maintenance MERCEDES-BENZ ML430 2001 W163 Owner's Manual

2 Contents
Fog lamp switch
(except Canada) ........................... 92
Fog lamp switch
(Canada only) .............................. 93
Hazard warning flasher
switch ............................................ 94
Headlamp cleaning system ............ 94
Windshield wiper/washer
switch ............................................ 95
Rear window wiper/washer ........... 96
Climate control ................................. 98
Basic setting – Heater ............... 100
Basic setting –
Air conditioner ........................... 100
Special setting ............................ 101
Dust filter .................................... 102
Air recirculation ......................... 102
Rear window defroster .............. 103
Power windows ............................... 104
Rear quarter windows ................... 106
Sliding/pop-up roof ....................... 107
Skyview Top .................................... 109
Interior lighting ..............................110
Sun visors ........................................113Illuminated vanity mirrors ........... 113
Interior ............................................. 114
Storage compartments,
armrest and cup holder ............ 114
Glove box ...................................... 115
Armrest in rear bench seat ........... 117
Ashtrays ........................................... 118
Lighter .............................................. 119
Split rear seat bench ..................... 120
Easy entry/exit feature ............. 123
Rear seat head restraints ......... 124
Third row seats .............................. 126
Removable cargo floor plates ...... 129
Enlarged cargo area .......................131
Cargo tie-down rings .....................132
Hooks ...............................................133
Partition net ....................................133
Loading instructions ......................136
Cargo area cover blind ..................137
Telephone, general .........................139
Cellular telephone ..........................139
Garage door opener ....................... 140
DrivingControl and operation of
radio transmitters ..................... 146
The first 1 000 miles
(1 500 km) ................................. 147
Maintenance ................................... 147
Tele Aid ........................................... 148
Catalytic converter ........................ 160
Emission control ............................ 161
Steering lock ................................... 162
Starting and turning off
the engine .................................. 164
Automatic transmission ............... 165
Parking brake ................................. 173
Driving instructions ...................... 174
Drive sensibly – save fuel ......... 174
Drinking and driving ................. 174
Pedals ........................................... 174
Power assistance ........................ 175
Brakes .......................................... 175
Driving off ................................... 176
Parking ........................................ 176
Tires ............................................. 177

9 IntroductionImportant notice for California retail buyers of Mercedes-Benz automobiles
Under California law you may be entitled to a replacement of your vehicle or a refund of the purchase price, if
Mercedes-Benz USA, LLC or its authorized Mercedes-Benz Center fails to conform the vehicle to its express warranties
after a reasonable number of repair attempts during the period of one year or 12 000 miles from original delivery of
the vehicle. A reasonable number of repair attempts is presumed for a retail buyer (1) if the vehicle is out of service by
reason of repair of substantial nonconformities for a cumulative total of more than 30 calendar days or (2) the same
substantial non-conformity has been subject to repair four or more times and you have at least once directly
notified us in writing of the need to repair the non-conformity and have given us an opportunity to perform the
repair ourselves. Notifications should be sent to the nearest Mercedes-Benz Regional Office listed in the
Service and Warranty Information Booklet.
Maintenance
The Service Booklet describes all the necessary maintenance work which should be performed at regular intervals.
Always have the Service Booklet with you when you take the vehicle to your authorized Mercedes-Benz Light Truck
Center for service. The service advisor will record each service in the booklet for you.

145 Contents - Driving
Te ch n ica l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
DrivingControl and operation of
radio transmitters ..................... 146
The first 1 000 miles
(1 500 km) ................................. 147
Maintenance ................................... 147
Tele Aid ........................................... 148
Catalytic converter ........................ 160
Emission control ............................ 161
Steering lock ................................... 162
Starting and turning off
the engine .................................. 164
Automatic transmission ............... 165
Parking brake ................................. 173Driving instructions .......................174
Drive sensibly – save fuel .........174
Drinking and driving .................174
Pedals ...........................................174
Power assistance ........................ 175
Brakes .......................................... 175
Driving off .................................... 176
Parking ......................................... 176
Tires ............................................. 177
Snow chains ............................... 179
Winter driving instructions ......180
Deep water ...................................181
Passenger compartment ............182
Traveling abroad .........................182Off-Road driving ............................. 183
Trailer towing ................................. 190
Cruise control ................................. 196
Brake assist system (BAS) ............ 199
Antilock brake system (ABS) ....... 201
Four-wheel electronic
traction system (4-ETS+) ..........203
Electronic brake
proportioning (EBP) ..................204
Electronic stability program
(ESP) ...........................................205
Transmission control –
LOW RANGE mode ...................209
What you should know
at the gas station ....................... 212
Check regularly and
before a long trip ...................... 215

