check engine MERCEDES-BENZ ML320 1997 Complete Manual PDF

224
Malfunction and indicator lamps
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Low engine oil level warning lamp With the key in steering lock position 2, the
oil level warning lamp comes on and should
go out when the engine is running.
If the warning lamp does not go out after starting the
engine, or comes on with the engine running and at
operating temperature, the engine oil level has dropped
to approximately the minimum mark on the dipstick.
When this occurs, the warning lamp will first come on
intermittently and then stay on if the oil level drops
further.
If no oil leaks are noted, continue to drive to the nearest
service station where the engine oil should be topped to
the “full” mark on the dipstick with an approved oil.
The low engine oil level warning light should not be
ignored. Extended driving with the light illuminated
could result in serious engine damage that is not
covered by the Mercedes-Benz Limited Warranty.
In addition to the warning lamp, the engine oil level
should be periodically checked with the dipstick or via
the oil level indicator in the odometer display field, for
example during a fuel stop, or before a long trip (see
engine oil level indicator on page 89 and checking
engine oil on page 233). Low engine coolant level warning
When the coolant level warning lamp comes
on while driving, then the coolant level has
dropped below the required level, or the
coolant temperature is in the red zone. If no leaks are
noticeable and the engine temperature does not
increase, continue to drive to the nearest service station
and have coolant added to the coolant system, see
page 234. If the engine temperature reaches the red
zone, move vehicle to an area which is in a safe distance
from the roadway and turn off the engine. Also see
coolant temperature gauge on page 81.
The low engine coolant level warning should not be
ignored. Extended driving with the symbol displayed
may cause serious engine damage not covered by the
Mercedes-Benz Limited Warranty.
In cases of major or frequent minor coolant loss, have
the cooling system checked at your authorized
Mercedes-Benz Light Truck Center as soon as possible.
Notes:
Do not drive without coolant in the cooling system. The
engine will overheat causing major engine damage.
Monitor the coolant temperature gauge while driving.

225
Malfunction and indicator lamps
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Brake pad wear indicator lamp
With the key in steering lock position 2, the
indicator lamp comes on and goes out when
the engine is running.
If the indicator lamp lights up during braking, this
indicates that the brake pads are worn down.
Have the brake system checked at your authorized
Mercedes-Benz Light Truck Center as soon as possible. FSS indicator
FSS indicator (Service A), see page 87.
FSS indicator (Service B), see page 87.
The symbols appear in the main odometer display field
prior to the next suggested service. Depending on
operating conditions throughout the year, the next
service is calculated and displayed in days or distance
remaining. See page 87 for notes on the flexible service
system (FSS).

227
Contents - Practical hints
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Practical hintsFirst aid kit .....................................228
Fuses ................................................228
Electrical outlet ..............................230
Stowing things in the vehicle ......230
Hood ................................................. 231
Checking engine oil level .............233
Automatic transmission fluid level ...................................234
Engine oil consumption ................234
Coolant level ...................................234 Adding coolant ...........................235
Windshield washer/headlamp cleaning system .........................236
Windshield and
headlamp washer fluid
mixing ratio ................................237 Vehicle jack, wheel bolt
wrench and screwdriver ......... 237
Air pump ......................................... 239
Wheels ............................................ 240 Tire replacement ....................... 240
Rotating wheels ......................... 241
Spare wheel .................................... 242
Changing wheels ........................... 245
Tire inflation pressure ................. 250
Battery ............................................. 251
Jump starting ................................. 253
Towing the vehicle ........................ 255 Transmission selector lever,
manually unlocking .................. 259
Stranded vehicle ............................ 259 Exterior lamps ................................260
Headlamp assembly ................... 261
Taillamp assemblies ..................265
Adjusting headlamp aim ...............268
Remote control battery replacement .................270
Synchronizing
remote control ............................ 271
Emergency operation of sliding/pop-up roof ...................272
Emergency operation of Skyview Top ...............................273
Manual release for fuel filler flap ............................. 274
Replacing wiper blades .................275
Roof rack ......................................... 276

233
Engine compartment
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Checking engine oil level
1 Oil dipstick
2 Oil filler cap
To check the engine oil level, park vehicle on level
ground, with engine at normal operational temperature.
Check engine oil level approximately 5 minutes after
stopping the engine, allowing for the oil to return to the
oil pan. Wipe oil dipstick clean prior to checking the engine oil
level. Fully insert dipstick in tube, and remove after
three seconds to obtain accurate reading.
Oil level must be between the
lower (min) and upper (max) mark of
the dipstick.
Fill quantity between upper and lower dipstick marking,
the level is approximately 2.1 US qt (2.0 l).
Do not overfill the engine.
Excessive oil must be drained
or siphoned. It could cause damage to engine and
catalytic converter not covered by the Mercedes-Benz
Limited Warranty.
See page 224 for low engine oil level warning.
Note:
See page 89 for engine oil level indicator.

