first
started.
All except models 203, 209, 211.061/065/070,
220 without 4MATIC, 230.474 /475
AR18.10-P-6020B
Model 203 without 4MATIC, 209,
211.061/065/070
AR18.10-P-6020PV
Model 203 with 4MATIC, model 220 with
4MATIC
AR18.10-P-6020PW
Model 230.474/475
AR18.10-P-6020R
23
Fit on cylinder head
Models 463.206/ 209/ 232/ 233/ 240/ 241/
243/ 244/ 245/ 246/ 247/ 248/ 249/ 250/ 254
AR01.30-P-5800GV
Engine 112 in model 129 and engine 113 in
models 129, 202, 208, 210
AR01.30-P-5800B
Engine 112 in models 170, 202, 208, 210,
220 and engine 113 in models 220,
230.474 /475
AR01.30-P-5800BA
Model 163
AR01.30-P-5800MV
Models 203, 209 with engines 112, 113
Models 211.061/065/070
AR01.30-P-5800PV
24
Fit on top part of oil pan
Model 463
AR01.45-P-7500FG
Model 230.474/475
AR01.45-P-7500R
Model 220 without 4MATIC
AR01.45-P-7500I
Model 220 with 4MATIC
AR01.45-P-7500IW
Model 210 with 4MATIC
AR01.45-P-7500FA
Model 210 without 4MATIC
AR01.45-P-7500F
Models 202, 208
AR01.45-P-7500FC
Model 203 without 4MATIC, 209 with engines
112,113
AR01.45-P-7500PV
Model 203 with 4MATIC
AR01.45-P-7500PW
Model 211.061/065/070
AR01.45-P-7500TV
Model 170
AR01.45-P-7500SV
Model 163
AR01.45-P-7500FB
Model 129
AR01.45-P-7500FD
Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 3
Page 3752 of 4133
AR46.20-P-0600GH
Removing and installing rack-and-pinion steering
1.3.97
MODEL
163.113 /128 /136 /154 /157 /172 /174 /175
P46.20-2126-09
Shown on model 163.154 (vehicles
without speed-sensitive power steering)
1
Front axle carrier
10a
Tie rod joint
21
Rubber mount
25d
Nut
25f
Steering coupling shield
30f
Return line
30i
High-pressure expansion hose
80a
Lower steering shaft
23
Rack-and-pinion steering
23a
Bolts
23h
Shim
23i
Shim
25
Steering coupling
Modification notes
10.9.03
Reference to adjusting toe on front axle replaced by
reference to chassis alignment check
Step 16.1
Removing, installing
Danger!
Risk of fatal injury
if the vehicle slips or
topples off the lifting platform
Align vehicle between the columns of the
lifting platform and position the four support
plates
at the lifting platform support points
specified by the vehicle manufacturer.
AS00.00-Z-0010-01A
Danger!
Risk of injury
with
trapped or crushed
fingers when removing and installing or
aligning hoods, doors, trunk lid/tailgate and
sliding roof.
When moving components ensure that no
body parts or limbs are in the area of
movement.
AS00.00-Z-0011-01A
1
Open engine hood
AR88.40-P-1000GI
2
Extract oil from power steering pump supply
reservoir
Hand pump
*210589007100
3
Raise vehicle
4
Remove front axle gear
AR33.30-P-0525GH
5
Press tie rod joints (10a) off steering knuckles
Installation:
Replace self-locking nuts.
AR46.40-P-0200-02C
*BA46.40-P-1001-01C
Thrust piece
*140589006300
Puller
*202589023300
6
Turn steering wheel to horizontal position
(front wheels in straight-ahead position)
7
Remove key and engage steering lock
8.1
Unplug speed-sensitive power steering
connector from timing case
On vehicles with speed-sensitive power
steering code 213a
Copyright DaimlerChrysler AG 06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1