seat adjustment MERCEDES-BENZ ML320 1997 Complete Manual PDF

AR91.18-P-1850GI
Remove and install cover on rear seat cushion
6.5.99

MODELS
163.136 /154 /172 as of 1.9.99,

163.113 /128 /157 /174 /175

P91.18-2031-09

1
Paneling of horizontal adjustment

handle

2
Horizontal adjustment handle

3
Rear seat cushion frame
8

Rear seat cushion

4
Lower cover

5
Rear seat upholstery side lip

6
Velcro closure

7
Rear seat cover


Remove/Install

1
Remove rear cargo space floor flaps

See Operating Instructions

2
Remove outer cover from rear seat

Do not remove remaining covers.

AR91.12-P-1100GH

3
Detach lateral curtain at bottom

4
Remove paneling of horizontal adjustment

handle (1)

Risk of breakage!

Unscrew screw and press paneling of

horizontal adjustment handle forwards in

order to unhook the retaining lugs.

5
Remove side cover on rear backrest fitting

6.1
Remove lower cover (4)

Only with 3rd seat row, code 847.

7
Detach rear seat cover (7) and Velcro closure
(6) at the outside of the rear seat cushion

frame (3)

8.1
Turn ignition key to "0" position

Only with side airbag in left and right rear,

code 293. To avoid fault codes.

9.1
Disconnect connector of electrical line of rear

side seat belt buckle and move out of

retaining clip

Only with side airbag in the rear

(left and right), code 293.

10.1
Carefully lift up rear seat cover and unscrew

bolt from belt end fitting

Do not damage rear seat cover.

Only 60% rear seat.


*BA91.40-P-1001-01D

Torx bit set

*000589011000

11.1
Remove belt end fitting together with rear

seat seat belt buckle though the rear seat

cushion

Do not damage rear seat cover.

Only 60% rear seat.

12
Remove rear seat cushion (8) from rear seat

cushion frame (3)

13
Pull off rear seat upholstery (7) until the

stapled wire rings become visible

14
Bend stapled wire rings up

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR91.12-P-1110GH
Remove and install rear seat cushion frame
23.5.00

MODELS
163.136 /154 /172 as of 1.9.99,

163.113 /128 /157 /174 /175

P91.12-2205-01 P91.12-2206-01 P91.12-2257-01
P91.12-2258-01 P91.12-2259-01

1
Retaining strap bolt

2
Rear seat cushion frame mounting

screws

3
Rear seat cushion frame

4
Screw
10

Clip

11
Cover

12
Rubber grommet

13
Handle locking device

5

Vertical adjustment handle

6
Vertical adjustment cable

7
Clip

8
Horizontal adjustment cable

9
Clip


Remove/install

1.1
Loosen Velcro lock in the left rear corner of
the rear seat cushion frame

Only 60% rear seat

2.1
Unscrew screw of retaining strap (1)

Only 60% rear seat


*BA91.12-P-1009-03A

Torx bit set

*000589011000

3
Remove paneling of horizontal adjustment

handle

Risk of breakage!

Unscrew screw and press paneling of

horizontal adjustment handle forwards in

order to unhook the retaining lugs.

4
Remove outer cover from rear seat

Do not remove the remaining covers.

AR91.12-P-1100GH

5
Remove curtain from the front and side of the

rear seat

6
Remove fold-down rear backrest

AR91.12-P-1720GI

7
Unhook the front of the rear seat covering on

both sides and at the back of the rear seat

cushion frame

8
Remove rear seat covering and rear seat

cushion from the rear seat cushion frame


Installation:
if a new rear seat cushion

frame is used for the 60% rear seat, the

center Velcro closure must be glued on.

9.1
Remove locking mechanism for automatic

front seat adjustment for easy entry to the rear

Only 40% rear seat for the 3rd seat row,

code 847.

AR91.12-P-1120GH

10
Detach cover (11) from vertical adjustment

handle (5)

11
Unscrew bolt (4) and detach vertical

adjustment handle (5) from rear seat cushion

frame

Press unlocking device and pull vertical

adjustment handle forwards. Observe

installed position of spring!

12
Unhook vertical adjustment cable (6) from

clips (7, 9)

Risk of breakage!

Clip (7) is concealed behind adhesive tape.


