engine MERCEDES-BENZ ML320 2002 W163 Owner's Manual

Our company and staff congratulate you on the purchase of your new Mercedes-Benz.
Your selection of our product is a demonstration of your trust in our company name. Further, it exemplifies your desire
to own an automobile that will be as easy as possible to operate and provide years of service.
Your Mercedes-Benz represents the efforts of many skilled engineers and craftsmen. To ensure your pleasure of
ownership, and for your safety and that of your passengers, we ask you to make a small investment of your time:
•Please read this manual carefully before putting it aside. Then return it to your vehicle where it will be handy for
your reference.
•Please abide by the recommendations contained in this manual. They are designed to acquaint you with the
operation of your Mercedes-Benz.
•Please abide by the warnings and cautions contained in this manual. They are designed to help improve the safety
of the vehicle operator and occupants.
We extend our best wishes for many miles of safe, pleasurable driving.
DaimlerChrysler AG

1 Contents
IntroductionProduct information .......................... 7
Roadside assistance ......................... 10
Where to find it ................................ 14
Reporting Safety Defects ................ 16Instruments and controlsInstruments and controls ............... 18
Center console .............................. 20
Overhead control panel ............... 21OperationVehicle keys ...................................... 24
Start lock-out .................................... 25
General notes on the
central locking system ............... 25
Central locking system ................... 26
Radio frequency
remote control .............................. 26
Unlocking the liftgate .................. 27
Panic button .................................. 28
Mechanical keys ........................... 29Doors ................................................. 30
Central locking switch .................... 32
Automatic central locking .............. 33
Emergency unlocking
in case of accident ...................... 33
Liftgate .............................................. 34
Antitheft alarm system ................... 36
Tow-away alarm and
glass breakage sensor ............... 37
Seats, front ....................................... 38
Manual seats ................................ 40
Power seats .................................... 41
Head restraint .............................. 42
Memory function ......................... 43
Heated seats ..................................... 46
Seat belts and
integrated restraint system ....... 48
Seat belts .......................................... 48
Seat belt nonusage
warning system ............................ 49
BabySmart
TM airbag
deactivation system ................... 55
Self-test BabySmart
TM without
special child seat installed ......... 55Supplemental restraint
system (SRS) ................................ 56
Emergency tensioning
retractor (ETR) ............................. 57
Airbags .............................................. 58
Safety guidelines for
the seat belt, emergency
tensioning retractor
and airbag ..................................... 66
Infant and
child restraint systems ................ 68
Adjustable steering wheel .............. 74
Inside rear view mirror .................. 75
Antiglare night position .............. 75
Exterior rear view mirrors ............. 77
Exterior rear view mirror,
electrically folding ....................... 79
Instrument cluster ........................... 82
Indicator lamps in
the instrument cluster ............... 84
Trip computer ................................... 89
Flexible service system
(FSS) .............................................. 94
Engine oil level indicator ................ 96
Exterior lamp switch ....................... 97

2 Contents
Headlamp mode ............................... 99
Night security illumination ......... 101
Locator lighting .......................... 102
Fog lamp switch ............................ 103
Hazard warning flasher
switch .......................................... 104
Headlamp cleaning system .......... 104
Windshield wiper/washer
switch .......................................... 105
Rear window wiper/washer ......... 106
Automatic climate control ............ 108
Dust filter ..................................... 111
Basic setting –
automatic mode .......................... 112
Programming the basic
temperature setting ....................113
Special settings ...........................114
Air volume, manual ....................114
Air distribution, manual ............114
Defroster/Windows fogged up on
the inside ......................................115
Air recirculation ..........................116
Economy mode ............................117Residual engine
heat utilization ............................ 117
Switching the
automatic climate control
on and off ..................................... 118
Switching off the
rear passenger compartment
ventilation and the
rear control panel ....................... 118
Rear passenger compartment
climate control .......................... 119
Manual setting of air volume
and air distribution in the rear
passenger compartment ............ 119
Rear passenger compartment
adjustable air outlets ............... 120
Rear window defroster ..................121
Power windows .............................. 122
Rear quarter windows .................. 125
Sliding/pop-up roof ....................... 126
Interior lighting ............................. 128
Sun visors ........................................ 131
Illuminated vanity mirrors ........... 131
Interior .............................................132Storage compartments,
armrest and cup holder ........... 132
Glove box ..................................... 133
Armrest in rear bench seat .......... 136
Ashtrays .......................................... 137
Lighter ............................................. 138
Split rear seat bench ..................... 139
Easy entry/exit feature ............. 142
Rear seat head restraints .......... 143
Third row seats .............................. 144
Removable cargo floor plates ....... 147
Enlarged cargo area ....................... 149
Cargo tie-down rings ..................... 150
Hooks ............................................... 151
Partition net .................................... 151
Loading instructions ..................... 154
Cargo area cover blind .................. 155
Telephone, general ........................ 157
Cellular telephone ......................... 157
Garage door opener ....................... 158

