MERCEDES-BENZ ML350 2005 W163 Owner's Manual

279 Practical hints
Replacing bulbs
Front fog lamp
1Front fog lamp
Use a suitable object (e.g. screwdriver)
to press on the release lever behind the
front panel.
Front fog lamp1 releases.

Pull front fog lamp1 out of the
bumper.2Bulb socket of front fog lamp bulb
3Tabs

Turn bulb socket2 with the bulb
counterclockwise and remove it.

Insert new bulb socket2 with the bulb
into the lamp and turn it clockwise.

Reinstall front fog lamp1 into the
bumper.
Let tabs3 engage in the bumper.
Replacing bulbs for rear lamps
Before you start to replace a bulb for a rear
lamp, do the following first:
Turn the combination switch to
positionD (
page 107).
Tail lamp unit
1Hexagon cap nut (with washer)
2Rear fog lamp (only driver’s side), tail
lamp, parking and standing lamp
3Side marker lamp
4Turn signal lamp
5Backup lamp
6Brake lamp


280 Practical hintsReplacing bulbs7Tab
8Bulb socket for rear side marker lamp
bulb

Open the liftgate.

Remove hexagon cap nuts1 with
washers on them.

Remove tail lamp unit.

Press tabs7 together.

Remove the bulb carrier.

Press gently onto the respective bulb
and turn counterclockwise out of its
bulb socket.

Press the new bulb gently into its bulb
socket and turn clockwise until it en-
gages.

Reinstall the bulb carrier.
Let tabs7 engage.

Insert the tail lamp unit in the body,
lower edge first.
Let the tail lamp unit engage.

Retighten hexagon cap nuts1 with
washers on them.Rear side marker

Open the liftgate.

Remove hexagon cap nuts1 with
washers on them.

Remove tail lamp unit.

Turn bulb socket8 with the bulb
counterclockwise and remove it.

Pull the bulb out of bulb socket8.

Press the new bulb into bulb socket8.

Insert bulb socket8 back into the
lamp and turn it clockwise.

Insert the tail lamp unit in the body,
lower edge first.
Let the tail lamp unit engage.

Retighten hexagon cap nuts1 with
washers on them.


281 Practical hints
Replacing bulbs
License plate lamp
1License plate lamp
2Screw
Loosen both screws2.

Remove license plate lamp1.

Replace the tubular bulb.

Reinstall license plate lamp1.

Retighten screws2.High mounted brake lamp
1Cover
2Tab

Press gently on both sides of cover1
in direction of arrows.

Fold it backwards and remove.

Press tab2 on the reflector and re-
move it.

Press gently onto the bulb and turn
counterclockwise out of the bulb sock-
et.

Press the new bulb gently into the bulb
socket and turn clockwise until it en-
gages.

Reinstall the reflector on the left side
first and let it engage on the right side.

Align cover1 with its tabs in the slots
and press gently onto cover1 until it
engages.iVehicles with an exterior spare-wheel
rack*:
You cannot replace the LEDs of the
high mounted brake light with an exte-
rior spare-wheel rack installed. Have
therefore the high mounted brake light
checked and, if necessary, the LEDs re-
placed by an authorized
Mercedes-Benz Light Truck Center.

282 Practical hintsReplacing bulbsAdjusting headlamp aim
VVertical centerline
HHeadlamp mounting high, measured
from the center
Correct headlamp adjustment is extremely
important. To check and readjust a head-
lamp, follow the steps described:

Park the vehicle on a level surface
25 feet (7.6 m) from a vertical test
screen or wall.

Switch the headlamps on
(page 107).
If the beam does not show a beam pattern
as indicated in the figure left, then follow
the steps below:

Open hood (
page 222).
2Headlamp vertical adjustment screw
3Headlamp vertical adjustment screw

Always turn adjustment screws2
and3 simultaneously for vertical ad-
justment until the headlamp is adjust-
ed as shown1. Turn clockwise for
upward movement and counterclock-
wise for downward movement.
Graduations:
screw2: 0.50° pitch
screw3: 0.67° pitch
The left and right headlamps must be ad-
justed individually.
iHigh beam adjustments simultaneous-
ly aim the low beam.
Vehicle should have a normal trunk
load.
iIf it is not possible to obtain a proper
headlamp adjustment, have the system
checked at an authorized
Mercedes-Benz Light Truck Center.

283 Practical hints
Replacing wiper blades
Replacing wiper blades
Removing
Fold the wiper arm forward.

Turn wiper blade at a right angle to wip-
er arm.
1Wiper blade
2Safety tab

Press safety tab down2.

Push wiper blade downward1 and
remove.
Installing
Slide the wiper blade into end of wiper
arm until it locks in place.

Fold the wiper arm back to rest on the
windshield. Make sure you hold onto
the wiper when folding the wiper arm
back.
Warning!
G
For safety reasons, remove key from steer-
ing lock before replacing a wiper blade. Oth-
erwise the motor could suddenly turn on and
cause injury.
!Never open the hood when the wiper
arms are folded forward.
Hold on to the wiper when folding the
wiper arm back. If released, the force
of the impact from the tensioning
spring could crack the windshield.
Do not allow the wiper arms to contact
the windshield glass without a wiper
blade inserted.
Make certain that the wiper blades are
properly installed. Improperly installed
wiper blades may cause windshield
damage.
For your convenience, we recommend
that you have this work carried out by
an authorized Mercedes-Benz Center.

284 Practical hintsFlat tireMounting the spare wheel Preparing the vehicle

Park the vehicle as far as possible from
moving traffic on a hard surface.

Turn on the hazard warning flashers.

Engage the steering wheel lock in the
straight ahead position.

