brake MERCEDES-BENZ ML430 1997 Complete Workshop Manual

246 Tires, Wheels
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Move vehicle to a level area which is a safe distance
from the roadway.
Important!
The vehicle doors lock if the left front wheel rotates with
the engine running. Do not leave the engine running
while changing a wheel.
1. Set parking brake and turn on hazard warning
flasher.
2. Move selector lever to position “P” and turn off
engine, and remove key from the steering lock.
3. Prevent vehicle from rolling away by blocking
wheels with wheel chocks (not supplied with
vehicle) or sizable wood block or stone. When
changing a wheel on a hill, place chocks on the
downhill side blocking both wheels of the other
axle. On a level road, place one chock in front of and
one behind the wheel that is diagonally opposite to
the wheel being changed.4. Using the wrench, loosen but do not yet remove the
wheel bolts.
5. Open jack enough to fit under vehicle.
The jack take-up brackets are located directly
behind the front wheel housings and in front of the
rear wheel housings.
P40.10-2370-26

249 Tires, Wheels
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cluster displayPractical hintsCar care Index Inflating the space-saver tire (ML 55 AMG only)
1. Remove air pump from compartment behind the
space-saver spare wheel.
2. Open lid (arrow) and pull out filler hose (1) with
pressure gauge and electrical plug (2). Observe
manufacturer’s instructions.
3. Unscrew tire valve cap from space-saver tire valve.
4. Screw filler hose (1) onto space-saver tire valve.5. Plug air pump electrical plug (2) into electrical
outlet in front passenger footwell or rear cargo
compartment.
6. Start the engine and switch on the air pump.
7. Operate air pump (approximately 8 minutes) until
pressure gauge displays 61 psi (4.2 bar).
8. Switch off air pump and turn off the engine.
9. Unscrew filler hose from space-saver tire. Reinstall
tire valve cap.
Note:
Excessive tire air pressure should be released using the
vent screw.
3
12
Wa r n i n g !
When working on the vehicle with the engine
running, always set the parking brake in addition
to shifting the gear selector lever to position “P”.Wa r n i n g !
To prevent possible injury when unscrewing air
pump filler hose from space-saver tire valve after
inflating the tire, use a rag since the tire valve
could be hot.

254 Jump starting
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Proceed as follows:
1. Position the vehicle with the charged battery so that
the jumper cables will reach, but never let the
vehicles touch. Make sure the jumper cables do not
have loose or missing insulation.
2. On both vehicles:
•Turn off engine and all lights and accessories,
except hazard warning flashers or work lights.
•Apply parking brake and shift selector lever to
position “P”.
Important!
3. Clamp one end of the first jumper cable to the
positive (+) under hood terminal of the discharged
battery and the other end to the positive (+) terminal
of the charged battery. Make sure the cable clamps
do not touch any other metal parts.
4. Clamp one end of the second jumper cable to the
grounded negative (–) terminal of the charged
battery and the final connection to the negative (–)
terminal of the discharged battery.Important!
5. Start engine of the vehicle with the charged battery
and run at high idle. Make sure the cables are not
on or near pulleys, fans, or other parts that move
when the engine is started. Allow the discharged
battery to charge for a few minutes. Start engine of
the disabled vehicle in the usual manner.
6. After the engine has started, remove jumper cables
by exactly reversing the above installation
sequence, starting with the last connection made
first. When removing each clamp, make sure that it
does not touch any other metal while the other end
is still attached.
Notes:
If engine does not run after several unsuccessful
starting attempts, have it checked at the nearest
authorized Mercedes-Benz Light Truck Center.
Excessive unburned fuel may damage the catalytic
converter.

258 Towing
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To be certain to avoid additional damage to the vehicle
powertrain, however you should d o the following:
•With damage to front axle, raise front axle. Remove
flexible drive shaft between rear axle and transfer
case
•With damage to rear axle, raise rear axle and tow
vehicle with wheel lift or dolly placed under front
wheels.
•With damage to transfer case, remove flexible drive
shafts to the drive axles.
Note:
Always install new self-locking nuts when reinstalling
the flexible drive shaft.Caution!
If the vehicle is towed with the front axle raised, the
engine must be shut off (key in steering lock position 1).
Otherwise, the 4-ETS+ may become engaged which may
cause loss of towing control. Switch off the tow-away
alarm (see page 36) as well as the ESP (see page 207).
Note:
To signal turns while being towed with hazard warning
flasher in use, turn key in steering lock to position 2
and activate combination switch for left or right turn
signal in usual manner. Now deactivate the hazard
warning flasher, only the selected turn signal will
operate. Upon canceling the turn signal, the hazard
warning flasher must be activated again.
Wa r n i n g !
With the engine not running, there is no power
assistance for the braking and steering systems. In
this case, it is important to keep in mind that a
considerably higher degree of effort is necessary to
brake and steer the vehicle.