3 Contents
DrivingControl and operation of
radio transmitters ..................... 164
The first 1 000 miles
(1 500 km) ................................. 165
Maintenance ................................... 165
Tele Aid ........................................... 166
Catalytic converter ........................ 178
Emission control ............................ 179
Steering lock ................................... 180
Starting and turning off
the engine .................................. 182
Automatic transmission ............... 183
Parking brake ................................. 191Driving instructions .......................192
Drive sensibly – save fuel .........192
Drinking and driving .................192
Pedals ...........................................192
Power assistance .........................193
Brakes ...........................................193
Driving off ....................................194
Parking .........................................195
Tires ..............................................195
Snow chains ................................199
Winter driving instructions ......199
Deep water .................................. 201
Passenger compartment ........... 201
Traveling abroad ........................ 201
Off-Road driving ............................ 202
Trailer towing ................................ 209
Cruise control .................................214Brake assi st system
(BAS) ........................................... 217
Antilock brake system
(ABS) ........................................... 219
Four-wheel electronic
traction system (4-ETS+) .......... 221
Electronic brake proportioning
(EBP) ...........................................222
Electronic stability program
(ESP) ...........................................223
Transmission control –
LOW RANGE mode ...................227
Parking assist
(Parktronic) ..............................230
What you should know
at the gas station .......................235
Check regularly and
before a long trip ......................238

4 Contents
Instrument cluster displayMalfunction and
indicator lamps in
the instrument cluster .............240
On-board diagnostic system –
Check engine malfunction
indicator lamp .............................240
Brake warning lamp .................. 241
Supplemental restraint system
(SRS) indicator lamp ..................242
Fuel reserve warning .................242Electronic stability program
(ESP) / Electronic traction
system (ETS) – warning lamp .. 243
BAS/ESP malfunction
indicator lamp ............................ 243
4-ETS malfunction
indicator lamp ............................ 243
LOW RANGE
indicator lamp ............................ 243
ABS malfunction
indicator lamp ............................ 244
Adjustable steering wheel –
indicator lamp ............................ 244
AIRBAG OFF
indicator lamp ............................ 244Seat belt warning lamp .............245
Charge indicator lamp ...............245
Low engine oil level
warning lamp ..............................246
Low engine coolant level
warning ........................................246
Low windshield and
headlamp washer system fluid
level warning lamp ....................247
Brake pad wear i
ndicator lamp ..............................247
FSS indicator ...............................247

5 Contents
Practical hintsFirst aid kit .....................................250
Fuses ................................................250
Electrical outlet ..............................252
Stowing items in the vehicle ........252
Hood .................................................253
Checking engine oil level .............255
Automatic transmission
fluid level ...................................256
Engine oil consumption ................256
Coolant level ...................................256
Adding coolant ...........................257
Windshield washer/headlamp
cleaning system .........................258
Windshield and headlamp
washer fluid mixing ratio .........259Ve h i c l e j a c k ,
wheel bolt wrench and
screwdriver ............................... 259
Air pump ......................................... 261
Wheels ............................................ 262
Tire replacement ....................... 262
Rotating wheels ......................... 263
Spare wheel .................................... 264
Changing wheels ........................... 267
Tire inflation pressure ................. 272
Battery ............................................. 273
Jump starting ................................. 275
Towing the vehicle ........................ 277
Transmission selector lever,
manually unlocking .................. 281
Stranded vehicle ............................ 281Exterior lamps ................................282
Headlamp assembly ...................283
Taillamp assemblies ..................287
Adjusting headlamp aim ...............290
Remote control battery
replacement ...............................292
Synchronizing
remote control ............................293
Emergency operation of
sliding/pop-up roof ...................294
Manual release for
fuel filler flap .............................295
Replacing wiper blades .................295
Roof rack .........................................296

6 Contents
Vehicle careCleaning and care of the vehicle .298
Power washer ..............................299
Tar stains .....................................299
Paintwork, painted body
components .................................299
Engine cleaning ..........................300
Vehicle washing .........................300
Ornamental moldings ................300
Headlamps, taillamps, turn signal
lenses ...........................................300
Cleaning the parktronic system
sensors ......................................... 301
Window cleaning ........................ 301
Wiper blades ............................... 301
Light alloy wheels ......................302
Instrument cluster .....................302
Steering wheel and gear selector
lever ..............................................302
Cup holder ...................................302
Seat belts .....................................302
Headliner .....................................302
Upholstery ...................................303Hard plastic trim items ............. 303
Plastic and rubber parts ........... 303
Technical dataSpare parts service ....................... 306
Warranty coverage ........................ 306
Identification labels ...................... 307
Layout of poly-V-belt drive ........... 308
Technical data ................................ 309
Fuels, coolants, lubricants etc. –
capacities .................................... 314
Engine oils ....................................... 316
Engine oil additives ....................... 316
Air conditioner refrigerant ........... 316
Brake fluid ....................................... 316
Premium unleaded gasoline ......... 317
Fuel requirements ......................... 317
Gasoline additives .......................... 318
Coolants ........................................... 318
Consumer information ................. 320
IndexIndex ................................................322

