headlamp MERCEDES-BENZ ML55AMG 2002 W163 Owner's Guide

259 Windshield wiper
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index Windshield and headlamp washer
fluid mixing ratio
For temperatures above freezing:
MB Windshield Washer Concentrate “S” and water
1 part “S” to 100 parts water
(40 ml “S” to 1 gallon water).
For temperature below freezing:
MB Windshield Washer Concentrate “S” and
commercially available premixed windshield washer
solvent / antifreeze
1 part “S” to 100 parts solvent
(40 ml “S” to 1 gallon solvent).Vehicle jack, wheel bolt wrench and screwdriver
Wa r n i n g !
The jack is designed exclusively for jacking up the
vehicle at the jack take-up brackets built into either
side of the vehicle. To help avoid personal injury,
use the jack only to lift the vehicle during a wheel
change. Never get beneath the vehicle while it is
supported by the jack. Keep hands and feet away
from the area under the lifted vehicle. Always
firmly set parking brake and block wheels before
raising vehicle with jack.Do not disengage parking brake while the vehicle is
raised. Be certain that the jack is always vertical
when in use, especially on hills. Always try to use
the jack on level surface. Be sure that the jack arm
end is fully seated in the jack take-up bracket.
Always lower the vehicle onto sufficient capacity
jackstands before working under the vehicle.

282 Exterior lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index
Exterior lamps
Headlamp adjustment
Correct headlamp adjustment is extremely important.
Check and readjust headlamps at regular intervals and
when a bulb has been replaced.
For adjusting headlamp aim see page 290.Replacing bulbs
To prevent a possible electrical short circuit, switch off
lamp prior to replacing a bulb.
When replacing bulbs, install only 12 volt bulbs with
the specified watt rating.
When replacing halogen bulbs do not touch glass
portion of bulb with bare hands. Use plain paper or a
clean cloth.
Wa r n i n g !
Bulbs and bulb holders can be very hot. Allow the
lamp to cool down before changing a bulb.
Halogen lamps contain pressurized gas. A bulb can
explode if you:
• touch or move it when hot,
•drop the bulb,
• scratch the bulb.Wear eye and hand protection.
Wa r n i n g !
Because of high voltage in BiXenon lamps, it is
dangerous to replace the bulb of repair the lamp
and its components. We recommend that you have
such work done by a qualified technician.

283 Exterior lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index Headlamp assembly (Halogen)
1Headlamp vertical / horizontal adjustment screw
2Headlamp vertical / horizontal adjustment screw
3Headlamp cover with locking tab
4High beam headlamp cover with locking tab
5Bulb socket for turn signal, parking, standing, and
side marker lamp6Electrical connector for low beam headlamp bulb
7Electrical connector for high beam headlamp bulb
P82.10-2756-26
6
P82.15-2082-26

284 Exterior lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index
Headlamp assembly (BiXenon)
1Headlamp vertical / horizontal adjustment screw
2Headlamp vertical / horizontal adjustment screw
3Headlamp cover with locking tab
4High beam headlamp cover with locking tab
5Bulb socket for turn signal, parking, standing, and
side marker lamp6Electrical connector for BiXenon headlamp bulb
7Electrical connector for high beam headlamp bulb
P82.10-2756-26
P82.10-2805-26
6

285 Exterior lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index Bulbs for high beam H7 55 W
Open hood.
Remove cover (4). Pull off electrical connector (7).
Unhook and move aside clamping ring. Remove bulb.
Insert new bulb (seating properly in cutouts of bulb
socket), mount clamping ring. Reinstall and push
electrical connector on securely. Reinstall cover (4).
Bulbs for low beam (only Halogen headlamps)
H7 55 W
Open hood.
Push down tab at top end of cover (3) and remove. Pull
off electrical connector (6). Unhook and move aside
clamping ring. Remove bulb.
Insert new bulb (seating properly in cutouts of bulb
socket), mount clamping ring. Reinstall and push
electrical connector on securely. Reinstall cover (3).BiXenon D2S 35 W
(optional; Canada only standard on ML 500)
Parking, standing, side marker and turn signal lamp
115 7 N A ( 3 2 / 3 c p b u l b )
Open hood.
Twist bulb socket (5) counterclockwise and pull out.
Push bulb into socket, turn counterclockwise and
remove.
Insert new bulb in socket, push in and twist clockwise.
Reinstall bulb socket.
Wa r n i n g !
Because of high voltage in BiXenon lamps, it is
dangerous to replace the bulb or repair the lamp
and its components. We recommend that you have
such work done by a qualified technician.

