brake fluid MERCEDES-BENZ ML430 1997 Complete Repair Manual

5 Contents
Vehicle careCleaning and care
of the vehicle .............................278
Power washer ..............................279
Tar stains .....................................279
Paintwork, painted body
components .................................279
Engine cleaning ..........................280
Vehicle washing .........................280
Ornamental moldings ................280
Headlamps, taillamps,
turn signal lenses ......................280
Window cleaning ........................ 281
Wiper blades ............................... 281
Light alloy wheels ...................... 281
Instrument cluster ..................... 281
Steering wheel and
gear selector lever ...................... 281Cup holder .................................. 282
Seat belts ..................................... 282
Headliner .................................... 282
Upholstery .................................. 282
Hard plastic trim items ............. 282
Plastic and rubber parts ........... 282
Technical dataSpare parts service ....................... 284
Warranty coverage ........................ 284
Identification labels ...................... 285
Layout of poly-V-belt drive ........... 286
Technical data ................................ 287
Fuels, coolants, lubricants
etc. – capacities ........................ 292
Engine oils ...................................... 294
Engine oil additives ...................... 294
Air conditioner refrigerant .......... 294Brake fluid ......................................294
Premium unleaded gasoline ........295
Fuel requirements .........................295
Gasoline additives .........................296
Coolants ...........................................296
Consumer information ..................298
IndexIndex ................................................300

78 Instrument cluster
Te ch n ica l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Indicator lamps in the instrument cluster
High beam
BAS malfunction, see page 221
ESP malfunction, see page 221
4-ETS+ malfunction, see page 221
ABS malfunction, see page 222
Brake pads worn down, see page 225
Engine oil level low, see page 224
Coolant level low, see page 224
Transmission in LOW RANGE mode,
see page 221ESP and 4-ETS+. Adjust driving to road
condition, see page 221
Brake fluid low, see page 219
EBP malfunction, see page 204
Parking brake engaged, see page 173
Front passenger airbag automatically
switched off, see page 53
Front fog lamp, see page 92
Steering wheel adjustment not locked,
see page 70
Fasten seat belts,
see page 223
Battery not being charged properly,
see page 223
SRS malfunction, see page 219
BAS
ESPABSLOW
RANGE
BRAKESRS

175 Driving instructions
Te ch n ica l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Power assistance
BrakesThe condition of the parking brake system is checked
each time the vehicle is in the shop for the required
maintenance service.
If the parking brake is released and the brake warning
lamp in the instrument cluster stays on and there is no
audible warning (EBP), the brake fluid level in the
reservoir is too low.
Brake pad wear or a leak in the system may be the
reason for low brake f luid in the reservoir.
Have the brake system inspected at an authorized
Mercedes-Benz Light Truck Center immediately.
All checks and service work on the brake system should
be carried out by an authorized Mercedes-Benz Light
Truck Center.
Install only brake pads and brake fluid recommended by
Mercedes-Benz.
Wa r n i n g !
When the engine is not running, the brake and
steering systems are without power assistance.
Under these circumstances, a much greater effort is
necessary to stop or steer the vehicle.Wa r n i n g !
After driving in heavy rain for some time without
applying the brakes or through water deep enough
to wet brake components, the first braking action
may be somewhat reduced and increased pedal
pressure may be necessary to obtain expected
braking effect. Be sure to maintain a safe distance
from vehicles in front.Resting your foot on the brake pedal will cause
excessive and premature wear of the brake pads.It can also result in the brakes overheating thereby
significantly reducing their effectiveness. It may
not be possible to stop the vehicle in sufficient time
to avoid an accident.
Wa r n i n g !
If other than recommended brake pads are
installed, or other than recommended brake fluid
is used, the braking properties of the vehicle can be
degraded to an extent that safe braking is
substantially impaired. This could result in an
accident.

215 Check regulary and before a long trip
Te ch n ica l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Check regularly and before a long trip 1Engine oil level
See “Checking engine oil level” on page 233 and
“Engine oil level indicator” on page 89.
2Coolant level
See “Coolant level” on page 234.
3Brake fluid
See “Brake fluid” on page 294.
4Windshield washer system/
Headlamp cleaning system/
Rear window washer system
For refilling reservoir see page 236.
Opening hood, see page 231.
Ve h i c l e l i g h t i n g : Check function and cleanliness. For
replacement of light bulbs, see “Exterior lamps” on
page 260.
Exterior lamp switch, see page 90.