147 The first 1 000 miles
Te ch n ica l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index The first 1 000 miles (1 500 km)
The more cautiously you treat your vehicle during the
break-in period, the more satisfied you will be with its
performance later on. Therefore, drive your vehicle
during the first 1 000 miles (1 500 km) at moderate
vehicle and engine speeds.
During this period, avoid heavy loads (full throttle
driving) and excessive engine speeds.
Avoid accelerating by kickdown. It is not recommended
to brake the vehicle by manually shifting to a lower gear.
We recommend that you select positions “3”, “2” or “1”
only at moderate speeds (for hill driving).
After 1 000 miles (1 500 km) speeds may be gradually
increased to the permissible maximum.Maintenance
Approximately 30 days or 2 000 miles
(Canada: 2000 km) prior to the next recommended
service, the remaining distance or days are displayed in
the multifunction indicator. See Flexible Service System
(FSS) on page 87.
We strongly recommend that you have your vehicle
serviced by your authorized Mercedes-Benz Light Truck
Center, in accordance with the Service Booklet at the
times called for by the FSS.
Failure to have the vehicle maintained in accordance
with the Service Booklet at the designated times /
mileage may result in vehicle damage not covered by
the Mercedes-Benz Limited Warranty.
Check regularly and before a long trip, see page 215.

160 Catalytic converter
Te ch n ica l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Catalytic converter
Your Mercedes-Benz is equipped with monolithic type
catalytic converters, an important element in
conjunction with the oxygen sensors to achieve
substantial control of the pollutants in the exhaust
emissions. Keep your vehicle in proper operating
condition by following our recommended maintenance
instructions as outlined in your Service Booklet.Caution!
To prevent damage to the catalytic converters, use only
premium unleaded gasoline in this vehicle.
Any noticeable irregularities in engine operation should
be repaired promptly. Otherwise, excessive unburned
fuel may reach the catalytic converter causing it to
overheat, which could start a fire.
Wa r n i n g !
As with any vehicle, do not idle, park or operate
this vehicle in areas where combustible materials
such as grass, hay or leaves can come into contact
with the hot exhaust system, as these materials
could be ignited and cause a vehicle fire.

174 Driving instructions
Te ch n ica l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Driving instructions
Drive sensibly – save fuel
Fuel consumption, to a great extent, depends on driving
habits and operating conditions.
To save fuel you should:
•keep tires at the recommended inflation pressures,
•remove unnecessary loads,
•remove roof rack when not in use,
•allow engine to warm up under low load use,
•avoid frequent acceleration and deceleration,
•have all maintenance work performed at regular
intervals by an authorized Mercedes-Benz Light
Truck Center.
Fuel consumption is also increased by driving in cold
weather, in stop-and-go traffic, on short trips and in hilly
country.Drinking and driving
Pedals
Wa r n i n g !
Drinking or taking drugs and driving can be a very
dangerous combination. Even a small amount of
alcohol or drugs can affect your reflexes,
perceptions and judgement.The possibility of a serious or even fatal accident is
sharply increased when you drink or take drugs
and drive.Please don’t drink or take drugs and drive or allow
anyone to drive after drinking or taking drugs.Wa r n i n g !
Keep driver’s foot area clear at all times. Objects
stored in this area may impair pedal movement.

175 Driving instructions
Te ch n ica l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Power assistance
BrakesThe condition of the parking brake system is checked
each time the vehicle is in the shop for the required
maintenance service.
If the parking brake is released and the brake warning
lamp in the instrument cluster stays on and there is no
audible warning (EBP), the brake fluid level in the
reservoir is too low.
Brake pad wear or a leak in the system may be the
reason for low brake f luid in the reservoir.
Have the brake system inspected at an authorized
Mercedes-Benz Light Truck Center immediately.
All checks and service work on the brake system should
be carried out by an authorized Mercedes-Benz Light
Truck Center.
Install only brake pads and brake fluid recommended by
Mercedes-Benz.
Wa r n i n g !
When the engine is not running, the brake and
steering systems are without power assistance.
Under these circumstances, a much greater effort is
necessary to stop or steer the vehicle.Wa r n i n g !
After driving in heavy rain for some time without
applying the brakes or through water deep enough
to wet brake components, the first braking action
may be somewhat reduced and increased pedal
pressure may be necessary to obtain expected
braking effect. Be sure to maintain a safe distance
from vehicles in front.Resting your foot on the brake pedal will cause
excessive and premature wear of the brake pads.It can also result in the brakes overheating thereby
significantly reducing their effectiveness. It may
not be possible to stop the vehicle in sufficient time
to avoid an accident.
Wa r n i n g !
If other than recommended brake pads are
installed, or other than recommended brake fluid
is used, the braking properties of the vehicle can be
degraded to an extent that safe braking is
substantially impaired. This could result in an
accident.