290 Exterior lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index
Adjusting headlamp aim
Correct headlamp adjustment is extremely important.
To check and readjust a headlamp, follow steps 1
through 6.
Please note:
•High beam adjustments simultaneously aim the low
beam.
•Vehicle should have a normal trunk load.1. Park vehicle on level surface approximately 6 inches
(152 mm) from a vertical test screen or wall. The
centerline of the vehicle must be at a 90
° angle to
the test screen.
2. (High beams on):
Using a carpenter’s level, align and mark a vertical
centerline (1) on the test screen for each headlamp
lens at a distance of 25
3/4inches (654 mm) from
the vertical centerline. As a check, the distance
between centerlines should be 51
1/2inches
(1308 mm). The star emblem on the hood may be
used to determine the vehicle centerline. If the
distance does not check, have the system verified at
an authorized Mercedes-Benz Light Truck Center.
3. Move vehicle on the level surface 25 feet (7.6 m)
straight back from the wall.
4. Open hood.
VH
low beam

291 Exterior lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index 5. (High beams on):
Simultaneously turn adjusting screws (1 and 2 on
page 283 or 284) counterclockwise to adjust
headlamp downward, clockwise upward.
Graduations:
screw 1: 0.50
° pitch,
screw 2: 0.67° pitch.
6. Horizontal headlamp aim (High beams on):
Turn adjusting screw (2) (left headlamp:
counterclockwise to adjust to the left, clockwise to
the right [right headlamp in opposite direction])
until the headlamp (high beam pattern) is centered
about the vertical centerline (1) as shown.
The left and right headlamps must be adjusted
individually.
Graduations: 0.33
° pitch.Note:
If it is not possible to obtain a proper headlamp
adjustment, have the system checked at your authorized
Mercedes-Benz Light Truck Center.

297 Contents - Car care
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar careIndex
Vehicle careCleaning and care of the vehicle .298
Power washer ..............................299
Tar stains .....................................299
Paintwork, painted body
components .................................299
Engine cleaning ..........................300
Vehicle washing .........................300
Ornamental moldings ................300
Headlamps, taillamps,
turn signal lenses ......................300
Cleaning the parktronic
system sensors ........................... 301Window cleaning ....................... 301
Wiper blades .............................. 301
Light alloy wheels ..................... 302
Instrument cluster ..................... 302
Steering wheel and
gear selector lever ..................... 302
Cup holder .................................. 302
Seat belts ..................................... 302
Headliner .................................... 302
Upholstery .................................. 303
Hard plastic trim items ............. 303
Plastic and rubber parts ........... 303

300 Cleaning and care of the vehicle
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar careIndex
Engine cleaning
Prior to cleaning the engine compartment make sure to
protect electrical components and connectors from the
intrusion of water and cleaning agents.
Corrosion protection, such as MB Anticorrosion Wax
should be applied to the engine compartment after
every engine cleaning. Before applying, all control
linkage bushings and joints should be lubricated. The
poly-V-belt and all pulleys should be protected from any
wax.
Vehicle washing
Do not use hot water or wash your vehicle in direct
sunlight. Use only a mild car wash detergent, such as
Mercedes-Benz approved Car Shampoo.
Thoroughly spray the vehicle with a diffused jet of
water. Direct only a very weak spray towards the
ventilation intake. Use plenty of water and rinse the
sponge and chamois frequently.
Rinse with clear water and thoroughly wipe dry with a
chamois. Do not allow cleaning agents to dry on the
finish.Due to the width of the vehicle, prior to running the
vehicle through an automatic car wash, fold back the
outside mirrors to prevent them from getting damaged.
In the winter, thoroughly remove all traces of road salt
as soon as possible.
When washing the underbody, do not forget to clean the
inner sides of the wheels.
Ornamental moldings
For regular cleaning and care of very dirty chrome-
plated parts, use a chrome cleaner.
Headlamps, taillamps, turn signal lenses
Use a mild car wash detergent, such as Mercedes-Benz
approved Car Shampoo, with plenty of water.
To prevent scratches, never apply strong force and use
only a soft, non-scratchy cloth when cleaning the lenses.
Do not attempt to wipe dirty lenses with a dry cloth or
sponge.

315 Fuels, coolants, lubricants etc. - capacities
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index Brake system
(MB Brake fluid [DOT 4+])approx. 0.75 US qt (0.7 l)
Windshield / headlamp washer system
(MB Windshield washer concentrate “S”
1)approx. 8.0 US qt (7.6 l)
Cooling system
(MB Anticorrosion / antifreeze)approx. 12.7 US qt (12.0 l)
Fuel tank
including a reserve of
(Premium unleaded gasoline:
Posted Octane 91 (Avg. of 96 RON / 86 MON))ML320 / ML 500
ML 55 AMGapprox. 22.0 US gal (83.0 l)
approx. 3.2 US gal (12.0 l)
approx. 25.0 US gal (95.0 l)
approx. 3.2 US gal (12.0 l)
Air conditioner system
(R-134a refrigerant and special
PA C l u b r i c a n t (Never R-12))
1 Use MB Windshield Washer Concentrate “S” and water for temperatures above freezing or MB Windshield Washer Concentrate “S” and
commercially available premixed windshield washer solvent / antifreeze for temperatures below freezing. Follow suggested mixing ratios, see
page 259.Fuels, coolants, lubricants etc. Model Capacity