219 Malfunction and indicator lamps
Te ch n ica l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index Brake warning lamp
When the brake warning lamp appears
while the engine is running, this means:
•there is insufficient brake fluid in the reservoir
(engine running and parking brake released), or
•the parking brake is set (engine running)
•the electronic brake proportioning (EBP) system is
malfunctioning.
Note:
If you find that the minimum mark on the brake fluid
reservoir is reached, have the brake system checked for
brake pad thickness and leaks.Supplemental restraint system (SRS) indicator lamp
The operational readiness of the airbag
system is verified by the indicator lamp
“SRS” in the instrument cluster when
turning the key in steering lock to position 1 or 2. If no
fault is detected, the lamp will go out after
approximately 5 seconds; after the lamp goes out, the
system continues to monitor the components and
circuitry of the airbag system and will indicate a
malfunction by coming on again.
See page 56 for notes on airbags, page 55 for belt
tensioners, and page 65 for infant and child seat
restraints.
Wa r n i n g !
Driving with the brake warning lamp illuminated
can result in an accident. Have your brake system
checked immediately if the brake warning lamp
stays on. Don’t add brake fluid before checking the
brake system. Overfilling the brake fluid reservoir
can result in spilling brake fluid on hot engine
parts and the brake fluid catching fire. You can be
seriously burned.BRAKE
Wa r n i n g !
In the event a malfunction of the “SRS” is indicated
as outlined above, the “SRS” may not be
operational. For your safety, we strongly
recommend that you visit an authorized
Mercedes-Benz Light Truck Center immediately to
have the system checked; otherwise the “SRS” may
not be activated when needed in an accident, which
could result in serious or fatal injury, or it might
deploy unexpectedly and unnecessarily which
could also result in injury.SRS

237 Windshield wiper
Te ch n ica l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index Windshield and headlamp washer
fluid mixing ratio
For temperatures above freezing:
MB Windshield Washer Concentrate “S” and water
1 part “S” to 100 parts water
(40 ml “S” to 1 gallon water).
For temperature below freezing:
MB Windshield Washer Concentrate “S” and
commercially available premixed windshield washer
solvent / antifreeze
1 part “S” to 100 parts solvent
(40 ml “S” to 1 gallon solvent).Vehicle jack, wheel bolt wrench and screwdriver
Wa r n i n g !
The jack is designed exclusively for jacking up the
vehicle at the jack take-up brackets built into either
side of the vehicle. To help avoid personal injury,
use the jack only to lift the vehicle during a wheel
change. Never get beneath the vehicle while it is
supported by the jack. Keep hands and feet away
from the area under the lifted vehicle. Always
firmly set parking brake and block wheels before
raising vehicle with jack.Do not disengage parking brake while the vehicle is
raised. Be certain that the jack is always vertical
when in use, especially on hills. Always try to use
the jack on level surface. Be sure that the jack arm
end is fully seated in the jack take-up bracket.
Always lower the vehicle onto sufficient capacity
jackstands before working under the vehicle.

278 Cleaning and care of the vehicle
Te ch n ica l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar careIndex
Cleaning and care of the vehicle
In operation, your vehicle is subjected to varying
external inf luences which, if gone unchecked, can
attack the paintwork as well as the underbody and
cause lasting damage.
Such damage is caused not only by extreme and varying
climatic conditions, but also by air polution, road salt,
tar, gravel and stone chipping. Grease and oil, fuel,
coolant, brake fluid, bird droppings, insects, tree resins
etc. should be removed immediately to avoid paint
damage. Frequent washing reduces and / or eliminates
the aggressiveness and potency of the above adverse
influences.More frequent washings are necessary to deal with
unfavorable conditions; for example, near the ocean, in
industrial areas (smoke, exhaust emissions), or during
winter operation.
You should check your vehicle from time to time for
stone chipping or other damage. Any damage should be
repaired as soon as possible to prevent the start of
corrosion.
In doing so, do not neglect the underside of the vehicle.
A prerequisite for a thorough check is a washing of the
underbody followed by a thorough inspection. Damaged
areas need to be reundercoated.
Your vehicle has been treated at the factory with a wax-
base ru stproof ing in th e body cavities w hich will la st for
the lifetime of the vehicle. Post-production treatment is
neither necessary nor recommended by Mercedes-Benz
because of the possibility of incompatibility between
materials used in the production process and others
applied later.
We have selected car-care products and compiled
recommendations which are specially matched to our
vehicles and which always reflect the latest technology.
You can obtain Mercedes-Benz approved car-care
products at your authorized Mercedes-Benz Light Truck
Center.
Wa r n i n g !
Many cleaning products can be hazardous. Some
are poisonous, others are flammable. Always follow
the instructions on the particular container.
Always open your vehicle’s doors or windows when
cleaning the inside.Never use fluids or solvents that are not designed
for cleaning your vehicle.

