MERCEDES-BENZ ML320 2001 W163 Owner's Manual

228 First aid kit
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First aid kit
All except model ML 55 AMG:
The first aid kit is located behind the cover in the left
rear cargo compartment trim panel.
Turn both handles (1) left and open cover.
Model ML 55 AMG:
The first aid kit is stored inside the spare wheel cover
located in the cargo compartment.
Open buckles and remove spare wheel cover,
see page 242.Fuses
Before replacing a blown fuse, determine the cause of
the short circuit.
Spare fuses and a special fuse puller are supplied inside
the fuse box cover. Observe amperage and color of fuse.
Always use a new fuse for replacement. Never attempt to
repair or bridge a blown fuse.
A fuse chart can be found inside the corresponding fuse
box cover.

229 Fuses
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1Fuse box in engine compartment
To gain access to the fuse box, release clamps
(arrows), lift the fuse box cover (1) up and remove it.
To close the fuse box, engage back end of cover,
close, and secure with clamps.Auxiliary fuse box in front passenger footwell
2Auxiliary fuse box in front passenger compartment
To gain access to the fuse box, turn both locks (3)
90° counterclockwise and remove cover in direction
of arrow.
To close the fuse box, engage back end of cover, slide
the cover towards vehicle front and secure by
turning both locks (3) clockwise to the stop.
1

230 Electrical outlet
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Electrical outlet
Two electrical outlets can be found, one at the front
passenger footwell, and the other in the rear
compartment (always operational).To o p e n :
Flip up cover and insert electrical plug (cigar lighter
type).
Note:
The electrical outlets can be used to accommodate
accessories (e.g. air pump, auxiliary lamps) up to
maximum 180 W.
Stowing things in the vehicle
Wa r n i n g !
To help avoid personal injury during a collision or
sudden maneuver, always use partition net when
transporting cargo. Always fasten items being
carried as securely as possible using cargo tie-
down rings and fastening materials appropriate for
the weight and size of the load.

231 Engine compartment
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To o pen :
To unlock the hood, pull release lever (1) under the
driver’s side of the instrument panel. At the same time a
handle (2) will extend out of the radiator grill (it may be
necessary to lift the hood up slightly).
Caution!
To avoid damage to the windshield wipers or hood, open
the hood only with wipers in the parked position.Pull handle (2) to its stop out of radiator grill and open
hood (do not pull up on handle).
To c l o s e :
Lower hood and let it drop into lock from a height of
approximately 1 ft. (30 cm).
To avoid hood damage, please make sure that hood is
fully closed. If not, repeat closing procedure. Do not
push down on hood to attempt to fully close it.

232 Engine compartment
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Wa r n i n g !
To help prevent personal injury, stay clear of
moving parts when the hood is open and the engine
is running. Be sure the hood is properly closed
before driving. When closing hood, use extreme
caution not to catch hands or fingers.The radiator fan may continue to run for
approximately 30 seconds or even restart after the
engine has been turned off. Stay clear from fan
blades.
The engine is equipped with a transistorized
ignition system. Because of the high voltage it is
dangerous to touch any components (ignition coils,
spark plug sockets, diagnostic socket) of the
ignition system
• with the engine running,
• while starting the engine,
• if ignition is “on” and the engine is turned
manually.If you see flames, steam or smoke coming from the
engine compartment, or if the coolant temperature
gauge indicates that the engine is overheated, do
not open the hood. Move away from vehicle and do
not open the hood until the engine has cooled. If
necessary, call a fire department.

233 Engine compartment
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cluster displayPractical hintsCar care Index Checking engine oil level
1Oil dipstick
2Oil filler cap
To check the engine oil level, park vehicle on level
ground, with engine at normal operational temperature.
Check engine oil level approximately 5 minutes after
stopping the engine, allowing for the oil to return to the
oil pan.Wipe oil dipstick clean prior to checking the engine oil
level. Fully insert dipstick in tube, and remove after
three seconds to obtain accurate reading.
Oil level must be between the
lower (min) and upper (max) mark of
the dipstick.
Fill quantity between upper and lower dipstick marking,
the level is approximately 2.1 US qt (2.0 l).
Do not overfill the engine.
Excessive oil must be drained
or siphoned. It could cause damage to engine and
catalytic converter not covered by the Mercedes-Benz
Limited Warranty.
See page 224 for low engine oil level warning.
Note:
See page 89 for engine oil level indicator.

