wheel MERCEDES-BENZ ML320 2001 W163 Owner's Manual

1 Contents
IntroductionProduct information .......................... 7
Roadside assistance ......................... 10
Where to find it ................................ 14
Reporting Safety Defects ................ 16Instruments and controlsInstruments and controls ............... 18
Center console .............................. 20
Overhead control panel ............... 21OperationVehicle keys ...................................... 24
Start lock-out .................................... 25
General notes on the
central locking system ............... 26
Central locking system ................... 26
Radio frequency
remote control .............................. 26
Unlocking the liftgate .................. 28
Panic button .................................. 28
Mechanical keys ........................... 29Doors ................................................. 30
Central locking switch .................... 32
Automatic central locking .......... 32
Emergency unlocking in case
of accident ................................... 33
Liftgate .............................................. 34
Antitheft alarm system ................... 35
Tow-away alarm and
glass breakage sensor ............... 36
Seats, front ....................................... 37
Manual seats ................................ 39
Power seats ................................... 40
Head restraint ...............................41
Heated seats ..................................... 44
Seat belts and integrated
restraint system .......................... 46
Seat belts .......................................... 46
Seat belt nonusage
warning system ............................ 47
BabySmart
TM airbag
deactivation system ................... 53
Self-test BabySmart
TM
without special child
seat installed ................................ 53Supplemental restraint
system (SRS) ................................ 54
Emergency tensioning
retractor (ETR) ............................. 55
Airbags .............................................. 56
Safety guidelines for the
seat belt, emergency
tensioning retractor
and airbag ..................................... 63
Infant and child
restraint systems .......................... 65
Adjustable steering wheel .............. 70
Inside rear view mirror .................. 71
Antiglare night position .............. 71
Exterior rear view mirrors ............. 73
Exterior rear view mirror,
electrically folding ....................... 75
Instrument cluster ........................... 76
Indicator lamps in the
instrument cluster ...................... 78
Trip computer ................................... 83
Flexible service system (FSS) ........ 87
Engine oil level indicator ................ 89
Exterior lamp switch ....................... 90

3 ContentsSnow chains ................................ 179
Winter driving instructions ...... 180
Deep water .................................. 181
Passenger compartment ........... 182
Traveling abroad ........................ 182
Off-Road driving ............................. 183
Trailer towing ................................. 190
Cruise control ................................. 196
Brake assist system (BAS) ............ 199
Antilock brake system (ABS) ....... 201
Four-wheel electronic
traction system (4-ETS+) ..........203
Electronic brake
proportioning (EBP) ..................204
Electronic stability program
(ESP) ...........................................205
Transmission control –
LOW RANGE mode ...................209
What you should know
at the gas station ....................... 212
Check regularly and
before a long trip ....................... 215
Instrument cluster displayMalfunction and indicator
lamps in the
instrument cluster .....................218
On-board diagnostic system –
Check engine malfunction
indicator lamp .............................218
Brake warning lamp ...................219
Supplemental restraint system
(SRS) indicator lamp .................. 219
Fuel reserve warning ................ 220
Electronic stability
program (ESP) / Electronic
traction system (ETS) –
warning lamp ............................. 221
BAS/ESP malfunction
indicator lamp ............................ 221
4-ETS malfunction
indicator lamp ............................ 221
LOW RANGE
indicator lamp ............................ 221
ABS malfunction
indicator lamp ............................ 222Adjustable steering wheel –
indicator lamp .............................222
AIRBAG OFF
indicator lamp .............................222
Seat belt warning lamp .............223
Charge indicator lamp ...............223
Low engine oil level
warning lamp ..............................224
Low engine coolant
level warning ..............................224
Brake pad wear
indicator lamp .............................225
FSS indicator ...............................225

4 Contents
Practical hintsFirst aid kit .....................................228
Fuses ................................................228
Electrical outlet ..............................230
Stowing things in the vehicle ......230
Hood ................................................. 231
Checking engine oil level .............233
Automatic transmission
fluid level ...................................234
Engine oil consumption ................234
Coolant level ...................................234
Adding coolant ...........................235
Windshield washer/headlamp
cleaning system .........................236
Windshield and
headlamp washer fluid
mixing ratio ................................237Vehicle jack, wheel bolt
wrench and screwdriver ......... 237
Air pump ......................................... 239
Wheels ............................................ 240
Tire replacement ....................... 240
Rotating wheels ......................... 241
Spare wheel .................................... 242
Changing wheels ........................... 245
Tire inflation pressure ................. 250
Battery ............................................. 251
Jump starting ................................. 253
Towing the vehicle ........................ 255
Transmission selector lever,
manually unlocking .................. 259
Stranded vehicle ............................ 259Exterior lamps ................................260
Headlamp assembly ................... 261
Taillamp assemblies ..................265
Adjusting headlamp aim ...............268
Remote control
battery replacement .................270
Synchronizing
remote control ............................ 271
Emergency operation of
sliding/pop-up roof ...................272
Emergency operation of
Skyview Top ...............................273
Manual release for
fuel filler flap ............................. 274
Replacing wiper blades .................275
Roof rack ......................................... 276

