navigation system MERCEDES-BENZ ML430 1997 Complete Repair Manual

Fig. 320: Identifying GPS Antenna Connector And GPS Antenna Lead
16. Install counter plug (7) from TrafficS tar wiring harness (4) to radio connector (A2) and wrap with felt (c).
Fig. 321: Identifying Radio Connector And Counter Plug

17. Plug radio connector (A) and yellow sound connector (C1) as well as blue GPS antenna connector (C3)
from TrafficStar wiring harness (4) into Traf ficStar radio and navigation system (1).
18. Connect radio antenna.
19. Install TrafficStar (1) ra dio and navigation system.
Fig. 322: Identifying GPS Antenna Connector And Sound Connector

RETROFITTING TRAFFICSTAR RADIO AND NAVIGATION SYSTEM - AZ82.61-P-0001-02I

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electr ical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:12 PMPage 400 © 2006 Mitchell Repair Information Company, LLC.

Model 163
System illustration
Fig. 323: Identifying Trafficstar Radio And Navigation System Components

TrafficStar wiring harness without sound

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:12 PMPage 401 © 2006 Mitchell Repair Information Company, LLC.

Fig. 331: Identifying CAN Bus Adapter And Lead
14. Connect brown and black wire (br, sw) from GPS ante nna lead (3) with brown and black lead (br, sw)
from TrafficStar wiring harness (4) and slide flat plug insulations together.
15. Attach flat plug connectors and GPS antenna lead (3) to TrafficStar wiring harness (4) with felt.
Fig. 332: Identifying GPS Antenna Connector And GPS Antenna Lead

16. Install counter plug (7) from TrafficS tar wiring harness (4) to radio connector (A2) and wrap with felt (c).
Fig. 333: Identifying Radio Connector And Counter Plug

17. Connect radio connector (A) and GPS antenna conn ector (C3) with TrafficStar radio and navigation
system (1).
18. Connect radio antenna.

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electr ical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:12 PMPage 405 © 2006 Mitchell Repair Information Company, LLC.

19. Install TrafficStar (1) ra dio and navigation system.
Fig. 334: Identifying GPS Antenna Connector And Sound Connector

CARRYING OUT START-UP AND FU NCTION CHECK - AZ82.61-P-0001-04A
Models 129, 140, 163, 168, 170, 202, 208, 210
System description
Fig. 335: Identifying Trafficstar Display Fi eld, Automatic Button And Mode Button

Step 5 for initial start-up only applies for equipment which has already been installed in a vehicle and on
which initial calibration has been performed.
Start-up step
Entry with TrafficStar
keysFeedback on TrafficStar display field
1Start engine
2Switch on TrafficStarEnter code (see CODE
card) with
multifunction buttons
below the numbers on
the display field.CODE 1 2 3 4 5 6 7 8
3Insert navigation CD
into TrafficStarLoading time approx. 1
min.

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electr ical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:12 PMPage 406 © 2006 Mitchell Repair Information Company, LLC.

RETROFITTING TRAFFICSTAR NAVIGATION SYSTEM - AZ82.61-P-0001I
MODEL 163 up to 30.6.99 except CODE (819) 6-disk CD changer in trunk
System illustration
testwith multifunction
button below (*)
If the test is
erroneous the following
messages can appear:
No GPS: GPS antenna
incorrectly connected
NO FIX: GPS antenna
cannot receive satellites
Press multifunction
button (<--)GPS TEST *
Press mode button (M)
repeatedly until
NAVIGATE appearsNAVIGATE
13Calibration drive The duration of the
calibration drive is
dependent on the
vehicle model and the
number of times the
direction is changed. It
can be between 30 km
and 100 km and can be
interrupted as long as
desired at any time.Calibration status not
achieved [0]
14Calibration status
achievedWhen the calibration
status [2] is reached the
unit automatically
requests entry of the
location.Please enter location.....

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:13 PMPage 410 © 2006 Mitchell Repair Information Company, LLC.

Fig. 336: Identifying Trafficstar Navigation System Components
Notes on TrafficStar
navigation systemModels 129, 140, 163,
168, 170, 202, 208, 210AH82.61-P-0001-03A
Removal
1Disconnect ground lead
from battery
AR54.10-P-0003A
2Remove radio
AR82.60-P-7502EA
3Remove center console
AR68.20-P-2000GH
4Remove cover below
right instrument panel
AR68.10-P-1520GH
5Remove paneling from
A-pillar Only in area of
instrument panel
AR68.30-P-4050GH
Installation
6Retrofit TrafficStar GPS
antenna on instrument
panel AZ82.61-P-0001-01F
7Connect TrafficStar radio Only on vehicles with AZ82.61-P-0001-02G

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:13 PMPage 411 © 2006 Mitchell Repair Information Company, LLC.

