replacing bulbs MERCEDES-BENZ ML320 2008 W164 Owner's Manual

Contents
Replacing bulbs ................................. 463
Bulbs ............................................ 463
Replacing bulbs for front lamps.... 466
Replacing bulbs for rear lamps ..... 471
Adjusting headlamp aim ............... 473
Replacing wiper blades ...................... 475
Front wiper blades ....................... 475
Rear wiper blade .......................... 476
Flat tire .............................................. 478
Preparing the vehicle.................... 478
Mounting the spare wheel ............ 479
Bleeding the fuel system
(diesel engine only) ............................ 488
Battery ............................................... 489
Disconnecting, removing,
reinstalling and
reconnecting the battery .............. 491
Charging the battery .................... 496
Jump starting ..................................... 497
Towing the vehicle ............................. 499
Installing towing eye bolt.............. 501
Stranded vehicle .......................... 503Fuses ................................................. 504
Fuse box in
engine compartment .................... 505
Fuse box in
cargo compartment...................... 505
Fuse box in passenger
compartment ............................... 506
Emergency engine shut-down ...... 506
Technical data................................. 507
Parts service ...................................... 508
Warranty coverage............................. 509
Loss of Service and Warranty
Information Booklet ..................... 509
Identification labels ........................... 510
Layout of poly-V-belt drive ................. 512
ML 320 CDI .................................. 512
ML 350, ML 550 .......................... 512
ML 63 AMG .................................. 512
Engine................................................ 513
Rims and tires.................................... 515
Same size tires ............................. 516
Spare wheel ................................. 518Electrical system ............................... 519
Main Dimensions ............................... 520
Weights ............................................. 521
Fuels, coolants, lubricants ................. 522
Capacities .................................... 522
Engine oils ................................... 525
Engine oil additives ...................... 525
Air conditioning refrigerant .......... 525
Brake fluid.................................... 525
Premium unleaded gasoline
(gasoline engine).......................... 526
Fuel requirements ........................ 526
Gasoline additives
(gasoline engine).......................... 527
Coolants ...................................... 528
Windshield washer system and
headlamp cleaning system*......... 530
Index................................................. 531

340 Operation
At the gas station
Brake fluid
Coolant
For normal replenishing, use water (pota-
ble water quality).
For more information, see “Coolant level”
(
page 345) and see “Fuels, coolants, lu-
bricants” (
page 522).Windshield/rear window washer
system and headlamp cleaning
system*
For more information on refilling the wash-
er reservoir, see “Windshield/rear window
washer system and headlamp cleaning
system*” (
page 346).
Vehicle lighting
Check function and cleanliness. For infor-
mation on replacing light bulbs, see “Re-
placing bulbs” (
page 463).
For more information, see “Exterior lamp
switch” (
page 135).
Tire inflation pressure
For more information, see “Checking tire
inflation pressure” (
page 359).
!If you find that the brake fluid in the brake
fluid reservoir has fallen to the minimum mark or
below, have the brake system checked for brake
pad thickness and leaks immediately. Notify an
authorized Mercedes-Benz Light Truck Center
immediately. Do not add brake fluid as this will
not solve the problem. For more information, see
“Brake fluid” (
page 525).

399 Practical hints
What to do if …
Where will I find ...?
Unlocking/locking in an emergency
Resetting activated head restraints
Replacing SmartKey batteries
Replacing bulbs
Replacing wiper blades
Flat tire
Bleeding the fuel system
(diesel engine only)
Battery
Jump starting
Towing the vehicle
Fuses

463 Practical hints
Replacing bulbs
Replacing bulbs
Bulbs
Safe vehicle operation depends on proper
exterior lighting and signaling. It is there-
fore essential that all bulbs and lamp as-
semblies are in good working order at all
times.
Correct headlamp adjustment is extremely
important. Have headlamps checked and
readjusted at regular intervals and when a
bulb has been replaced. See an authorized
Mercedes-Benz Light Truck Center for
headlamp adjustment.iIf the headlamps or front fog lamps are
fogged up on the inside as a result of high humid-
ity, driving the vehicle a distance with the lights
on should clear up the fogging.iSubstitute bulbs will be brought into use
when the following lamps malfunction:

Turn signal lamps

Brake lamps

Parking lamps

Tail lamps
Read and observe the messages in the multi-
function display (
page 438).

464 Practical hints
Replacing bulbs
Front lamps
Rear lamps
LampType
1Parking and standing
lampW5W
2Headlamps:
High beam/high beam
flasher
H7 (55 W)
Bi-Xenon headlamps*:
High beam/high beam
flasher spot lamp
H7 (55 W)
3Headlamps:
Low beam
H7 (55 W)
Bi-Xenon headlamps*:
Low beam1
1Vehicles with Bi-Xenon* headlamps: Do not re-
place the Bi-Xenon bulbs yourself. Contact an
authorized Mercedes-Benz Light Truck Center.
D1S-35 W
4Additional turn signal
lampLED
5Side marker lampWY 5 W
LampType
6Turn signal lamp3457 AK
S-8
(30/2.2 cp
bulb)
7Front fog lampH11 (55 W)
Corner-illuminating
front fog lamp*
H11 (55 W)
LampType
8High mounted brake
lamp
LED
9Brake lampP21W
aBackup lampP21W
bTurn signal lampPY 21 W
cSide marker lampP 21/4 W
dTail, parking, standing
lamp, rear fog lamp
(driver’s side only)P 21/4 W
eLicense plate lampsC5W

465 Practical hints
Replacing bulbs
Notes on bulb replacement

Only use 12-volt bulbs of the same type
and with the specified watt rating.

