MERCEDES-BENZ ML500 1997 Complete Repair Manual

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Manual release for fuel filler flap
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Important!
After manually operating the Skyview Top, a timing
synchronization is needed for future electrical operation
o f the Sk yv iew To p. To do s o, tur n key i n stee ri n g lock to
position 2. Now push and hold switch until the Skyview
Top is fully closed. Continue to hold switch for
additional 15 seconds. Manual release for fuel filler flap
The manual release is located behind the cover in the
left rear compartment trim panel.
In case the central locking system does not release the
fuel filler flap, pull up on the lock rod (arrow).
ML 55 AMG:
First remove the space-saver tire from its holder, see
page 242.

275
Replacing wiper blades
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Replacing wiper blades
For safety reasons, remove key from steering lock before
replacing the wiper blade, otherwise the motor can
suddenly turn on and cause injury.
Notes:
Do not open engine hood with wiper arm folded forward.
Do not allow the wiper arm to contact the windshield
glass without a wiper blade inserted. The glass may be
scratched or broken.
Make certain that the wiper blade is properly installed.
An improperly installed wiper blade may cause
windshield damage.
The wiper with air spoiler should be mounted on the
driver’s side. Replacing windshield/rear window wiper blade
Removal:
Fold wiper arm (1) forward (windshield) / rearward (rear
window) and turn wiper blade (2) at a right angle to the
arm. Push safety tab (3) of attachment link (4) and slide
the wiper blade from the end of the wiper arm. Remove
the wiper blade.
Installation:
Slide wiper blade into end of wiper arm until it locks in
place.
P82.30-0338-26
1
2
3
4

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Roof rack
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Roof rack
Use only those roof racks approved by Mercedes-Benz.
Follow manufacturer’s installation instructions. They
mount to the roof rails and do not require additional
supports (e.g. suction cups or legs). Such supports may
lead to marring of the paint or denting the roof. For
further information inquire at your Mercedes-Benz
Light Truck Center.
Take into consideration that when the roof rack is
loaded, the handling characteristics are different from
those when operating the vehicles without the roof rack
loaded.

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Contents - Vehicle care
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Vehicle careCleaning and care
of the vehicle .............................278
Power washer ..............................279
Tar stains .....................................279
Paintwork, painted body
components .................................279
Engine cleaning ..........................280
Vehicle washing .........................280
Ornamental moldings ................280
Headlamps, taillamps,
turn signal lenses ......................280 Window cleaning ....................... 281
Wiper blades .............................. 281
Light alloy wheels ..................... 281
Instrument cluster ..................... 281
Steering wheel and
gear selector lever ..................... 281
Cup holder .................................. 282
Seat belts ..................................... 282
Headliner .................................... 282
Upholstery .................................. 282
Hard plastic trim items ............. 282
Plastic and rubber parts ........... 282

278
Cleaning and care of the vehicle
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Cleaning and care of the vehicle
In operation, your vehicle is subjected to varying
external inf luences which, if gone unchecked, can
attack the paintwork as well as the underbody and
cause lasting damage.
Such damage is caused not only by extreme and varying
climatic conditions, but also by air polution, road salt,
tar, gravel and stone chipping. Grease and oil, fuel,
coolant, brake fluid, bird droppings, insects, tree resins
etc. should be removed immediately to avoid paint
damage. Frequent washing reduces and / or eliminates
the aggressiveness and potency of the above adverse
influences. More frequent washings are necessary to deal with
unfavorable conditions; for example, near the ocean, in
industrial areas (smoke, exhaust emissions), or during
winter operation.
You should check your vehicle from time to time for
stone chipping or other damage. Any damage should be
repaired as soon as possible to prevent the start of
corrosion.
In doing so, do not neglect the underside of the vehicle.
A prerequisite for a thorough check is a washing of the
underbody followed by a thorough inspection. Damaged
areas need to be reundercoated.
Your vehicle has been treated at the factory with a wax-
base ru stproof ing in th e body cavities w hich will la st for
the lifetime of the vehicle. Post-production treatment is
neither necessary nor recommended by Mercedes-Benz
because of the possibility of incompatibility between
materials used in the production process and others
applied later.
We have selected car-care products and compiled
recommendations which are specially matched to our
vehicles and which always reflect the latest technology.
You can obtain Mercedes-Benz approved car-care
products at your authorized Mercedes-Benz Light Truck
Center.
Wa r n i n g !
Many cleaning products can be hazardous. Some
are poisonous, others are flammable. Always follow
the instructions on the particular container.
Always open your vehicle’s doors or windows when
cleaning the inside.Never use fluids or solvents that are not designed
for cleaning your vehicle.

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Cleaning and care of the vehicle
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Scratches, corrosive deposits, corrosion or damage due
to negligent or incorrect care cannot always be removed
or repaired with the car-care products recommended
here. In such cases it is best to seek aid at your
authorized Mercedes-Benz Light Truck Center.
The following topics deal with the cleaning and care of
your vehicle and give important “how-to” information as
well as references to Mercedes-Benz approved car-care
products.
Additional information can be found in the booklet titled
“Vehicle Care Guide”.
Power washer
When using a power washer for cleaning the vehicle
always observe manufacturers’ operating instructions.
Caution!
Never use a round nozzle to power wash tires. The
intense jet of water can result in damage to the tire.
Always replace a damaged tire.
Always keep the jet of water moving across the surface.
Do not aim directly at electrical parts, electrical
connectors, seals, or other rubber parts. Ta r st a in s
Quickly remove tar stains before they dry and become
more difficult to remove. A tar remover is
recommended.
Paintwork, painted body components
Mercedes-Benz approved Paint Care should be applied
when water drops on the paint surface do not “bead up”,
normally in 3 to 5 months, depending on climate and
washing detergent used.
Mercedes-Benz approved Paint Cleaner should be
applied if paint surface shows signs of dirt embedding
(i.e. loss of gloss).
Do not apply any of these products or wax if your
vehicle is parked in the sun or if the hood is still hot.
Use the appropriate MB-Touch-Up Stick for quick and
provisional repairs of minor paint damage (i.e. chips
from stones, vehicle doors etc.).