Parts ordering notes
RETROFITTING TRAFFIC PRO WIRING HARNESS - AZ82.61-P-0002-01H
Model 163 with transmission 722 up to 30.6.2000
1. Prepare adapter wiring harness (4) as shown in figure.
2. Cut off orange (or) lead for reverse lamp signal (2) at connector (C) and provide with contact spring.
Connector (C) no lon
ger required after cutting off.
and navigation systemsound system
Only on vehicles
without sound systemAZ82.61-P-0001-02I
8Reassemble vehicle, 5-1
9Carrying out start-up and
function check AZ82.61-P-0001-04A
Part no.DesignationQuantity
B6 782 2500TrafficStar navigation system
parts kit1
B6 782 2514TrafficStar navigation system with
precious wood finish, burr walnut
veneer1
B6 782 2519CAN bus adapter parts kit1
B6 782 2595TrafficStar wiring harness with
sound system1
B6 782 2594TrafficStar wiring harness without
sound system1
B6 782 2596CAN bus wiring harness1

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:13 PMPage 412 © 2006 Mitchell Repair Information Company, LLC.

Fig. 339: Identifying Telephone/GPS Antenna Splitter And CAN Bus Adapter
5. Connect adapter wiring harness (4) to radio counter connector (7) on standard wiring harness and Traffic
Pro navigation system (1).
Fig. 340: Identifying Adapter Wiring Harness And Radio Counter Connector

6. Connect antenna extension lead (41) to Traffic Pro navi
gation system as shown in figure.

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:13 PMPage 414 © 2006 Mitchell Repair Information Company, LLC.

RETROFITTING TRAFFIC PRO NAVIGATION SYSTEM - AZ82.61-P-0002H
MODEL 163 up to 30.6.00
except CODE (810) Sound system
except CODE (819) 6-disk CD changer
except CODE (316) MB GSM cellular telephone (D2B)
except CODE (317) GSM portable cellular telephone (D2B)
System illustration with telephone and GPS roof antenna
Fig. 347: Identifying Traffic Pro Navigation System Components

See notes on radio
connector pin assignmentModels 163.AH82.61-P-0001-05A
Notes on Traffic Pro
navigation systemModels 129, 140, 163,
168, 170, 202, 208, 210.AH82.61-P-0002-01A
Removal
1Disconnect ground cable
of battery
AR54.10-P-0003A
2Remove radio

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:13 PMPage 417 © 2006 Mitchell Repair Information Company, LLC.

Parts ordering notes
RETROFITTING CD CHANGER - AZ82.64-P-0001MA
MODEL 163 as of 1.7.99
in combination with Audio 10, Audio 30 radio or COMAND operating and display system and D2B fiber
optical cable
AR82.60-P-7502EA
3Remove center console
AR68.20-P-2000GH
Install
4Retrofit global
positioning system (GPS)
antenna on roof for vehicles with
engine 111 or to 9.99AN82.61-P-7474-04AZ
5Retrofit Traffic Pro
wiring harnessVehicles with automatic
transmission.AZ82.61-P-0002-01H
Vehicles with manual
transmission.AZ82.61-P-0002-01HH
6Fit remaining parts to
vehicle 3-1
7Enable radio code See operating
instructions.
8Start up Auto-Pilot-
System See operating
instructions from Becker
company
Part no.DesignationQuantity
B6 782 30 24Traffic Pro navigation system
parts kit1
Group 82 (see EPC)CTEL and GPS antenna1
Group 82 (see EPC)Antenna lead from splitter to radio1
Group 82 (see EPC)Adapter wiring harness (without
sound system) (vehicles with
engine 111 or up to 9.99)1
Group 82 (see EPC)CAN bus wiring harness (vehicles
with engine 111 or up to 9.99)1
Group 82 (see EPC)CAN bus adapter (vehicles with
engine 111 or up to 9.99)1
A011 545 80 26Contact spring (radio)2
Commercially availableGreen lead 0.5 mm2 2m
Group 82 (see EPC)Antenna splitter1

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:13 PMPage 418 © 2006 Mitchell Repair Information Company, LLC.