5 Contents
Vehicle careCleaning and care
of the vehicle .............................278
Power washer ..............................279
Tar stains .....................................279
Paintwork, painted body
components .................................279
Engine cleaning ..........................280
Vehicle washing .........................280
Ornamental moldings ................280
Headlamps, taillamps,
turn signal lenses ......................280
Window cleaning ........................ 281
Wiper blades ............................... 281
Light alloy wheels ...................... 281
Instrument cluster ..................... 281
Steering wheel and
gear selector lever ...................... 281Cup holder .................................. 282
Seat belts ..................................... 282
Headliner .................................... 282
Upholstery .................................. 282
Hard plastic trim items ............. 282
Plastic and rubber parts ........... 282
Technical dataSpare parts service ....................... 284
Warranty coverage ........................ 284
Identification labels ...................... 285
Layout of poly-V-belt drive ........... 286
Technical data ................................ 287
Fuels, coolants, lubricants
etc. – capacities ........................ 292
Engine oils ...................................... 294
Engine oil additives ...................... 294
Air conditioner refrigerant .......... 294Brake fluid ......................................294
Premium unleaded gasoline ........295
Fuel requirements .........................295
Gasoline additives .........................296
Coolants ...........................................296
Consumer information ..................298
IndexIndex ................................................300

13 Introduction
Wa r n i n g !
This Sport Utility Vehicle is designed for both on-road and off-road use. It can go places and perform tasks for
which conventional 2-wheel drive passenger cars were not intended. This vehicle will handle and maneuver
differently from conventional passenger cars in driving conditions which may occur on streets, highways and
off-road use.This vehicle has a higher ground clearance and a higher center of gravity than many passenger cars. As with
other vehicles of this type, if you make sharp turns at excessive speeds or abrupt maneuvers, the vehicle may
roll over or may go out of control and crash. Utility vehicles have a significantly higher rollover rate than
other types of vehicles. Failure to operate this vehicle safely may result in an accident, rollover of the vehicle,
and severe or fatal injury.Before you start to drive this vehicle, read the Operator’s Manual. Take time to become familiar with the
driving characteristics of this vehicle. Be sure you are familiar with all vehicle controls. Learn how your
vehicle handles on different road surfaces. Do not attempt sharp turns at excessive speeds or abrupt
maneuvers or other unsafe driving actions that can cause loss of vehicle control. When driving off-road or
working the vehicle, do not overload it. And, always wear your seat belts at all times. In a rollover crash, an
unbelted person is significantly more likely to die than a person wearing a seat belt.

19 Instruments and controls
Te ch n ica l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index For more detailed descriptions see index on page 300.
For adjustment of air outlets, refer to climate control,
see page 98.
1Cup holder, see page 114
2Parking brake release, see page 173
3Parking brake pedal, see page 173
4Steering wheel adjustment lever, see page 70
5Headlamp washer switch, see page 94
6Exterior lamp switch, see page 90
7Cruise control switch, see page 196
8Instrument cluster, see page 76
9Hazard warning flasher switch, see page 94
10Horn (with key in steering lock position 1 or 2),
Driver airbag, see page 56
11Steering lock with ignition / starter switch, see
page 162
12Switch for exterior rear view mirrors, electrically
folding, see page 75
13Windshield wiper / washer switch, see page 9514Transmission control – LOW RANGE mode, see
page 209
15Indicator lamp for antitheft alarm system
16Auxiliary front fog lamp / rear fog lamp switch, see
page 92
17MCS (Optional Modular Control System), see
separate operator’s manual
18Front passenger airbag, see page 56
19Glove box (illuminated with key in steering lock
position 1 or 2)
20Cup holder, see page 114
21Storage compartment
22Air recirculation switch, see page 98
23Air conditioner on /off switch, see page 98
24Air volume control switch
25Temperature selector switch
26Air distribution switch
27Electrical outlet, see page 230