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Cleaning and care of the vehicle
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Engine cleaning
Prior to cleaning the engine compartment make sure to
protect electrical components and connectors from the
intrusion of water and cleaning agents.
Corrosion protection, such as MB Anticorrosion Wax
should be applied to the engine compartment after
every engine cleaning. Before applying, all control
linkage bushings and joints should be lubricated. The
poly-V-belt and all pulleys should be protected from any
wax.
Ve h i c l e w a s h i n g
Do not use hot water or wash your vehicle in direct
sunlight. Use only a mild car wash detergent, such as
Mercedes-Benz approved Car Shampoo.
Thoroughly spray the vehicle with a diffused jet of
water. Direct only a very weak spray towards the
ventilation intake. Use plenty of water and rinse the
sponge and chamois frequently.
Rinse with clear water and thoroughly wipe dry with a
chamois. Do not allow cleaning agents to dry on the
finish. Due to the width of the vehicle, prior to running the
vehicle through an automatic car wash, fold back the
outside mirrors to prevent them from getting damaged.
In the winter, thoroughly remove all traces of road salt
as soon as possible.
When washing the underbody, do not forget to clean the
inner sides of the wheels.
Ornamental moldings
For regular cleaning and care of very dirty chrome-
plated parts, use a chrome cleaner.
Headlamps, taillamps, turn signal lenses
Use a mild car wash detergent, such as Mercedes-Benz
approved Car Shampoo, with plenty of water.
To prevent scratches, never apply strong force and use
only a soft, non-scratchy cloth when cleaning the lenses.
Do not attempt to wipe dirty lenses with a dry cloth or
sponge.

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Cleaning and care of the vehicle
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Window cleaning
Use a window cleaning solution on all glass surfaces. An
automotive glass cleaner is recommended.
Note:
For safety reasons, switch off wipers and remove key
from steering lock before cleaning the windshield,
otherwise the wiper motor can suddenly turn on and
cause injury.
Wiper blades
Clean the wiper blade rubbers with a clean cloth and
detergent solution.
Note:
For safety reasons, switch off wipers and remove key
from steering lock before cleaning the wiper blades,
otherwise the wiper motor can suddenly turn on and
cause injury. Light alloy wheels
Mercedes-Benz approved Wheel Care should be used for
regular cleaning of the light alloy wheels.
If possible, clean wheels once a week with
Mercedes-Benz approved Wheel Care, using a soft
bristle brush and a strong spray of water.
Follow instructions on container.
Note:
Use only acid-free cleaning materials. The acid could
lead to corrosion or may damage the clear coat.
Instrument cluster
Use a gentle dishwashing detergent or mild detergent
for delicate fabrics as a washing solution. Wipe with a
cloth moistened in lukewarm solution. Do not use
scouring agents.
Steering wheel and gear selector lever
Wipe with a damp cloth and dry thoroughly or clean
with Mercedes-Benz approved Leather Care.

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Cleaning and care of the vehicle
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Cup holder
Use a gentle dishwashing detergent or mild detergent
for delicate fabrics as a washing solution. Wipe with a
cloth moistened in lukewarm solution. Do not use
scouring agents.
Seat belts
The webbing must not be treated with chemical
cleaning agents. Use only clear, lukewarm water and
soap. Do not dry the webbing at temperatures above
176 °F (80 °C) or in direct sunlight.
Headliner
Clean with soft bristle brush, or use a dry-shampoo
cleaner in case of excessive dirt. Upholstery
Using aftermarket seat covers or wearing clothing that
have the tendency to give off coloring (e.g. when wet
etc.) may cause the upholstery to become permanently
discolored. By lining the seats with a proper
intermediate cover, contact-discoloration will be
prevented.
Leather Upholstery
Wipe leather upholstery with a damp cloth and dry
thoroughly or clean with Mercedes-Benz approved
Leather Care. Exercise particular care when cleaning
perforated leather as its underside should not become
wet.
Cloth Upholstery
Clean with soft bristle brush, or use a dry-shampoo
cleaner in case of excessive dirt.
Hard plastic trim items
Pour Mercedes-Benz approved Interior Care onto soft
lint-free cloth and apply with light pressure.
Plastic and rubber parts
Do not use oil or wax on these parts.
Wa r n i n g !
Do not bleach or dye seat belts as this may severely
weaken them. In a crash they may not be able to
provide adequate protection.

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Contents - Technical data
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Technical dataSpare parts service ........................284
Warranty coverage .........................284
Identification labels .......................285
Layout of poly-V-belt drive ............286
Technical data ................................287
Fuels, coolants, lubricants etc. – capacities .........................292 Engine oils ...................................... 294
Engine oil additives ...................... 294
Air conditioner refrigerant .......... 294
Brake fluid ...................................... 294
Premium unleaded gasoline ........ 295
Fuel requirements ........................ 295
Gasoline additives ......................... 296
Coolants .......................................... 296
Consumer information ................. 298