Installation:
glue on adhesive tape again

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

13
Unhook vertical adjustment cable (6) from

vertical adjustment handle (5)

14
Guide vertical adjustment cable (6) through

grommet (12)


Installation:
If a new rear seat cushion

frame is used, the grommet must be installed

in the new rear seat cushion frame.

15
Remove handle locking device (13) from rear

seat cushion frame

16
Unhook horizontal adjustment cable (8) at clip

(10) and at front of rear seat cushion frame

Risk of breakage!

17
Unscrew bolts from horizontal adjustment

handle

18
Detach horizontal adjustment cable (8) from

horizontal adjustment handle

Risk of breakage!

Pull out horizontal adjustment handle.

19
Remove rear seat seat belt buckle

40% rear seat without side airbag in left

and right rear, code 293.

AR91.40-P-1516GH

40% rear seat with side airbag in left and
right rear, code 293.

AR91.40-P-1516GK

60% rear seat outer seat.

AR91.40-P-1516GJ

20
Unscrew mounting screws for rear seat

cushion frame (2)

Installation:
Replace damaged shims at

the diagonal supports of the rear seat.


*BA91.12-P-1010-03A

21
Remove rear seat cushion frame (3)

Remove rear seat cushion frame through

tailgate

22
Install in the reverse order


Rear seats

Number

Designation
Model

163 as of

09/99

BA91.12-P-1009-03A
Bolt for clamping band to seat frame
Nm
45

BA91.12-P-1010-03A
Screw for bracket to seat frame
Nm
23

Torx bit set

000 589 01 10 00

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

AR91.12-P-1730GI
Remove and install locking mechanism for folding rear seat backrest
5.5.99

MODELS
163.136 /154 /172 as of 1.9.99,

163.113 /128 /157 /174 /175

P91.12-2133-06

1
Rear backrest release cable

2
Adjuster

3
Screws

4
Bolts

5
Rear backrest fitting


Remove/Install

1
Remove side covers at rear backrest

fitting (5)

2
Detach rear seat backrest release cable (1) at

adjuster (2)

Mark adjustment position on the thread.

Turn the adjuster counterclockwise until the

rear backrest release cable can be unhooked.

3
Unscrew bolts (3) from rear backrest fitting


With 60% rear seat:
Unscrew bolts (3) at
the same time in order to prevent the rear

backrest fitting from tipping.


*BA91.12-P-1006-03A

4
Unscrew bolts (4) from rear backrest fitting


*BA91.12-P-1007-03A

Torx bit set

*000589011000

5
Remove backrest fitting (5)

6
Install in the reverse order


Installation:
check unlocking function of

folding rear backrest.


Rear seats

Number

Designation
Model

163 as of

09/99

BA91.12-P-1006-03A
Bolt from backrest fitting to backrest
Nm
30

BA91.12-P-1007-03A
Screw for backrest fitting on seat frame
Nm
30

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

SI91.12-P-0001GH
Service Information: Bowden cables for rear seat
30.5.03

MODELS
163.136 /154 /172 as of 1.9.99,

163.113 /128 /157 /174 /175

40 % rear seat

The Bowden cables for vertical and horizontal adjustment at the

40 % rear seat now can be individually replaced. The new routing

assignment must be observed when replacing the Bowden cables.

The connection at the release handle and at the rear seat support

remain the same.

P91.12-2598-11

1
Cable, vertical adjustment

2
Cable, horizontal adjustment

3
Clip

4
Rubber straps

f

Remove and install cables for rear seat

adjustment
Models 163.136 /154 /172 as of 1.9.99,

163.113 /128 /157 /174 /175

40 % rear seat

AR91.12-P-1130GH

Parts ordering notes

Part no.