278 Cleaning and care of the vehicle
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Cleaning and care of the vehicle
In operation, your vehicle is subjected to varying
external inf luences which, if gone unchecked, can
attack the paintwork as well as the underbody and
cause lasting damage.
Such damage is caused not only by extreme and varying
climatic conditions, but also by air polution, road salt,
tar, gravel and stone chipping. Grease and oil, fuel,
coolant, brake fluid, bird droppings, insects, tree resins
etc. should be removed immediately to avoid paint
damage. Frequent washing reduces and / or eliminates
the aggressiveness and potency of the above adverse
influences.More frequent washings are necessary to deal with
unfavorable conditions; for example, near the ocean, in
industrial areas (smoke, exhaust emissions), or during
winter operation.
You should check your vehicle from time to time for
stone chipping or other damage. Any damage should be
repaired as soon as possible to prevent the start of
corrosion.
In doing so, do not neglect the underside of the vehicle.
A prerequisite for a thorough check is a washing of the
underbody followed by a thorough inspection. Damaged
areas need to be reundercoated.
Your vehicle has been treated at the factory with a wax-
base ru stproof ing in th e body cavities w hich will la st for
the lifetime of the vehicle. Post-production treatment is
neither necessary nor recommended by Mercedes-Benz
because of the possibility of incompatibility between
materials used in the production process and others
applied later.
We have selected car-care products and compiled
recommendations which are specially matched to our
vehicles and which always reflect the latest technology.
You can obtain Mercedes-Benz approved car-care
products at your authorized Mercedes-Benz Light Truck
Center.
Wa r n i n g !
Many cleaning products can be hazardous. Some
are poisonous, others are flammable. Always follow
the instructions on the particular container.
Always open your vehicle’s doors or windows when
cleaning the inside.Never use fluids or solvents that are not designed
for cleaning your vehicle.

283 Contents - Technical data
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Technical dataSpare parts service ........................284
Warranty coverage .........................284
Identification labels .......................285
Layout of poly-V-belt drive ............286
Technical data ................................287
Fuels, coolants, lubricants
etc. – capacities .........................292Engine oils ...................................... 294
Engine oil additives ...................... 294
Air conditioner refrigerant .......... 294
Brake fluid ...................................... 294
Premium unleaded gasoline ........ 295
Fuel requirements ........................ 295
Gasoline additives ......................... 296
Coolants .......................................... 296
Consumer information ................. 298

293 Fuels, coolants, lubricants etc. - capacities
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cluster displayPractical hints Car care Index Brake system
(MB Brake fluid [DOT 4+])approx. 0.9 US qt (0.8 l)
Windshield / headlamp washer system
(MB Windshield washer concentrate “S”
1)Vehicles without
headlamp cleaning
system
Vehicles with headlamp
cleaning systemapprox. 5.5 US qt (5.0 l)
approx. 8.0 US qt (7.6 l)
Cooling system
(MB Anticorrosion / antifreeze)approx. 12.7 US qt (12.0 l)
Fuel tank
including a reserve of
(Premium unleaded gasoline:
Posted Octane 91 (Avg. of 96 RON / 86 MON))ML 320 / ML 430
ML 55 AMGapprox. 19.2 US gal (73.0 l)
approx. 3.2 US gal (12.0 l)
approx. 24.5 US gal (93.0 l)
approx. 3.2 US gal (12.0 l)
Air conditioner system
(R-134a refrigerant and special
PA C l u b r i c a n t (Never R-12))
1 Use MB Windshield Washer Concentrate “S” and water for temperatures above freezing or MB Windshield Washer Concentrate “S” and
commercially available premixed windshield washer solvent / antifreeze for temperatures below freezing. Follow suggested mixing ratios, see
page 237.Fuels, coolants, lubricants etc. Model Capacity

