check engine light MERCEDES-BENZ ML500 2003 W163 Owner's Manual

Contents
Loading.............................................. 139
Loading instructions..................... 139
Partition net* ............................... 141
Cargo area cover blind* ............... 143
Cargo floor plates ........................ 144
Roof rack*.................................... 145
Driving systems ................................. 146
Cruise control .............................. 146
Parktronic system*
(Parking assist) ............................ 149
Useful features .................................. 152
Interior storage spaces ................ 152
Cup holders.................................. 154
Armrest in rear seat bench .......... 155
Ashtrays and cigarette lighter ...... 156
Electrical outlet ............................ 158
Telephone* .................................. 158
Tele Aid* ...................................... 159
Garage door opener ..................... 168
Trip computer*............................. 172Operation......................................... 177
The first 1000 miles (1500 km) ......... 178
Driving instructions............................ 179
Drive sensibly – save fuel............. 179Drinking and driving ...................... 179
Pedals ........................................... 179
Power assistance .......................... 179
Brakes........................................... 180
Driving off ..................................... 181
Parking.......................................... 182
Tires .............................................. 182
Hydroplaning................................. 183
Tire traction .................................. 183
Tire speed rating ........................... 184
Winter driving instructions ............ 184
Standing water.............................. 185
Off-road driving ............................. 186
Trailer towing ................................ 192
Passenger compartment ............... 196
Driving abroad .............................. 197
Control and operation of radio
transmitters .................................. 197
Catalytic converter........................ 198
Emission control ........................... 198
Coolant temperature..................... 199
At the gas station ............................... 200
Check regularly and
before a long trip .......................... 201Engine compartment .......................... 202
Hood ............................................. 202
Engine oil ...................................... 203
Transmission fluid level ................ 206
Coolant ......................................... 206
Battery .......................................... 207
Windshield washer system and
headlamp cleaning system ........... 208
Tires and wheels ................................ 209
Important guidelines ..................... 209
Life of tire ..................................... 210
Direction of rotation ..................... 210
Checking tire inflation pressure .... 211
Rotating wheels ............................ 212
Winter driving ..................................... 213
Winter tires ................................... 213
Block heater (Canada only) ........... 214
Snow chains ................................. 214
Maintenance ...................................... 215
Clearing the service indicator ....... 215
Service term exceeded ................. 215
Calling up the service indicator .... 216
Resetting the service indicator ..... 216
Vehicle care ....................................... 217
Cleaning and care
of the vehicle ................................ 217

54 Safety and SecurityOccupant safety
Occupant safetyIn this section you will learn the most im-
portant facts about the restraint systems
of the vehicle.
The restraint systems are

Seat belts


Emergency tensioning device


Airbags


Child seats


Child seat recognition


Lower anchors and tethers for children
(LATCH)
As independent systems their protective
effects work in conjunction with each oth-
er.The warning lamp
1
in the instrument
cluster (
page 26) lights up for about
4 seconds when the key is turned to
position2. It goes out when you start the
engine. This shows that the restraint sys-
tems are operational.
If the lamp does not come on at all or if it
fails to extinguish after approximately
4 seconds or if it comes on thereafter, a
malfunction in the system has been de-
tected.
More information can be found in the
“Practical hints” section (
page 227).
iFor information on infants and children
traveling with you in the vehicle and re-
straint systems for infants and chil-
dren, see “Children in the vehicle”
(page 63).
Warning!
G
In the event that the SRS malfunction indica-
tor lamp lights up during driving or does not
come at all, the SRS may not be operational.
For your safety, we strongly recommend
that you visit an authorized Mercedes-Benz
Light Truck Center immediately to have the
system checked; otherwise the SRS may not
be activated when needed in an accident,
which could result in serious or fatal injury,
or it might deploy unexpectedly and unnec-
essarily which could also result in injury.
Improper work on the restraint systems can
lead to unintentional deployment or opera-
tional failure.
All work on these systems should therefore
only be carried out by an authorized
Mercedes-Benz Light Truck Center.

117 Controls in detail
Automatic transmission
Accelerator position
Your driving style influences the transmis-
sion’s shifting behavior:
Less throttle Earlier upshifting
More throttle Later upshifting
Kickdown
Use kickdown when you want maximum
acceleration
Press the accelerator past the point of
resistance.
The transmission shifts into a lower
gear.

Ease on the accelerator when you have
reached the desired speed.
The transmission shifts up again.

Towing a trailer
If you tow a trailer, note the following
points:

Manually shift to a lower gear range
(4,3, 2, 1), if the transmission hunts
between gears on inclines
(page 114).
A lower gear range and reduction of
speed reduces the change to overload
or overheat the engine.


At very steep inclines switch transfer
case to LOW RANGE mode
(page 118).
For more information on trailer towing, see
the “Operation” section (
page 192).Emergency operation (Limp Home
Mode)
If the vehicle acceleration worsens or the
transmission no longer shifts, the trans-
mission is most likely operating in limp
home mode. In this mode only 2nd gear
and reverse gear can be activated.
Stop the vehicle.

