steering MERCEDES-BENZ S CLASS 2003 Repair Manual

350 Practical hintsTowing the vehicle
!To be certain to avoid a possibility of
damage to the drive train, however, we
recommend the drive shaft be discon-
nected at the rear axle drive flange (ve-
hicles with 4MATIC*: disconnected at
the front and rear axle drive flanges) for
any towing beyond a short tow to a
nearby garage.
Warning!
G
If circumstances require towing the vehicle
with all wheels on the ground, always tow
with a tow bar if:

the engine will not run


there is a malfunction in the power sup-
ply or in the vehicle’s electrical system
as that will be necessary to adequately con-
trol the towed vehicle.
Prior to towing the vehicle with all wheels on
the ground, make certain that the SmartKey
is in starter switch position2.
If the SmartKey is left in starter switch
position0 for an extended period of time, it
can no longer be turned in the switch. In this
case, the steering is locked. To unlock, re-
move SmartKey from starter switch and re-
insert.
Warning!
G
With the engine not running, there is no
power assistance for the brake and steering
systems. In this case, it is important to keep
in mind that a considerably higher degree of
effort is necessary to brake and steer the ve-
hicle. Adapt your driving accordingly.iTo signal turns while being towed with
the hazard warning flasher in use, turn
SmartKey in starter switch to
position2 and activate the combina-
tion switch for the left or right turn sig-
nal in the usual manner – only the
selected turn signal will operate.
Upon canceling the turn signal, the haz-
ard warning flasher will operate again.

361 Technical data
Layout of poly-V-belt drive
Layout of poly-V-belt drive
S 430 / S 500
1Automatic belt tensioner
2Power steering pump
3Air conditioning compressor
4Crankshaft
5Coolant pump
6Generator (alternator)
7Idler pulley
S55AMGThe S 55 AMG has two poly-V-belts (belt one
shown in purple/belt two shown in black). 1Idler pulley
2Automatic belt tensioner
3Power steering pump
4Air conditioning compressor
5Crankshaft
6Coolant pump
7Generator (alternator)
8Idler pulley
9Automatic belt tensioner
10Super charger
S600
1Automatic belt tensioner
2Power steering pump
3Air conditioning compressor
4Crankshaft
5Coolant pump
6Generator (alternator)
7Idler pulley
8Idler pulley
9Idler pulley

371 Technical data
Fuels, coolants, lubricants etc.
Fuels, coolants, lubricants etc.
CapacitiesVehicle components and their respective
lubricants must match. Therefore use only
brands tested and recommended by us.Please refer to the Factory Approved Ser-
vice Products pamphlet, or inquire at your
Mercedes-Benz Center.
Model
Capacity
Fuels, coolants, lubricants etc.
Engine with oil filter
S 430
S 500
S 55 AMG
S 600
8.5 US qt. (8.0 l)
8.5 US qt. (8.0 l)
7.9 US qt. (7.5 l)
9.5 US qt. (9.0 l)
Recommended engine oils
Automatic transmission
S 600
9.1 US qt. (8.6 l)
8.1 US qt. (7.7 l)
MB Automatic Transmission Oil
1
1MB part no. 001 989 21 03 10Rear axle
1.7 US qt. (1.6 l)
Hypoid gear oil SAE 85 W 90
Front axle
S 430 4MATIC
S 500 4MATIC
0.63 US qt. (0.6 l)
Hypoid gear oil SAE 85 W 90
Transfer case
S 430 4MATIC
S 500 4MATIC
0.62 US qt. (0.585 l)
MB Automatic Transmission Oil
1
Hydraulic system for ADS or ABC
4.2 US qt. (4.0 l)
MB Hydraulic Fluids
Power steering
approx. 1.1 US qt. (1.0 l)
MB Power Steering Fluid (Pentosin
CHF 11S)
Front wheel hubs
approx. 2.1 oz. (60 g) each
High-temperature roller bearing
grease

382 Technical termsCOMAND
(C
ockpit M
anagement and D
ata Sys-
tem)
Information and operating center for
vehicle sound and communications
systems, including the radio and navi-
gation, as well as for other optional
equipment (CD changer, telephone,
etc.).
Control system
The control system is used to call up
vehicle information and to change
component settings. Information and
messages appear in the multifunction
display. The driver uses the buttons on
the multifunction steering wheel to
navigate through the system and to ad-
just settings.
Cruise control
Driving convenience system for auto-
matically maintaining the vehicle speed
set by the driver.Distronic*
A driving convenience cruise control
system which helps the driver maintain
a pre-selected speed:


If there is no vehicle directly ahead,
the system operates in the same
way as conventional ->cruise con-
trol.


If a slower moving vehicle is ahead,
Distronic will reduce your vehicle
speed to the extent permitted by re-
duced throttle and up to 20% brak-
ing power to maintain the preset
minimum following distance.
Engine number
The number set by the manufacturer
and stamped on the cylinder block to
uniquely identify each engine pro-
duced.Engine oil viscosity
Measurement for the inner friction (vis-
cosity) of the oil at different tempera-
tures. The higher the temperature an
oil can tolerate without becoming thin,
or the lower the temperature it can tol-
erate without becoming viscous, the
better the viscosity.
ESP
(E
lectronic S
tability P
rogram)
Improves vehicle handling and direc-
tional stability.
ETD
(E
mergency T
ensioning D
evice)
Device which deploys in certain frontal
and rear collisions exceeding the sys-
tem's threshold to tighten the seat
belts.
->SRS