22 Contents - Operation
Te ch n ica l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
OperationVehicle keys ...................................... 24
Start lock-out .................................... 25
General notes on the
central locking system ............... 26
Central locking system ................... 26
Radio frequency
remote control .............................. 26
Unlocking the liftgate .................. 28
Panic button .................................. 28
Mechanical keys ........................... 29
Doors .................................................. 30
Central locking switch .................... 32
Automatic central locking .......... 32
Emergency unlocking in case
of accident .................................... 33
Liftgate ............................................... 34
Antitheft alarm system ................... 35
Tow - aw ay a lar m a n d
glass breakage sensor ................ 36
Seats, front ........................................ 37
Manual seats ................................. 39
Power seats ................................... 40Head restraint ...............................41
Heated seats ..................................... 44
Seat belts and integrated
restraint system .......................... 46
Seat belts .......................................... 46
Seat belt nonusage
warning system ............................ 47
BabySmart
TM airbag
deactivation system ................... 53
Self-test BabySmart
TM
without special child
seat installed ................................ 53
Supplemental restraint
system (SRS) ............................... 54
Emergency tensioning
retractor (ETR) ............................ 55
Airbags .............................................. 56
Safety guidelines for the
seat belt, emergency
tensioning retractor
and airbag ..................................... 63
Infant and child
restraint systems ......................... 65
Adjustable steering wheel .............. 70
Inside rear view mirror ...................71Antiglare night position .............. 71
Exterior rear view mirrors ............. 73
Exterior rear view mirror,
electrically folding ....................... 75
Instrument cluster ........................... 76
Indicator lamps in the
instrument cluster ...................... 78
Trip computer ................................... 83
Flexible service system (FSS) ........ 87
Engine oil level indicator ................ 89
Exterior lamp switch ....................... 90
Fo g la mp sw itch
(except Canada) .......................... 92
Fo g la mp sw itch
(Canada only) .............................. 93
Hazard warning flasher
switch ............................................ 94
Headlamp cleaning system ............ 94
Windshield wiper/washer
switch ............................................ 95
Rear window wiper/washer ........... 96
Climate control ................................. 98
Basic setting – Heater ............... 100

33 Central locking system
Te ch n ica l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Notes:
If doors are unlocked with the central locking switch
after activating the automatic central locking, and
neither door is opened, then the doors remain unlocked
even at vehicle speeds of approximately 9 mph
(15 km / h) or more.
If a door is opened from the inside at speeds of
approximately 9mph (15km/h) or less with the
automatic central locking activated, the door will again
be automatically locked at speeds of approximately
9 mph (15 km / h) or more.
Important!
When towing the vehicle, or with the vehicle on a
dynamometer test stand, please, note the following:
With the engine running, the vehicle doors will lock if
the left front wheel spins at vehicle speeds of
approximately 9 mph (15 km / h) or more.
To prevent vehicle door locks from locking, deactivate
the automatic central locking.Emergency unlocking in case of accident
The doors unlock automatically a short time after an
accident in which an airbag or emergency tensioning
retractor deploys (this is intended to aid rescue and
exit). However, the key must still be in the steering lock
position 1 or 2.
Additionally the hazard warning flashers turn on
automatically and the interior lights switch on for
approximately 30 minutes.

38 Seats
Te ch n ica l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Important!
Prior to operating the vehicle, the driver should adjust
the seat height for proper vision as well as fore / aft
placement and backrest angle to insure adequate
control, reach, operation, and comfort. The head
restraint should also be adjusted for proper height. See
also airbag section on page 56 for proper seat
positioning.
In addition, also adjust the steering wheel to ensure
adequate control, reach, operation, and comfort.
Both the inside and outside rear view mirrors should be
adjusted for adequate rearward vision.
Fasten seat belts. Infants and small children should be
seated in a properly secured restraint system that
complies with U.S. Federal Motor Vehicle Safety
Standard 213 and Canadian Motor Vehicle Safety
Standard 213.
All seat, head restraint, steering wheel, and rear view
mirror adjustments as well as fastening of seat belts
should be done before the vehicle is put into motion.
Wa r n i n g !
Children 12 years old and under must never ride in
the front seat, except in a Mercedes-Benz
authorized BabySmart
TM compatible child seat,
which operates with the BabySmart
TM system
installed in the vehicle to deactivate the passenger
side front airbag when it is properly installed.
Otherwise they will be struck by the airbag when it
inflates in a crash. If this happens, serious or fatal
injury can result.
According to accident statistics, children are safer
when properly restrained in the rear seating
positions than in the front seating positions.
Infants and small children must ride in the back
seats and be seated in an appropriate infant or
child restraint system, which is properly secured
with the vehicle’s seat belt, fully in accordance
with the child seat manufacturer’s instructions.A child’s risk of serious or fatal injuries is
significantly increased if the child restraints are
not properly secured in the vehicle and the child is
not properly secured in the child restraint.

39 Seats
Te ch n ica l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Manual seats (ML 320)
We recommend to adjust the manual seat in the
following order:
1Seat, fore / aft
Lift handle (1), slide seat to desired position and
allow handle to reengage. Check for proper
engagement before driving. The position should be
as far rearward as possible, consistent with ability to
properly operate controls.2Seat cushion inclination adjustment
Raise lever (2), move seat cushion to desired
position. Release lever.
3Backrest adjustment
Turn handwheel (3).
4Head restraint height
Raising:
Pull up on head restraint.
Lowering:
Push button (4), located at top of seat back, and
push down on head restraint.
Adjust head restraint to support the back of the head
approximately at ear level. The head restraint angle
can also be adjusted manually.
See page 43 for removing head restraints.