MERCEDES-BENZ ML320 2002 W163 Owner's Manual
Manufacturer: MERCEDES-BENZ, Model Year: 2002, Model line: ML320, Model: MERCEDES-BENZ ML320 2002 W163Pages: 342, PDF Size: 13.75 MB
Page 291 of 342

288 Exterior lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index
Pull off electrical connector (2).
Squeeze tabs (3) together and remove bulb holder.
Push bulb into socket, turn counterclockwise and
remove.
Insert new bulb in socket, push in and twist clockwise.
Reinstall bulb holder.
Reinstall electrical connector (2).
Reinstall taillamp.Additional turn signals on the exterior mirror
The Additional turn signals on the exterior mirror are
equipped with LEDs.
Have the system checked at an authorized
Mercedes-Benz Center if a malfunction occurs.
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![MERCEDES-BENZ ML320 2002 W163 Owners Manual 289 Exterior lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index License plate lamps (C 5 W [tubular] bulb)
Remove both securi MERCEDES-BENZ ML320 2002 W163 Owners Manual 289 Exterior lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index License plate lamps (C 5 W [tubular] bulb)
Remove both securi](/img/4/3367/w960_3367-291.png)
289 Exterior lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index License plate lamps (C 5 W [tubular] bulb)
Remove both securing screws, remove lamp and take
out bulb.High mounted stop lamp (1073 [32 cp bulb])
To replace bulb, squeeze both sides (1, arrows) of cover,
fold forward and remove.
Press tab (2, arrow) on reflector and remove reflector.
Press bulb down, turn counterclockwise and remove.
Insert new bulb in socket, push in and twist clockwise.
Reinstall reflector.
Position tabs of cover in slots (3, arrows) and reinstall
cover until properly seated.
P82.10-2347-26
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290 Exterior lamps
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Adjusting headlamp aim
Correct headlamp adjustment is extremely important.
To check and readjust a headlamp, follow steps 1
through 6.
Please note:
•High beam adjustments simultaneously aim the low
beam.
•Vehicle should have a normal trunk load.1. Park vehicle on level surface approximately 6 inches
(152 mm) from a vertical test screen or wall. The
centerline of the vehicle must be at a 90
° angle to
the test screen.
2. (High beams on):
Using a carpenter’s level, align and mark a vertical
centerline (1) on the test screen for each headlamp
lens at a distance of 25
3/4inches (654 mm) from
the vertical centerline. As a check, the distance
between centerlines should be 51
1/2inches
(1308 mm). The star emblem on the hood may be
used to determine the vehicle centerline. If the
distance does not check, have the system verified at
an authorized Mercedes-Benz Light Truck Center.
3. Move vehicle on the level surface 25 feet (7.6 m)
straight back from the wall.
4. Open hood.
VH
low beam
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291 Exterior lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index 5. (High beams on):
Simultaneously turn adjusting screws (1 and 2 on
page 283 or 284) counterclockwise to adjust
headlamp downward, clockwise upward.
Graduations:
screw 1: 0.50
° pitch,
screw 2: 0.67° pitch.
6. Horizontal headlamp aim (High beams on):
Turn adjusting screw (2) (left headlamp:
counterclockwise to adjust to the left, clockwise to
the right [right headlamp in opposite direction])
until the headlamp (high beam pattern) is centered
about the vertical centerline (1) as shown.
The left and right headlamps must be adjusted
individually.
Graduations: 0.33
° pitch.Note:
If it is not possible to obtain a proper headlamp
adjustment, have the system checked at your authorized
Mercedes-Benz Light Truck Center.
Page 295 of 342

292 Remote control
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index
Remote control battery replacement
Changing batteries
Unfold master key from holder by pressing key release
button. Pull off battery cover (1).
Change batteries, inserting new ones with (+) side
facing up.
Press battery cover onto housing until locked in place.Notes:
To assure proper operation of the remote control, push
each button. Repeat battery installation, if remote
control does not function correctly.
If the remote control does not function correctly after
repeating battery installation, the system may have to be
resynchronized, see below.
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293 Remote control
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index Synchronizing remote control
If the remote control does not function correctly and the
batteries are in order, the system may have to be
resynchronized.
Turn key in steering lock to position 2, then to
position 0 and remove.
Within 10 seconds, push and hold button‹ while
pushing buttonŒ five times.
Release the button, and press‹, Œ orŠ once.
Check all functions. The remote control should once
again be operational.
Note:
If it is not possible to resynchronize the remote control,
have the system checked at your authorized Mercedes-
Benz Light Truck Center.Important!
Batteries contain materials that can harm the
environment if disposed of improperly. Recycling of
batteries is the preferred method of disposal. For
disposal, please follow manufacturer’s recommendation
on battery package.
Replacement Battery:
Lithium, type CR 2025 or equivalent.
Page 297 of 342