Move selector lever to positionP.

Turn off the engine.

Wait at least ten seconds before re-
starting.

Move selector lever to position D (for
2nd gear) or R.

Have the transmission checked at an
authorized Mercedes-Benz Light Truck
Center as soon as possible.

130 Controls in detailAutomatic climate controlActivating
Moist air can fog up the windows. You can
dehumidify the air with the air condition-
ing.
Press button
°
again.
The indicator lamp on the button
°

goes out.
The air conditioning system uses the refrig-
erant R134A. This refrigerant is free of
CFCs which are harmful to the ozone layer.
Residual heat and ventilation
With the engine switched off, it is possible
to continue to heat or ventilate the interior
for up to 30 minutes. This feature makes
use of the residual heat produced by the
engine.
Activating
Turn the key in the steering lock to
position1.

Press button
°
(page 125).
The indicator lamp on button
°

comes on.Deactivating

Press button
°
.
The indicator lamp on button
°

goes out.
!If the
°
button on the automatic cli-
mate control panel starts to blink, this
indicates that the air conditioning sys-
tem is losing refrigerant. The compres-
sor has turned itself off. The air
conditioning cannot be turned on
again.
Have the air conditioning system
checked at the nearest authorized
Mercedes-Benz Light Truck Center.
iHow long the system will provide heat-
ing depends on the coolant tempera-
ture and the temperature set in the
climate control. The blower will run at
lower speed regardless of the air vol-
ume control setting.
iThe residual heat is automatically
turned off:

when the ignition is switched on


after about 30 minutes


if the coolant temperature is too
low


if the battery voltage drops

191 Operation
Driving instructions
Returning from off-road drivingOff-road driving increases strain on the ve-
hicle.
We recommend that you inspect the vehi-
cle for possible damage after each off-road
trip. Recognizing any damage and a subse-
quent timely repair reduces the chance of
a possible breakdown or accident later on.
Proceed as follows:


Switch off the LOW RANGE mode
(page 118).


Remove excessive dirt from tires,
wheels, wheel housings, and under-
body.
For instance, after driving in mud, clean
the radiator, chassis, engine, brakes,
and wheels from extreme dirt using a
strong jet of water.


Inspect frame, oil pan, brake hoses,
etc., as well as vehicle underbody for
possible damage.


Check tires for possible damage, clean
all exterior lamps, and conduct a brake
test.


Check for brush or branches caught in
the undercarriage.
They could increase the possibility of a
fire, as well as cut fuel and/or brake
lines, puncture rubber bellows of the
axles or drive shafts.


After continued operation in mud,
sand, water or other dirty conditions
clean the brake discs, wheels, brake
pads and check and clean axle joints.
Warning!
G
If you feel a sudden significant vibration or
ride disturbance, or you suspect that possi-
ble damage to your vehicle has occurred,
you should turn on the hazard warning flash-
ers, carefully slow down, and drive with cau-
tion to an area which is a safe distance from
the roadway.
Inspect the tires and under the vehicle for
possible damage. If the vehicle or tires ap-
pear unsafe, have it towed to the nearest
Mercedes-Benz Light Truck Center or tire
dealer for repairs.

195 Operation
Driving instructions
Adjust the mirrors to permit unobstructed
view beyond rear of trailer.

If the trailer has electric brakes, start
your vehicle and trailer moving slowly,
and then apply only the trailer brake
controller by hand to be sure the
brakes are working properly.


Always secure items in the trailer to
prevent load shifts while driving.


When towing a trailer, check occasion-
ally to be sure that the load is secure,
and that lighting and trailer brakes (if
so equipped) are functioning properly.


Take into consideration that when tow-
ing a trailer, the handling characteris-
tics are different and less stable from
those when operating the vehicle with-
out a trailer.
It is important to avoid sudden maneu-
vers.


The vehicle and trailer combination is
heavier, and therefore is limited in ac-
celeration and climbing ability, and re-
quires longer stopping distances.
I t i s m o r e p r o n e t o r e a c t i n g t o s i d e w i n d
gusts, and requires more sensitive
steering input.


If possible, do not brake abruptly, but
rather engage the brake slightly at first
to permit the trailer to activate its
brake. Then increase the braking force.


If the transmission hunts between
gears on inclines, manually shift to a
lower gear (select 4, 3, 2 or 1).
A lower gear and reduction of speed re-
duces the chance of engine overload-
ing and / or overheating.


On very steep inclines, not manageable
with selector lever in position1, switch
transfer case to LOW RANGE mode
(page 118).


When going down a long hill, shift into
a lower gear and use the engine’s brak-
ing effect.
Avoid riding the brakes, thus overheat-
ing the vehicle and trailer brakes.
!If the trailer should begin to sway, re-
duce the vehicle’s speed and use the
brake controller by hand to straighten
out the vehicle and trailer.
In no case should you attempt to
straighten out the tow vehicle and trail-
er by increasing the speed or over-
steering and stepping on the brakes.