234
Engine compartment
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Automatic transmission fluid level
The transmission has a permanent fill of automatic
transmission fluid.
Regular automatic transmission fluid level checks and
changes are not required. For this reason the dipstick is
omitted.
If you notice fluid leaks or gear shifting malfunctions,
have your authorized Mercedes-Benz Light Truck Center
check the transmission fluid level.
Engine oil consumption
Engine oil consumption checks should only be made
after the break-in period. During the break-in period,
higher oil consumption may be noticed and is normal.
Frequent driving at high engine speeds results in
increased consumption. Coolant level
To check the coolant level, the vehicle must be parked
on level ground and the engine stopped.
Check coolant level only when coolant is cold.
The coolant level should reach the COLD LEVEL mark in
the reservoir.P20.30-0241-20

251
Battery
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If a tire constantly loses air, it should be inspected for
damage.
The spare tire should be checked periodically for
condition and inflation. Spare tire will age and become
worn over time even if never used, and thus should be
inspected and replaced when necessary. Battery
Important!
Battery replacement information:
The maintenance-free battery is located in the engine
compartment.
The service life of the battery is dependent on its
condition of charge. The battery should always be kept
sufficiently charged, in order to last an optimum length
of time.
Wa r n i n g !
Do not overinflate tires. Overinflating tires can
result in sudden deflation (blowout) because they
are more likely to become punctured or damaged
by road debris, potholes etc.. Follow recommended
inflation pressures.Do not overload the tires by exceeding the specified
vehicle capacity weight (as indicated by the label
on the driver’s door latch post). Overloading the
tires can overheat them, possibly causing a
blowout.
Wa r n i n g !
Failure to follow these instructions can result in
severe injury or death.Never lean over batteries while connecting, you
might get injured.Battery fluid contains sulfuric acid. Do not allow
this fluid to come in contact with eyes, skin or
clothing. In case it does, immediately flush affected
area with water and seek medical help if necessary.A battery will also produce hydrogen gas, which is
flammable and explosive. Keep flames or sparks
away from battery, avoid improper connection of
jumper cables, smoking etc..

252
Battery
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Therefore, we strongly recommend that you have the
battery charge checked frequently, and corrected if
necessary, especially if you use the vehicle less than
approximately 200 miles (300 km) per month,
mostly for short distance trips, or if it is not used for
long periods of time.
Only charge a battery with a battery charger after the
battery has been disconnected from the vehicle’s
electrical circuit.
Always disconnect the battery negative lead first and
connect last.
When removing and connecting the battery, always
make sure that all electrical consumers are off and the
key is in steering lock position 0. The battery must
always be securely installed when the vehicle is in
operation. During removal and installation always
protect the disconnected battery positive (+) terminal
with the cover attached to the battery.
While the engine is running the battery terminal clamps
must not be loosened or detached, otherwise the
generator and other electronic components would be
damaged. Note:
After reconnecting the battery also set the clock in
instrument cluster (see page 80), set date in trip
computer (see page 83), resynchronize the sliding / pop-
up roof (see page 272), the Skyview Top (see page 273)
and the electronic stability program (ESP) (see
page 206).
Battery recycling
Batteries contain material that can harm the
environment with improper disposal.
Large 12 Volt storage batteries contain lead.
Recycling of batteries is the preferred method of
disposal.
Many states require sellers of batteries to accept old
batteries for recycling.