Switch lights off before changing a bulb
to prevent short circuits.

Always use a clean lint-free cloth when
handling bulbs.

Your hands should be dry and free of oil
and grease.

If the newly installed bulb does not
come on, visit an authorized
Mercedes-Benz Light Truck Center.Have the LEDs and bulbs for the following
lamps replaced by an authorized
Mercedes-Benz Light Truck Center:

the additional turn signal lamps in the
exterior rear view mirrors

the high mounted brake lamp

the Bi-Xenon* low beam lamps

the Bi-Xenon high beam flasher spot-
light*
Warning!G
Bulbs and bulb sockets can be very hot.
Allow the lamp to cool down before chang-
ing a bulb.
Keep bulbs out of reach of children.
Halogen lamps contain pressurized gas.
A bulb can explode if you:

touch or move it when hot

drop the bulb

scratch the bulb
Wear eye and hand protection.
Because of high voltage in Xenon lamps, it is
dangerous to replace the bulb or repair the
lamp and its components. We recommend
that you have such work done by a qualified
technician.
!Do not replace the LEDs yourself. You could
otherwise damage the LEDs or parts of the vehi-
cle. Only have the LEDs replaced by a an autho-
rized Mercedes-Benz Light Truck Center.
iReplacing the bulbs for the front lamps is a
technically complex process. For your conve-
nience, we recommend that you have this work
carried out by an authorized Mercedes-Benz
Light Truck Center.
Have the headlamp adjustment checked
regularly.

466 Practical hints
Replacing bulbs
Replacing bulbs for front lamps
Before you start to replace a bulb for a
front lamp, do the following first:
Turn the exterior lamp switch to
positionM (
page 135).
Open the hood (page 341).
1Housing cover for low beam halogen
headlamp
2Housing cover for high beam halogen
bulb (high beam and high beam flasher)
3Bulb socket for parking and standing
lamp bulb
4Bulb socket for turn signal lamp bulb
5Bulb socket for side marker lamp bulbLow beam bulb (halogen headlamp)
1Low beam headlamp cover
2Bulb socket for low beam headlamp

467 Practical hints
Replacing bulbs
Turn cover1 counterclockwise.
Remove cover1.
Turn bulb socket2 counterclockwise.
Pull bulb socket2 out of the
headlamp housing.
Pull the low beam bulb out of bulb
socket2.
Insert the new low beam bulb into bulb
socket2.
Insert bulb socket2 into the
headlamp housing.
Turn bulb socket2 clockwise until it
engages.
Place cover1 on the opening in the
headlamp housing.
Turn cover1 clockwise until it engag-
es.Bi-Xenon* low beam/high beam
headlampHigh beam bulb (halogen headlamp)
1High beam headlamp cover
2Bulb socket for high beam headlamp
Warning!G
Do not remove the low beam/high beam
cover for the Bi-Xenon* headlamp. Because
of high voltage in Xenon* lamps, it is danger-
ous to replace the bulb or repair the lamp
and its components. We recommend that
you have such work done by a qualified
technician.

468 Practical hints
Replacing bulbs
Turn cover1 counterclockwise.
Remove cover1.
Turn bulb socket2 counterclockwise.
Pull bulb socket2 out of the
headlamp housing.
Pull the high beam bulb out of bulb
socket2.
Insert the new high beam bulb into bulb
socket2.
Insert bulb socket2 into the
headlamp housing.
Turn bulb socket2 clockwise until it
engages.
Place cover1 on the opening in the
headlamp housing.
Turn cover1 clockwise until it engag-
es.Turn signal lamp bulb
1Bulb socket for turn signal lamp
Turn bulb socket1 counterclockwise.
Pull bulb socket1 out of the
headlamp housing.
Pull the turn signal bulb out of bulb
socket1.
Insert the new turn signal bulb into bulb
socket1.
Insert bulb socket1 into the
headlamp housing.
Turn bulb socket1 clockwise until it
engages.Parking and standing lamp bulb
Turn bulb socket3 (page 466)
counterclockwise.
Pull bulb socket3 out of the
headlamp housing.
Pull the bulb out of bulb socket3.
Insert the new bulb into bulb
socket3.
Insert bulb socket3 into the
headlamp housing.
Turn bulb socket3 clockwise until it
engages.

469 Practical hints
Replacing bulbs
Side marker lamp bulb
Turn bulb socket5 (page 466)
counterclockwise.
Pull bulb socket5 out of the
headlamp housing.
Pull the side marker bulb out of bulb
socket5.
Insert the new side marker bulb into
bulb socket5.
Insert bulb socket5 into the
headlamp housing.
Turn bulb socket5 clockwise until it
engages.Front fog lamp bulbs
Removing front fog lamp cover:
1Cover
2Front fog lamp or corner-illuminating
front fog lamp*
Insert a suitable object (e.g. screwdriv-
er) at point indicated by the arrow and
pry out cover1.
Cover1 is released.
Swing cover1 outwards and take it
off.
Removing front fog lamp cover (Vehicles
with AMG Sport Package* or ML 63 AMG):
1Cover
2Front fog lamp
Use a suitable object (e.g. hook or a
screwdriver) and place the hook or
screwdriver carefully between lower
end of cover and bumper.
!If not done carefully and properly, damage
to the bumper can result. We therefore recom-
mend that you have this work carried out by an
authorized Mercedes-Benz Light Truck Center.