201 Operation
At the gas station
Check regularly and before a long trip
Open the hood (
page 202)
1Engine oil level
More information on engine oil can be
found in the “Operation” section
(
page 203).
2Coolant level
For normal replenishing, use water (po-
table water quality). More information
on the coolant level can be found in the
“Operation” section (
page 206).
3Brake fluid
More information on brake fluid can be
found in the “Technical data” section
(
page 284).4Windshield washer and headlamp
cleaning system
More information on filling the reser-
voir can be found in the “Operation”
section (
page 208).
Vehicle lighting
Check function and cleanliness. More in-
formation on replacing light bulbs can be
found in the “Practical hints” section
(
page 247).
Combination switch (
page 102).
Tire inflation pressure
More information on tire inflation pressure
can be found in the “Operation” section
(
page 211).
iLeaving the engine running and the fuel
cap open can cause the
?
lamp to
illuminate.
See also “Practical hints” section
(
page 232).

204 OperationEngine compartmentEngine oil level display
1Knob
2Display in speedometer
Switch on the ignition and wait until the
display
- - - - - -
appears in the
speedometer display2.

Within one second press knob1 twice.
One of the following messages will subse-
quently appear in the display:


OIL i.OThe oil level is correct. Engine oil does
not to be added.


– 1.0 L
Add 1 liter of engine oil.


– 1.5 L
Add 1.5 liters of engine oil.


– 2.0 L
Add 2 liters of engine oil.


OIL HIThe oil level is too high.
Have excess oil siphoned.The display
- - - - - -
flashes in the
speedometer display if a proper oil level
check cannot be performed.

Repeat the engine oil level check after
a few minutes.
!Excessive oil must be siphoned or
drained off. It could cause damage to
the engine and catalytic converter not
covered by the Mercedes-Benz Limited
Warranty.
iIf the engine oil level check cannot be
performed again via the display field,
use the dipstick to perform the engine
oil level check (
page 205).
In this case we recommend that you
have the system checked at a
Mercedes-Benz Light Truck Center.

206 OperationEngine compartmentTransmission fluid level
The transmission fluid level does not need
to be checked. If you notice transmission
fluid loss or gear shifting malfunctions,
have an authorized Mercedes-Benz Light
Truck Center check the automatic trans-
mission.Coolant
The engine coolant is a mixture of water
and anticorrosion/antifreeze. To check
the coolant level, the vehicle must be
parked on level ground and the engine
must be cool. 1Cap
2COLD LEVEL mark
The coolant level should reach the COLD
LEVEL mark2 in the reservoir.

Using a rag, turn the cap slowly approx-
imately one half turn to the left to re-
lease any excess pressure.
Warning!
G
In order to avoid any possibly serious burns:

Use extreme caution when opening the
hood if there are any signs of steam or
coolant leaking from the cooling system,
or if the coolant temperature gauge indi-
cates that the coolant is overheated.


Do not remove pressure cap on coolant
reservoir if engine temperature is above
194°F (90°C). Allow engine to cool
down before removing cap. The coolant
reservoir contains hot fluid and is under
pressure.


Using a rag, slowly open the cap approx-
imately ½ turn to relieve excess pres-
sure. If opened immediately, scalding
hot fluid and steam will be blown out un-
der pressure.


Do not spill antifreeze on hot engine
parts. Antifreeze contains ethylene gly-
col which may burn if it comes into con-
tact with hot engine parts.
iIf the engine is already at its regular op-
erating temperature, the coolant may
be approximately 0.6 in (1.5 cm) above
the COLD LEVEL mark.


207 Operation
Engine compartment

Continue turning the cap to the left and
remove it.

Add coolant as required.

Replace and tighten cap.
More information on coolant can be found
in the “Technical data” section
(
page 287).
Battery
The battery is located in the engine com-
partment.
The battery should always be sufficiently
charged in order to achieve its rated ser-
vice life.
If you use your vehicle mostly for short dis-
tance trips, you will need to have the bat-
tery charge checked more frequently.
When replacing batteries, always use bat-
teries approved by Mercedes-Benz.If you do not intend to operate your vehicle
for an extended period of time, consult an
authorized Mercedes-Benz Light Truck
Center about steps you need to observe.
Batteries contain materials that can harm
the environment if disposed of improperly.
Recycling of batteries is the preferred
method of disposal. Many states require
sellers of batteries to accept old batteries
for recycling.
G
Observe all safety instructions
and precautions when handling
automotive batteries.
A
Risk of explosion
D
Keep flames or sparks away
from battery. Do not smoke.
B
Battery acid is caustic. Do not
allow it to come into contact
with skin, eyes or clothing.
In case it does, immediately
flush affected area with clear
water and seek medical help if
necessary.
E
Wear eye protection.
C
Keep children away.
F
Follow the instructions in this
Operator's Manual.