battery MERCEDES-BENZ ML350 2004 W163 Owner's Guide

246 Practical hintsWhat to do if …Problem
Possible cause
Suggested solution
¿
The yellow BAS / ESP malfunc-
tion indicator lamp comes on
while driving.
The ESP is no longer synchronized following
a voltage supply interruption (e.g. battery dis-
connected or discharged).
Synchronize the ESP:
With vehicle stationary and the engine
running, turn the steering wheel
completely to the left and then to the
right.
If the BAS / ESP malfunction indicator
lamp does not go out:

Continue driving with added caution.

Visit an authorized Mercedes-Benz
Light Truck Center as soon as possi-
ble.
Failure to follow these instructions
increases the risk of an accident.
!When synchronizing the ESP, make
sure you can turn the steering wheel in
both directions as far as it will go with-
out the wheels hitting any objects, e.g.
a road curb.

247 Practical hints
What to do if …
Problem
Possible cause
Suggested solution
¿
The yellow BAS / ESP malfunc-
tion indicator lamp comes on
while driving.
The charging voltage has fallen below
10 volts. The BAS and the ESP have switched
off.
When the voltage is above this value
again, the BAS and ESP are operational
again.
If necessary, have the generator and
the battery checked.
¿
The yellow BAS / ESP malfunc-
tion indicator lamp comes on
while driving.
The BAS or the ESP is malfunctioning.

Continue driving with added caution.

Have the BAS / ESP checked at an au-
thorized Mercedes-Benz Light Truck
Center as soon as possible.
Failure to follow these instructions
increases the risk of an accident.

254 Practical hintsWhat to do if …Problem
Possible cause
Suggested solution
#
The red charge indicator lamp
comes on when the engine is
running.
The battery is no longer charging.
Possible causes:

alternator malfunctioning


broken poly-V-belt

Stop immediately and check the
poly-V-belt.
If it is broken

Do not continue to drive, before the
poly-V-belt is replaced.
Notify an authorized Mercedes-Benz
Light Truck Center.
2
The yellow brake indicator lamp
comes on during braking or after
starting the engine.
The brake pads are worn down.

Have the system checked at an autho-
rized Mercedes-Benz Light Truck
Center.
!Brake pad thickness must be visually
checked by a qualified technician at the
intervals specified in the Service book-
let.

262 Practical hintsUnlocking / locking in an emergencyLocking the vehicle
If you are unable to lock the vehicle with
the remote control, lock it with the me-
chanical key as follows:
Close the passenger doors and the lift-
gate.

Press the upper part of the central
locking button in the cockpit
(page 93).

Check to see whether the locking
knobs on the passenger doors are still
visible. If necessary push them down
manually.

Lock the liftgate if necessary from in-
side (
page 91).

Lock the driver’s door with the me-
chanical key.Changing batteries in the remote
control
If the batteries in the remote control are
discharged, the vehicle can no longer be
locked or unlocked. It is recommended to
have the batteries replaced at an autho-
rized Mercedes-Benz Light Truck Center.
Batteries contain materials that can harm
the environment if disposed of improperly.
Recycling of batteries is the preferred
method of disposal. Many states require
sellers of batteries to accept old batteries
for recycling.1Release button
2Battery cover
Replacement batteries: Lithium, type
CR 2025 or equivalent.

Unfold the key by pressing release
button1.
Warning!
G
Keep the batteries out of reach of children.
If a battery is swallowed, seek medical help
immediately.
iWhen changing batteries, always re-
place both batteries.
The required replacement batteries are
available at any Mercedes-Benz Light
Truck Center.

263 Practical hints
Unlocking / locking in an emergency

Pull off battery cover2 in direction of
arrow.

Remove the batteries.

Using a lint-free cloth, insert new bat-
teries under the contact spring with the
plus (+) side facing up.

Press battery cover2 onto housing
until locked in place.

Push each button to assure proper op-
eration of the remote control.
If remote control does not function cor-
rectly after replacing the batteries, the
system may have to be resynchronized.Synchronizing remote control

Turn key in steering lock to position2
(page 33), then to position0 and re-
move.

Within ten seconds, push and hold
button‹ while pushing
buttonΠfive times.

Release the button, and press‹,
Œ orŠ once.
The remote control is resynchronized.

Recheck all of the remote control func-
tions.
Fuel filler flap
1Cover
2Lock rod
Open the tailgate.

Open cover1 in cargo area behind
the left trim panel.

Turn lock rod2 clockwise (arrow) to
the end stop.
The fuel filler flap can now be opened.
iI f i t i s n o t p o s s i b l e t o r e s y n c h r o n i z e t h e
remote control, have the system
checked at your authorized
Mercedes-Benz Light Truck Center.