254
Jump starting
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Proceed as follows: 1. Position the vehicle with the charged battery so that the jumper cables will reach, but never let the
vehicles touch. Make sure the jumper cables do not
have loose or missing insulation.
2. On both vehicles: • Turn off engine and all lights and accessories,
except hazard warning flashers or work lights.
• Apply parking brake and shift selector lever to
position “P”.
Important!
3. Clamp one end of the first jumper cable to the positive (+) under hood terminal of the discharged
battery and the other end to the positive (+) terminal
of the charged battery. Make sure the cable clamps
do not touch any other metal parts.
4. Clamp one end of the second jumper cable to the grounded negative (–) terminal of the charged
battery and the final connection to the negative (–)
terminal of the discharged battery. Important!
5. Start engine of the vehicle with the charged battery and run at high idle. Make sure the cables are not
on or near pulleys, fans, or other parts that move
when the engine is started. Allow the discharged
battery to charge for a few minutes. Start engine of
the disabled vehicle in the usual manner.
6. After the engine has started, remove jumper cables by exactly reversing the above installation
sequence, starting with the last connection made
first. When removing each clamp, make sure that it
does not touch any other metal while the other end
is still attached.
Notes:
If engine does not run after several unsuccessful
starting attempts, have it checked at the nearest
authorized Mercedes-Benz Light Truck Center.
Excessive unburned fuel may damage the catalytic
converter.

297
Fuels, coolants, lubricants etc.
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the engine temperature will increase due to the lower
heat transfer capability of the solution. Therefore, do not
use more than this amount of anticorrosion / antifreeze.
If the coolant level is low, water and MB anticorrosion/
antifreeze should be used to bring it up to the proper
level (have cooling system checked for signs of leakage).
The water in the cooling system must meet minimum
requirements, which are usually satisfied by normal
drinking water. If your are not sure about the water
quality, consult your authorized Mercedes-Benz Light
Truck Center.
Anticorrosion/antifreeze
Your vehicle contains a number of aluminum parts. The
use of aluminum components in motor vehicle engines
necessitates that anticorrosion / antifreeze coolant used
in such engines be specifically formulated to protect the
aluminum parts. (Failure to use such anticorrosion/
antifreeze coolant will result in a significantly
shortened service life.)
Therefore the following product is strongly
recommended for use in your vehicle: Mercedes-Benz
Anticorrosion / antifreeze agent. Before the start of the winter season (or once a year in
the hot southern regions), you should have the
anticorrosion / antifreeze concentration checked. The
coolant is also regularly checked each time you bring
your vehicle to your authorized Mercedes-Benz Light
Truck Center for service.
Anticorrosion / antifreeze quantity
Approx. freeze protection
– 35 °F
(– 37 °C) – 49
°F
(– 45 °C)
6.4 US qt
(6.0 l) 7. 0 U S q t
(6.6 l)

301
Index
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Index
Brake fluid ............................................................. 175, 294
Brake warning lamp ................................................. 219
Capacity ......................................................................293
Brake pad wear indicator .............................................225
Brake warning lamp ...................................................... 219 Brake fluid low .......................................................... 219
Brakes ....................................................173, 175, 293, 294
CCapacities Fuels, coolants, lubricants etc. ...............................292
Cargo area ....................................................................... 131 Hooks .......................................................................... 133
Loading instructions ................................................ 136
Cargo area cover blind .................................................. 137
Cargo compartment lamp .............................................. 111
Cargo floor plates
Removable .................................................................. 129
Storage ........................................................................ 130
Cargo tie-down rings ..................................................... 132
Catalytic converter ........................................................ 160
Cellular telephone ......................................................... 139
Center console .................................................................. 20
Central locking switch .................................................... 32 Central locking system .................................................... 26
Automatic central locking .........................................32
Locking and unlocking ............................................... 27
Mechanical keys ..........................................................29
Panic button .................................................................28
Remote control ............................................................26
Unlocking the liftgate ................................................. 28
Vehicle keys .................................................................24
Changing wheels ........................................................... 245 Inflating the space-saver tire ................................. 249
Charge indicator lamp .................................................. 223
CHECK ENGINE malfunction indicator lamp ............ 218
Check regularly and before a long trip ....................... 215
Checking engine oil level Via engine oil level indicator ....................................89
Via oil dipstick .......................................................... 233
Child restraint ..............................................38, 46, 53, 65
Cleaning and care of the vehicle ................................ 278
Climate control .................................................................98 Air recirculation ........................................................102
Basic setting ...............................................................100
Defogging windows ................................................... 101
Defrosting windshield .............................................. 101
Dust filter ...................................................................102
Rear window defroster ............................................. 103
Special settings ......................................................... 101