234 Engine compartment
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Automatic transmission fluid level
The transmission has a permanent fill of automatic
transmission fluid.
Regular automatic transmission fluid level checks and
changes are not required. For this reason the dipstick is
omitted.
If you notice fluid leaks or gear shifting malfunctions,
have your authorized Mercedes-Benz Light Truck Center
check the transmission fluid level.
Engine oil consumption
Engine oil consumption checks should only be made
after the break-in period. During the break-in period,
higher oil consumption may be noticed and is normal.
Frequent driving at high engine speeds results in
increased consumption.Coolant level
To check the coolant level, the vehicle must be parked
on level ground and the engine stopped.
Check coolant level only when coolant is cold.
The coolant level should reach the COLD LEVEL mark in
the reservoir.P20.30-0241-20

235 Engine compartment
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cluster displayPractical hintsCar care Index Adding coolant
If coolant has to be added, a 50 / 50 mixture of water and
MB anticorrosion / antifreeze should be added.
After adding coolant, close cap until you hear it click a
few times.
The drain plugs for the cooling system are located on
the left and right side of the engine block directly above
the engine mounts and at the bottom of the radiator.
Anticorrosion / antifreeze mixture, see page 297.
Wa r n i n g !
In order to avoid possible serious burns or injury:
• Use extreme caution when opening the hood if
there are any signs of steam or coolant leaking
from the cooling system, or if the coolant
temperature gauge indicates that the coolant is
overheated.
• Do not remove pressure cap on coolant
reservoir if engine temperature is above 194°F
(90°C). Allow engine to cool down before
removing cap. The coolant reservoir contains
hot fluid and is under pressure.• Using a rag, slowly open cap approximately
1/2 turn to relieve excess pressure. If opened
immediately, scalding hot fluid and steam will
be blown out under pressure.• Do not spill antifreeze on hot engine parts.
Antifreeze contains ethylene glycol which may
burn if it comes into contact with hot engine
parts.

236 Engine compartment
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Windshield washer/headlamp cleaning system
The reservoir should be refilled with MB Windshield
washer concentrate and water (or commercially
available premixed windshield washer solvent/
antifreeze, depending on ambient temperatures).
1Windshield washer / headlamp cleaning / rear
window wiper / washer system fluid reservoir
Vehicles without headlamp cleaning system:
Capacity approximately 5.3 US qt (5.0 l).
Vehicles with headlamp cleaning system:
Capacity approximately 8.0 US qt (7.6 l).
Wa r n i n g !
Washer solvent / antifreeze is highly flammable. Do
not spill washer solvent / antifreeze on hot engine
parts, because it may burn. You can be seriously
burned.

237 Windshield wiper
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fluid mixing ratio
For temperatures above freezing:
MB Windshield Washer Concentrate “S” and water
1 part “S” to 100 parts water
(40 ml “S” to 1 gallon water).
For temperature below freezing:
MB Windshield Washer Concentrate “S” and
commercially available premixed windshield washer
solvent / antifreeze
1 part “S” to 100 parts solvent
(40 ml “S” to 1 gallon solvent).Vehicle jack, wheel bolt wrench and screwdriver
Wa r n i n g !
The jack is designed exclusively for jacking up the
vehicle at the jack take-up brackets built into either
side of the vehicle. To help avoid personal injury,
use the jack only to lift the vehicle during a wheel
change. Never get beneath the vehicle while it is
supported by the jack. Keep hands and feet away
from the area under the lifted vehicle. Always
firmly set parking brake and block wheels before
raising vehicle with jack.Do not disengage parking brake while the vehicle is
raised. Be certain that the jack is always vertical
when in use, especially on hills. Always try to use
the jack on level surface. Be sure that the jack arm
end is fully seated in the jack take-up bracket.
Always lower the vehicle onto sufficient capacity
jackstands before working under the vehicle.