294 Fuels, coolants, lubricants etc.
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Engine oils
Engine oils are specifically tested for their suitability in
our engines. Therefore, use only engine oils
recommended by Mercedes-Benz. Information on
recommended brands is available at your authorized
Mercedes-Benz Light Truck Center.
Please follow Service Booklet recommendations for
scheduled oil changes. Failure to do so could result in
engine damage not covered by the Mercedes-Benz
Limited Warranty.
Engine oil additives
Do not blend oil additives with engine oil. They may be
harmful to the engine operation.
Damage or malfunctions resulting from blending oil
additives are not covered by the Mercedes-Benz Limited
War ra nt y.Air conditioner refrigerant
R-134a (HFC) refrigerant and special PAG lubricating oil
is used in the air conditioner system.
Never use R-12 (CFC) or mineral-based lubricating oil,
otherwise damage to the system will occur.
Brake fluid
During vehicle operation, the boiling point of the brake
fluid is continuously reduced through the absorption of
moisture from the atmosphere. Under extremely hard
operating conditions, this moisture content can lead to
the formation of bubbles in the system thus reducing
the system’s efficiency.
The brake fluid must therefore be replaced every two
years, preferably in the spring.
It is recommended to use only brake fluid approved by
Mercedes-Benz. Your authorized Mercedes-Benz Light
Truck Center will provide you with additional
information.

300 Index
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Index
AABS (Antilock brake system) ....................................... 201
LOW RANGE – ABS ..................................................202
Malfunction indicator lamp .....................................222
Adjustable steering wheel .............................................. 70
Indicator lamp ...........................................................222
Adjusting headlamp aim ...............................................268
Air conditioner refrigerant ...........................................294
Air pump .........................................................................239
Air recirculation ............................................................ 102
Airbag deactivation system ............................................ 53
Airbag OFF indicator lamp ...........................................222
Airbags .............................................................................. 56
Alarm system ............................................................. 35, 36
Anticorrosion/antifreeze .................... 181, 235, 293, 297
Antiglare night position ................................................. 71
Antilock brake system (ABS) ....................................... 201
LOW RANGE – ABS ..................................................202
Malfunction indicator lamp .....................................222
Antitheft alarm system ................................................... 35
Aquaplaning ................................................................... 178Ashtray
Center console, front ................................................ 118
Rear passenger compartment ................................. 118
Automatic central locking ..............................................32
Automatic transmission ................................................ 165
Emergency Operation ............................................... 172
Fluid level .................................................................. 234
Selector lever position .............................................. 168
Transmission selector lever,
manually unlocking 259
BBabySmart
TM airbag deactivation system ..................... 53
Self-test ......................................................................... 53
BAS (Brake assist system) ............................................ 199
Malfunction indicator lamp .....................................221
Battery .............................................................................251
Battery recycling ...................................................... 252
Charge indicator lamp ............................................. 223
Battery, remote control ................................................. 270
Block heater .................................................................... 182
Blocking of rear door windows ....................................105
Brake assist system (BAS) ............................................ 199
Malfunction indicator lamp .....................................221

301 Index
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cluster displayPractical hints Car careIndex Brake fluid ............................................................. 175, 294
Brake warning lamp ................................................. 219
Capacity ......................................................................293
Brake pad wear indicator .............................................225
Brake warning lamp ...................................................... 219
Brake fluid low .......................................................... 219
Brakes ....................................................173, 175, 293, 294
CCapacities
Fuels, coolants, lubricants etc. ...............................292
Cargo area ....................................................................... 131
Hooks .......................................................................... 133
Loading instructions ................................................ 136
Cargo area cover blind .................................................. 137
Cargo compartment lamp .............................................. 111
Cargo floor plates
Removable .................................................................. 129
Storage ........................................................................ 130
Cargo tie-down rings ..................................................... 132
Catalytic converter ........................................................ 160
Cellular telephone ......................................................... 139
Center console .................................................................. 20
Central locking switch .................................................... 32Central locking system .................................................... 26
Automatic central locking .........................................32
Locking and unlocking ............................................... 27
Mechanical keys ..........................................................29
Panic button .................................................................28
Remote control ............................................................26
Unlocking the liftgate ................................................. 28
Vehicle keys .................................................................24
Changing wheels ........................................................... 245
Inflating the space-saver tire ................................. 249
Charge indicator lamp .................................................. 223
CHECK ENGINE malfunction indicator lamp ............ 218
Check regularly and before a long trip ....................... 215
Checking engine oil level
Via engine oil level indicator ....................................89
Via oil dipstick .......................................................... 233
Child restraint ..............................................38, 46, 53, 65
Cleaning and care of the vehicle ................................ 278
Climate control .................................................................98
Air recirculation ........................................................102
Basic setting ...............................................................100
Defogging windows ................................................... 101
Defrosting windshield .............................................. 101
Dust filter ...................................................................102
Rear window defroster ............................................. 103
Special settings ......................................................... 101