Designation
Quantity

163 920 04 64 38
Cable, horizontal adjustment
1

163 920 12 80
Cable, vertical adjustment
1

000 995 18 14
Clip
1

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 1

Rear axle torsion strut
seating.
6Remove nuts (75a) from
top spring strut mounting
on frame side member *BA32.25-P-1002-03D
7Detach nut (75u) from
lower suspension strut
mounting to lower
transverse control arm (67) Counterhold threaded
rod.
*BA32.25-P-1001-03D
Lethal injuries are
possible if vehicle slips off
of lifting platformAlign vehicle between the
columns of the lifting
platform and position the
four support plates at the
lifting platform support
points specified by the
vehicle manufacturer.AS00.00-Z-0010-01A
8Support lower transverse
control arm (67)
9Remove link rod (78f)
between lower transverse
control arm (67) and
torsion bar (77) *BA32.20-P-1001-04F
10Detach lower transverse
control arm (67) from rear
axle carrier Installation: The rear
axle shaft must be
horizontal when
tightening the bolts (67b).
*BA35.20-P-1003-07A
11Lower the lower transverse
control arm (67) carefully,
pull out of guide and swing
downwards
12Press the suspension strut
upwards out of the
transverse control arm (67)
and remove In the event of
stiffness, if necessary
hammer the shock
absorber (75) carefully out
of the lower transverse
control arm (67) using a
plastic-headed mallet.
13Install in the reverse order
Inspect
14Check and correct
headlamp adjustment
Check and correct
headlamp adjustment AP82.10-P-8260GH
NumberDesignationModel Series 163

2001 Mercedes-Benz ML320
1998-2005 SUSPENSION Suspension - 163 Chassis
me
Saturday, October 02, 2010 3:37:36 PMPage 26 © 2006 Mitchell Repair Information Company, LLC.

10
Remove edge guard for tilting/sliding roof

cutout

11
Release upper right B-pillar paneling

12
Remove covers at lower rear seat

Do NOT remove center cover for lower

40% seat. Do NOT reinstall curtain on 60%

front bench seat.

f

Remove and install cover on bottom of rear

seat

AR91.12-P-1100GH

13
Release side shade at the 60% bench

Fold shade upward so that the working

area is not obstructed.

14
Remove 40% rear seat

f

Remove and install bench

AR91.12-P-1010GI

Torx bit set

*000589011000


Install

15
Retrofit central interface module (1)

AZ82.60-P-0004-01A

16
Insert antenna cable for FM modulator (6) into

vehicle antenna cable (7)

17
Cover connector with self-adhesive foamed

material (8)

18
Plug remaining antenna cable of FM

modulator (9) into radio

19
Install radio (A2)

f

Remove/install radio

AR82.60-P-7502EA

20
Retrofit video monitor (2) and wiring harness

of video monitor (C)


With
glass version of electric sliding/tilting

roof, code 414a.

AZ82.60-P-0004-02A


Except
glass version of electric

sliding/tilting roof, code 414a.
AZ82.60-P-0004-02B

21
Secure upper right B-pillar paneling

Ensure that the lugs of the seat belt height

adjustment are located correctly in the recess

clearance of the paneling.

22
Install right front handle

23
Install right sun visor

f

Remove/install sun visor

AR68.60-P-5480GH

24
Install right front A-pillar cover

f

Remove/install paneling on A-pillar

AR68.30-P-4050GH

25
Re-secure upper area of rubber door seal

26
Route wiring harness of video/DVD player

(B), additional interface module (4) and wiring

harness of video monitor (C) later
Up to VIN A289564, X754619.

AZ82.60-P-0004-03A

As of VIN A289565, X754620.

AZ82.60-P-0004-03B

27
Retrofit auxiliary interface module (4) in

center console

Up to VIN A289564, X754619.

AZ82.60-P-0004-04A

As of VIN A289565, X754620.

AZ82.60-P-0004-04B

28
Install center console insulating mat

29
Install center console

f

Remove/install center console

AR68.20-P-2000GH

30.1
Plug in plug of additional interface module

and secure the wiring harness of the

additional interface module (10) to the clip

(11) together with the wiring harness of the

rear power windows in the center console

Up to VIN A289564, X754619.

30.2
Insert auxiliary interface module (13)

connector and route between center console

mount (14) and center console.

As of VIN A289565, X754620.

31.1
Secure auxiliary interface module plug in the

left rear corner of the ashtray housing using

self-adhesive foamed material (12)

Up to VIN A289564, X754619.

32
Open ashtray and cup holder and close to

check correct function

33
Attach side shade of the 60% bench

34.1
Retrofit video player (3)

AZ82.60-P-0004-05A


*BA91.12-P-1005-03A


*BA91.12-P-1008-03A

34.2
Retrofit DVD player

AZ82.60-P-0005-01GH

35
Install 40% rear seat

f

Remove and install bench

AR91.12-P-1010GI

Torx bit set

*000589011000

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2