278 Practical hintsBattery
BatteryThe battery is located on the passenger
side of the engine compartment.
1Negative terminal
2Positive terminal
Warning!
G
Failure to follow these instructions can re-
sult in severe injury or death.
Observe all safety instructions and precau-
tions when handling automotive batteries
(page 223).
Never lean over batteries while connecting,
you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking etc.
!Never loosen or detach battery termi-
nal clamps while the engine is running
or the key is in the steering lock. Other-
wise the alternator and other electronic
components could be severely dam-
aged.
Have the battery checked regularly by
an authorized Mercedes-Benz Light
Truck Center.
Refer to Service Booklet for mainte-
nance intervals or contact your autho-
rized Mercedes-Benz Light Truck
Center for further information.Warning!
G
Do not place metal objects on the battery as
this could result in a short circuit.
Use leak-proof battery only to avoid the risk
of acid burns in the event of an accident.

279 Practical hints
Battery
Disconnecting the battery
Depress parking brake firmly or move
gear selector lever to positionP.

Turn off all electrical consumers.

Remove key from the steering lock.

Open the hood (
page 217).

Disconnect the battery negative lead.

Remove the cover from the positive ter-
minal.

Disconnect the battery positive lead.
Removing the batteries
Remove the screw securing the bat-
tery.

Remove the battery support and brack-
et. Take out the battery.
Charging and reinstalling batteries
Charge battery in accordance with the
instructions of the battery charger
manufacturer.

Reinstall the charged battery. Follow
the previously described steps in re-
verse order.
Reconnecting the batteries
Turn off all electrical consumers.

Connect the positive lead and fasten its
cover.

Connect the negative lead.
Warning!
G
With a disconnected battery

you will no longer be able to turn the key
in the steering lock


the gear selector lever will remain
locked in positionP
Warning!
G
Never charge a battery while still installed in
the vehicle. Gases may escape during charg-
ing and cause explosions that may result in
paint damage, corrosion or personal injury.
!Never invert the terminal connections!!The battery, its filler caps and the vent
tube must always be securely installed
when the vehicle is in operation.

280 Practical hintsBattery
Batteries contain materials that can harm
the environment if disposed of improperly.
Large 12-volt storage batteries contain
lead. Recycling of batteries is the preferred
method of disposal. Many states require
sellers of batteries to accept old batteries
for recycling.
iThe following procedures must be car-
ried out following any interruption of
battery power (e.g. due to reconnec-
tion):

Set the clock (
page 118).


Set the date in trip computer
(page 186).


Calibrate the compass
(page 188).


Resynchronize the ESP
(page 246).


Resynchronize side power windows
(page 146).


Resynchronize sliding / pop-up
roof*(
page 149).

281 Practical hints
Jump starting
Jump starting
If the battery is discharged, the engine can
be started with jumper cables and the bat-
tery of another vehicle. Observe the follow-
ing:

Jump starting should only be performed
when the engine and catalytic convert-
er are cold.


Do not start the engine if the battery is
frozen. Let the battery thaw out first.


Only jump start from batteries with the
same voltage rating (12 V). Jump start-
ing with a more powerful battery could
damage the vehicle's electrical system,
which will not be covered by the
Mercedes-Benz Limited Warranty.


Use only jumper cables with sufficient-
cross-section and insulated terminal
clamps.


Always make sure the jumper cables
are not on or near pulleys, fans or other
parts that move when the engine is
started or running.
Warning!
G
Failure to follow these directions will cause
damage to the electronic components, and
can lead to a battery explosion and severe
injury or death.
Never lean over batteries while connecting
or jump starting, you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water, and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and very explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking, etc.
Attempting to jump start a frozen battery
can result in it exploding, causing personal
injury.
Read all instructions before proceeding.
!Avoid repeated and lengthy starting at-
tempts.
Do not attempt to start the engine us-
ing a battery quick charge unit.
If engine does not run after several un-
successful starting attempts, have it
checked at the nearest authorized
Mercedes-Benz Light Truck Center.
Excessive unburned fuel generated by
repeated failed starting attempts may
damage the catalytic converter and
may present a fire risk.
Make sure the jumper cables do not
have loose or missing insulation.
Make sure the cable clamps do not
touch any other metal part while the
other end is still attached to a battery.

282 Practical hintsJump startingThe battery is located on the right side of
the engine compartment.
Make sure the two vehicles do not
touch.

Turn off all electrical consumers.

Apply parking brake.

Shift gear selector lever to positionP.

Open the hood.

Connect positive terminals1 and4
of the batteries with the jumper cable.
Clamp cable to positive terminal4 of
charged battery first.1Positive terminal of discharged battery
2Negative terminal of discharged
battery
3Negative terminal of charged battery
4Positive terminal of charged battery

Start engine of the vehicle with the
charged battery and run at idle speed.

Connect negative terminals2 and3
of the batteries with the jumper cable.
Clamp cable to negative terminal3 of
charged battery first.

Start the engine of the disabled vehi-
cle.
Now you can turn on the electrical
consumers. Do not turn on the lights under
any circumstances.

Remove the jumper cables first from
the negative terminals2 and3 and
then from positive terminals1
and4.
You can now turn on the lights.

Have the battery checked at the
nearest authorized Mercedes-Benz
Light Truck Center.
Warning!
G
Keep flames or sparks away from battery.
Do not smoke.
Observe all safety instructions and precau-
tions when handling automotive batteries
(page 223).
!Never invert the terminal connections.
!Do not tow-start the vehicle.