Set the parking brake.

Move the gear selector lever toP.

Have any passenger exit the vehicle at
a safe distance from the roadway.

Take the spare wheel out of its carrier
(page 266).Lifting the vehicle

Prevent the vehicle from rolling away
by blocking wheels with wheel chocks
(not included) or other sizable objects.
When changing wheel on a level surface:

Place one chock in front of and one be-
hind the wheel that is diagonally oppo-
site to the wheel being changed.
When changing wheel on a hill:

Place chocks on the downhill side
blocking both wheels of the other axle.

Take the two-piece wheel wrench and
the jack out of the rear cargo compart-
ment (
page 264). Assemble wheel
wrench.
Warning!
G
The dimensions of the spare wheel are dif-
ferent from those of the road wheels. As a
result, the vehicle handling characteristics
change when driving with a mounted spare
wheel. Adapt your driving style accordingly.
The spare wheel is for temporary use only.
When driving with spare wheel mounted,
make sure proper tire pressure and do not
exceed vehicle speed of 50 mph (80 km / h).
Drive to the nearest Mercedes-Benz Light
Truck Center as soon as possible to have the
spare wheel replaced with a regular road
wheel.
Never operate the vehicle with more than
one spare wheel mounted.
iOpen door only when conditions are
safe to do so.

285 Practical hints
Flat tire

On wheel to be changed, loosen but do
not yet remove the wheel bolts
(approximately one full turn with
wrench).
The jack take-up brackets are located di-
rectly behind the front wheel housings and
in front of the rear wheel housings.1Take-up bracket
2Jack

Place jack on firm ground.

Position jack2 under the take-up
bracket1 so that it is always vertical
(plumb-line) as seen from the side,
even if the vehicle is parked on an in-
cline.

Jack up the vehicle until the wheel is a
maximum of 1.2 in (3 cm) from the
ground. Never start engine while vehi-
cle is raised.
Warning!
G
The jack is designed exclusively for jacking
up the vehicle at the jack take-up brackets
built into both sides of the vehicle. To help
avoid personal injury, use the jack only to lift
the vehicle during a wheel change. Never
get beneath the vehicle while it is supported
by the jack. Keep hands and feet away from
the area under the lifted vehicle. Always
firmly set parking brake and block wheels
before raising vehicle with jack.
Do not disengage parking brake while the
vehicle is raised. Be certain that the jack is
always vertical (plumb line) when in use, es-
pecially on hills. Always try to use the jack
on level surface. Make sure that the jack
arm is fully seated in the jack take-up brack-
et. Always lower the vehicle onto sufficient
capacity jackstands before working under
the vehicle.
!Do not position the jack on the body of
the vehicle, as this may cause damage
to the vehicle.

286 Practical hintsFlat tireRemoving the wheel
Unscrew and remove all wheel bolts.

Remove the remaining bolts.

Grip the wheel from the sides and re-
move it.
Mounting the new wheel

Clean contact surfaces of wheel and
wheel hub.

Install spare wheel on wheel hub.

Insert wheel bolts and tighten them
slightly.!Do not place wheel bolts in sand or dirt.
This could result in damage to the bolt
and wheel hub threads.
!To avoid paint damage, place wheel flat
against hub and hold it there while in-
stalling first wheel bolt.Warning!
G
Always replace wheel bolts that are
damaged or rusted.
Never apply oil or grease to wheel bolts.
Damaged wheel hub threads should be
repaired immediately. Do not continue to
drive under these circumstances! Contact
an authorized Mercedes-Benz Light Truck
Center or call Roadside Assistance.
Incorrect wheel bolts or improperly tight-
ened wheel bolts can cause the wheel to
come off. This could cause an accident.
Make sure to use the correct wheel bolts.
Warning!
G
Use only genuine equipment
Mercedes-Benz wheel bolts. Other wheel
bolts may come loose.
Do not tighten the wheel bolts when the ve-
hicle is raised. Otherwise the vehicle could
tip over.

287 Practical hints
Flat tire
Lowering the vehicle
Lower vehicle by turning crank coun-
terclockwise until vehicle is resting ful-
ly on its own weight.

Remove the jack.
1-5Wheel bolts

Tighten the five wheel bolts evenly, fol-
lowing the diagonal sequence illustrat-
ed (1 to 5), until all bolts are tight.
Observe a tightening torque of
110 lb-ft (150 Nm).

Store jack and tool kit.Warning!
G
Have the tightening torque checked after
changing a wheel. The wheels could come
loose if they are not tightened to a torque of
110 lb-ft (150 Nm).
iThe removed road wheel cannot be
stored in the spare wheel carrier, but
should be transported in the rear cargo
compartment wrapped in a protective
cover supplied with the vehicle.
The protective cover is located in the
rear cargo compartment behind the
cover in the right side trim panel.

288 Practical hintsBatteryThe battery is located on the passenger
side of the engine compartment.
1Negative terminal
2Positive terminal
Warning!
G
Failure to follow these instructions can
result in severe injury or death.
Observe all safety instructions and precau-
tions when handling automotive batteries
(page 228).
Never lean over batteries while connecting,
you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking etc.
!Never loosen or detach battery termi-
nal clamps while the engine is running
or the key is in the steering lock. Other-
wise the alternator and other electronic
components could be severely dam-
aged.
Have the battery checked regularly by
an authorized Mercedes-Benz Light
Truck Center.
Refer to Maintenance Booklet for main-
tenance intervals or contact an autho-
rized Mercedes-Benz Light Truck
Center for further information.Warning!
G
Do not place metal objects on the battery as
this could result in a short circuit.
Use leak-proof battery only to avoid the risk
of acid burns in the event of an accident.