294 Emergency operation of sliding/pop-up roof
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cluster displayPractical hintsCar care Index
Emergency operation of sliding/pop-up roof
The sliding / pop-up roof can be opened or closed
manually should an electrical malfunction occur.
The sliding / pop-up roof drive is located behind the
cover between the front interior lamps.
1. Open cover by using a flat blade screw driver at top
edge.
2. Obtain crank (supplied with vehicle) and insert in
hexagon drive hole, located at rear end of the open
cover.Note:
Push crank upward while turning it, to disengage the
electric motor.
To slide the roof closed or to raise the roof at the rear:
turn crank clockwise.
To slide the roof open or to lower the roof at the rear:
turn crank counterclockwise.
Synchronizing the sliding / pop-up roof
After manually operating the sliding / pop-up roof, a
timing synchronization is needed for future electrical
operation of the roof. To do so, remove fuse for sliding/
pop-up roof operation, located in fuse box, for one
second and reinstall. Now push and hold switch until
the sliding / pop-up roof is fully raised. Continue to hold
switch for another second.
For notes on fuses, see page 250.
RESETMODEMODE
Page 298 of 342

295 Manual release for fuel filler flap
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index Manual release for fuel filler flap
The manual release is located behind the cover in the
left rear compartment trim panel.
In case the central locking system does not release the
fuel filler flap, turn the lock rod (1) clockwise (arrow) to
the end stop and open fuel filler flap.
ML 55 AMG:
First remove the space-saver tire from its holder, see
page 264.Replacing wiper blades
For safety reasons, remove key from steering lock before
replacing the wiper blade, otherwise the motor can
suddenly turn on and cause injury.
Notes:
Do not open engine hood with wiper arm folded forward.
Do not allow the wiper arm to contact the windshield
glass without a wiper blade inserted. The glass may be
scratched or broken.
Make certain that the wiper blade is properly installed.
An improperly installed wiper blade may cause
windshield damage.
The wiper with air spoiler should be mounted on the
driver’s side.
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296 Roof rack
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index
Replacing windshield/rear window wiper blade
Removal:
Fold wiper arm (1) forward (windshield) / rearward (rear
window) and turn wiper blade (2) at a right angle to the
arm. Push safety tab (3) of attachment link (4) and slide
the wiper blade from the end of the wiper arm. Remove
the wiper blade.
Installation:
Slide wiper blade into end of wiper arm until it locks in
place.Roof rack
Use only those roof racks approved by Mercedes-Benz.
Follow manufacturer’s installation instructions. They
mount to the roof rails and do not require additional
supports (e.g. suction cups or legs). Such supports may
lead to marring of the paint or denting the roof. For
further information inquire at your Mercedes-Benz
Light Truck Center.
Take into consideration that when the roof rack is
loaded, the handling characteristics are different from
those when operating the vehicles without the roof rack
loaded.
P82.30-0338-26
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297 Contents - Car care
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Vehicle careCleaning and care of the vehicle .298
Power washer ..............................299
Tar stains .....................................299
Paintwork, painted body
components .................................299
Engine cleaning ..........................300
Vehicle washing .........................300
Ornamental moldings ................300
Headlamps, taillamps,
turn signal lenses ......................300
Cleaning the parktronic
system sensors ........................... 301Window cleaning ....................... 301
Wiper blades .............................. 301
Light alloy wheels ..................... 302
Instrument cluster ..................... 302
Steering wheel and
gear selector lever ..................... 302
Cup holder .................................. 302
Seat belts ..................................... 302
Headliner .................................... 302
Upholstery .................................. 303
Hard plastic trim items ............. 303
Plastic and rubber parts ........... 303