11 IntroductionChange of address or ownership
If you change your address, be sure to send in the “Change of Address Notice” found in the Service and Warranty
Information Booklet, or simply call the Mercedes-Benz Customer Assistance Center (in the USA) at
1-800-FOR-MERCedes, or Customer Service (in Canada) at 1-800-387-0100. It is in your own interest that we can
contact you should the need arise.
If you sell your Mercedes, please leave all literature with the vehicle to make it available to the next operator.
If you bought this vehicle used, be sure to send in the “Notice of Purchase of Used Car” found in the Service and
Warranty Information Booklet, or call the Mercedes-Benz Customer Assistance Center (in the USA) at
1-800-FOR-MERCedes, or Customer Service (in Canada) at 1-800-387-0100.
Operating your vehicle outside the USA or Canada
If you plan to operate your vehicle in foreign countries, please be aware that:
•Service facilities or replacement parts may not be readily available,
•unleaded gasoline for vehicles with catalytic converters may not be available; the use of leaded fuels will damage
the catalysts,
•gasoline may have a considerably lower octane rating, and improper fuel can cause engine damage.

22 Contents - Operation
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
OperationVehicle keys ...................................... 24
Start lock-out .................................... 25
General notes on the
central locking system ............... 25
Central locking system ................... 26
Radio frequency
remote control .............................. 26
Unlocking the liftgate .................. 27
Panic button .................................. 28
Mechanical keys ........................... 29
Doors .................................................. 30
Central locking switch .................... 32
Automatic central locking .............. 33
Emergency unlocking
in case of accident ...................... 33
Liftgate ............................................... 34
Antitheft alarm system ................... 36
Tow-away alarm and
glass breakage sensor ................ 37
Seats, front ........................................ 38
Manual seats ................................. 40
Power seats ................................... 41Head restraint .............................. 42
Memory function ......................... 43
Heated seats ..................................... 46
Seat belts and
integrated restraint system ....... 48
Seat belts .......................................... 48
Seat belt nonusage
warning system ............................ 49
BabySmart
TM airbag
deactivation system ................... 55
Self-test BabySmart
TM without
special child seat installed ......... 55
Supplemental restraint
system (SRS) ............................... 56
Emergency tensioning
retractor (ETR) ............................ 57
Airbags .............................................. 58
Safety guidelines for
the seat belt, emergency
tensioning retractor
and airbag ..................................... 66
Infant and
child restraint systems ............... 68
Adjustable steering wheel ............... 74
Inside rear view mirror .................. 75Antiglare night position .............. 75
Exterior rear view mirrors ............. 77
Exterior rear view mirror,
electrically folding ....................... 79
Instrument cluster ........................... 82
Indicator lamps in
the instrument cluster ............... 84
Trip computer ................................... 89
Flexible service system
(FSS) .............................................. 94
Engine oil level indicator ................ 96
Exterior lamp switch ....................... 97
Headlamp mode ............................... 99
Night security illumination ......... 101
Locator lighting .......................... 102
Fog lamp switch ............................ 103
Hazard warning flasher
switch .......................................... 104
Headlamp cleaning system .......... 104
Windshield wiper/washer
switch .......................................... 105
Rear window wiper/washer ......... 106
Automatic climate control ............ 108
Dust filter ..................................... 111

23 Contents - Operation
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Basic setting –
automatic mode .......................... 112
Programming the basic
temperature setting ....................113
Special settings ...........................114
Air volume, manual ....................114
Air distribution, manual ............114
Defroster/Windows fogged up on
the inside ......................................115
Air recirculation ..........................116
Economy mode ............................117
Residual engine
heat utilization ............................117
Switching the
automatic climate control
on and off .....................................118
Switching off the
rear passenger compartment
ventilation and the
rear control panel .......................118
Rear passenger compartment
climate control ..........................119
Manual setting of air volume
and air distribution in the rear
passenger compartment ............119Rear passenger compartment
adjustable air outlets ............... 120
Rear window defroster ..................121
Power windows .............................. 122
Rear quarter windows .................. 125
Sliding/pop-up roof ....................... 126
Interior lighting ............................. 128
Sun visors ........................................ 131
Illuminated vanity mirrors ........... 131
Interior .............................................132
Storage compartments,
armrest and cup holder ............132
Glove box ......................................133
Armrest in rear bench seat ...........136
Ashtrays ...........................................137
Lighter ..............................................138
Split rear seat bench ......................139
Easy entry/exit feature ............. 142
Rear seat head restraints ......... 143
Third row seats .............................. 144
Removable cargo floor plates ...... 147
Enlarged cargo area ...................... 149
Cargo tie-down rings .....................150
Hooks ............................................... 151Partition net .................................... 151
Loading instructions ..................... 154
Cargo area cover blind .................. 155
Telephone, general ........................ 157
Cellular telephone ......................... 157
Garage door opener ....................... 158