283 Contents - Technical data
Te ch n ica l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Technical dataSpare parts service ........................284
Warranty coverage .........................284
Identification labels .......................285
Layout of poly-V-belt drive ............286
Technical data ................................287
Fuels, coolants, lubricants
etc. – capacities .........................292Engine oils ...................................... 294
Engine oil additives ...................... 294
Air conditioner refrigerant .......... 294
Brake fluid ...................................... 294
Premium unleaded gasoline ........ 295
Fuel requirements ........................ 295
Gasoline additives ......................... 296
Coolants .......................................... 296
Consumer information ................. 298

293 Fuels, coolants, lubricants etc. - capacities
Te ch n ica l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index Brake system
(MB Brake fluid [DOT 4+])approx. 0.9 US qt (0.8 l)
Windshield / headlamp washer system
(MB Windshield washer concentrate “S”
1)Vehicles without
headlamp cleaning
system
Vehicles with headlamp
cleaning systemapprox. 5.5 US qt (5.0 l)
approx. 8.0 US qt (7.6 l)
Cooling system
(MB Anticorrosion / antifreeze)approx. 12.7 US qt (12.0 l)
Fuel tank
including a reserve of
(Premium unleaded gasoline:
Posted Octane 91 (Avg. of 96 RON / 86 MON))ML 320 / ML 430
ML 55 AMGapprox. 19.2 US gal (73.0 l)
approx. 3.2 US gal (12.0 l)
approx. 24.5 US gal (93.0 l)
approx. 3.2 US gal (12.0 l)
Air conditioner system
(R-134a refrigerant and special
PA C l u b r i c a n t (Never R-12))
1 Use MB Windshield Washer Concentrate “S” and water for temperatures above freezing or MB Windshield Washer Concentrate “S” and
commercially available premixed windshield washer solvent / antifreeze for temperatures below freezing. Follow suggested mixing ratios, see
page 237.Fuels, coolants, lubricants etc. Model Capacity

294 Fuels, coolants, lubricants etc.
Te ch n ica l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Engine oils
Engine oils are specifically tested for their suitability in
our engines. Therefore, use only engine oils
recommended by Mercedes-Benz. Information on
recommended brands is available at your authorized
Mercedes-Benz Light Truck Center.
Please follow Service Booklet recommendations for
scheduled oil changes. Failure to do so could result in
engine damage not covered by the Mercedes-Benz
Limited Warranty.
Engine oil additives
Do not blend oil additives with engine oil. They may be
harmful to the engine operation.
Damage or malfunctions resulting from blending oil
additives are not covered by the Mercedes-Benz Limited
War ra nt y.Air conditioner refrigerant
R-134a (HFC) refrigerant and special PAG lubricating oil
is used in the air conditioner system.
Never use R-12 (CFC) or mineral-based lubricating oil,
otherwise damage to the system will occur.
Brake fluid
During vehicle operation, the boiling point of the brake
fluid is continuously reduced through the absorption of
moisture from the atmosphere. Under extremely hard
operating conditions, this moisture content can lead to
the formation of bubbles in the system thus reducing
the system’s efficiency.
The brake fluid must therefore be replaced every two
years, preferably in the spring.
It is recommended to use only brake fluid approved by
Mercedes-Benz. Your authorized Mercedes-Benz Light
Truck Center will provide you with additional
information.