251 Battery
Te ch n ica l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index If a tire constantly loses air, it should be inspected for
damage.
The spare tire should be checked periodically for
condition and inflation. Spare tire will age and become
worn over time even if never used, and thus should be
inspected and replaced when necessary.Battery
Important!
Battery replacement information:
The maintenance-free battery is located in the engine
compartment.
The service life of the battery is dependent on its
condition of charge. The battery should always be kept
sufficiently charged, in order to last an optimum length
of time.
Wa r n i n g !
Do not overinflate tires. Overinflating tires can
result in sudden deflation (blowout) because they
are more likely to become punctured or damaged
by road debris, potholes etc.. Follow recommended
inflation pressures.Do not overload the tires by exceeding the specified
vehicle capacity weight (as indicated by the label
on the driver’s door latch post). Overloading the
tires can overheat them, possibly causing a
blowout.
Wa r n i n g !
Failure to follow these instructions can result in
severe injury or death.Never lean over batteries while connecting, you
might get injured.Battery fluid contains sulfuric acid. Do not allow
this fluid to come in contact with eyes, skin or
clothing. In case it does, immediately flush affected
area with water and seek medical help if necessary.A battery will also produce hydrogen gas, which is
flammable and explosive. Keep flames or sparks
away from battery, avoid improper connection of
jumper cables, smoking etc..

284 Technical data
Te ch n ica l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Spare parts service
All authorized Mercedes-Benz Light Truck Centers
maintain a stock of original spare parts required for
maintenance and repair work. In addition, strategically
located parts distribution centers provide quick and
reliable parts service.
More than 300 000 different spare parts, for
Mercedes-Benz models, are available.
Mercedes-Benz original spare parts are subjected to
stringent quality inspections. Each part has been
specifically developed, manufactured or selected for and
adapted to Mercedes-Benz vehicles.
Therefore, Mercedes-Benz original spare parts should
be installed.
Important!
The use of non-genuine parts and accessories not
authorized by Mercedes-Benz could damage the vehicle
which damage is not covered by the Mercedes-Benz
Limited Warranty, or compromise its durability or
safety.Warranty coverage
Your vehicle is covered under the terms of the
“warranties” printed in the Service and Warranty
Information booklet and your authorized Mercedes-
Benz Light Truck Center will exchange or repair any
defective parts originally installed on the vehicle in
accordance with the terms of the following warranties:
1. New vehicle limited warranty
2. Emission system warranty
3. Emission performance warranty
4. California, Massachusetts, and Vermont emission
control systems warranty
Replacement parts and accessories are covered by the
Mercedes-Benz Spare Parts and Accessories warranties,
copies of which are available at any Mercedes-Benz
Light Truck Center.
Loss of Service and Warranty Information Booklet
Should you lose your Service and Warranty Information
booklet, have your authorized Mercedes-Benz Light
Truck Center arrange for a replacement. It will be
mailed to you.

306 Index
Te ch n ica l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car careIndex
Parking lamp ...................................................... 90, 264
Replacing bulbs .........................................................260
Side marker lamp ......................................................264
Standing lamp .................................................... 90, 264
Taillamp assemblies .................................................265
Turn signal lamp ................................................ 90, 264
Turn signal lamp, side .............................................266
Layout of poly-V-belt ......................................................286
Liftgate ............................................................................... 34
Unlocking ..................................................................... 28
Lighter ..............................................................................119
Limp home mode (Automatic transmission) ............. 172
Loading instructions ..................................................... 136
Lockable storage compartment .....................................116
Locking and unlocking the vehicle ............................... 27
Low engine coolant level warning ..............................224
Low engine oil level warning .......................................224
LOW RANGE
Indicator lamp ........................................................... 221
LOW RANGE mode ........................................................209
LOW RANGE – 4-ETS+ .............................................204
LOW RANGE – ABS ..................................................202
LOW RANGE – ESP ...................................................208
MMaintenance ...................................................................147
Malfunction and indicator lamps in the instrument
cluster ......................................................................... 218
Manual locking/unlocking the doors ...........................29
Manual operation of Skyview Top .............................. 273
Manual operation of sliding/pop-up roof .................. 272
Manual seat, front ............................................................39
MCS, radio and telephone ............................................146
Mechanical keys ............................................................... 29
Memory .............................................................................42
Recalling ....................................................................... 42
Storing ........................................................................... 42
Mirror, exterior, adjusting ..............................................73
Mirror, exterior, rear view ..............................................73
Mirror, inside, rear view ................................................. 71
Mirrors, vanity ................................................................ 113