383 Technical terms
FSS
(F
lexible S
ervice S
ystem)
Service indicator in the multifunction
display that informs the driver when
the next vehicle maintenance service is
due.
Gear range
Number of gears which are available to
the automatic transmission for shifting.
The automatic gear shifting process
can be adapted to specific operating
conditions using the selector lever.
GPS
(G
lobal P
ositioning S
ystem)
Satellite-based system for relaying
geographic location information to and
from vehicles equipped with special re-
ceivers. Employs CD digital maps for
navigation.
Instrument cluster
The displays and indicator/warning
lamps in the driver’s field of vision, in-
cluding the tachometer, speedometer,
engine temperature and fuel gauge.KEYLESS-GO*
System for entering and operating the
vehicle without the use of a SmartKey.
Kickdown
Depressing the accelerator past the
point of resistance shifts the transmis-
sion down to the lowest possible gear.
This very quickly accelerates the vehi-
cle and should not be used for normal
acceleration needs.
Lock button
Button on the door which indicates
whether the door is locked or un-
locked. Pushing the lock button down
on an individual door from inside will
lock that door.
Memory function*
Used to store three individual seat,
steering wheel and mirror positions for
each SmartKey or, if so equipped, KEY-
LESS-GO* card.Menu
The control system displays are ar-
ranged in menus. Each menu contains
a number of commands for particular
systems. In the Audio menu, for exam-
ple, you will find the commands
Select
radio station
or Operate CD player
.
Using commands, you can directly
change the settings for your vehicle.
MON
(M
otor O
ctane N
umber)
The Motor Octane Number for gasoline
as determined by a standardized meth-
od. It is an indication of a gasoline's
ability to resist undesired detonation
(knocking). The average of both the
MON (Motor Octane Number) and
->RON (Research Octane Number) is
posted at the pump, also known as AN-
TI-KNOCK INDEX.
Multifunction display
Display field in the speedometer used
to present information provided by the
control system.

384 Technical termsMultifunction steering wheel
Steering wheel with buttons for operat-
ing the control system.
Overspeed range
Engine speeds within the red marking
of the tachometer dial. Avoid this en-
gine speed range, as it may result in se-
rious engine damage that is not
covered by the Mercedes-Benz Limited
Warranty.
Parktronic*
System which uses visual and acoustic
signals to assist the driver during park-
ing maneuvers.
Poly-V-belt drive
Drives engine components (alternator,
AC compressor, etc.) from the engine.Power train
Collective term designating all compo-
nents used to generate and transmit
motive power to the drive axles, includ-
ing:


Engine


Clutch/torque converter


Transmission


Transfer case


Drive shaft


Differential


Axle shafts/axles
Program mode selector switch
Used to switch the automatic transmis-
sion between standard operationS and
comfort operationC.
S 55 AMG with steering wheel gearshift
control and manual shift program: in
addition toS andC (see above), you
can useM for manual operationRemote Vehicle Diagnostics
Transmission of vehicle data and cur-
rent location to the Mercedes-Benz
Customer Assistance Center for sub-
scribers to the Tele Aid service.
REST
(Residual engine heat utilization)
Feature that uses the engine heat
stored in the coolant to heat the vehi-
cle interior for a short time after the en-
gine has been turned off.
Restraint systems
Seat belts, belt tensioners, airbags and
child restraint systems. As indepen-
dent systems, their protective func-
tions complement one another.

387 Index
A
ABC 213
Messages in display 297, 299
Setting vehicle level 212, 215
ABS 76, 381
Malfunction indicator lamp 291
Messages in display 298
Warning lamp 291
Accelerator position, automatic transmis-
sion 165
Accident
In case of 49
Activating
Air conditioner (cooling) 184
Air conditioning 184
Air recirculation mode 180
Anti-theft alarm system 83
Central locking (control system) 155
Charcoal filter 182
Distance warning function* 208
Distronic* 204
Easy-entry/exit feature 156
ESP 80
Exterior lamps 121Exterior rear view mirror parking posi-
tion 169
Front and rear fog lamp 121
Hazard warning flasher 124
Headlamps 46
High beams 123
Ignition 31
Ignition with KEYLESS-GO* start/stop
button 33
Immobilizer 52, 82
Rear window defroster 183
Residual heat 185
Seat heater 111, 112
Seat ventilation* 110
Tow-away alarm 84
Windshield wipers 47
Activating steering wheel gearshift control
166
Downshifting 167
Upshifting 166
Adding
Coolant 269
Engine oil 266, 267
Additional turn signals 331Adjustable air vents, rear passenger com-
partment 186
Adjusting 34
Air distribution 178
Air volume 179
Backrest tilt 36
Drive-dynamic seats 159
Exterior rear view mirror 39
Head restraint height 37
Head restraint tilt 37
Inside rear view mirror 38
Instrument cluster illumination 127
Lumbar support 104
Mirrors 38
Multicontour seat* 107
Power seat bench* 113
Seat cushion depth 36, 108
Seat cushion tilt 36
Seat fore and aft adjustment 36
Seat height 36
Seat in the lumbar region 108
Seat in the shoulder region 108
Seats 34
Steering column height 38
Steering column length 38
Steering wheel 37

388 IndexAir conditioning
Turning off 184
Turning on 184
Air pressure see Tire inflation pressure 273
Air recirculation mode 180
Activating 180
Deactivating 181
Air vents, rear passenger compartment
Adjustable 186
Air volume
Adjusting 179
AIRBAG OFF indicator lamp 295
Airbags 57
BabySmart
TM airbag deactivation sys-
tem 69, 381
Children 58
Front 61
Passenger 61
Safety guidelines 60
Side impact 61
Window curtain 61
AIRMATIC 211
Alarm
Audible 75, 83
Canceling 83
Visual 82Alarm system
Anti-theft 82
Alignment bolt 341
Alignment bolt (vehicle tool kit) 323, 381
Antiglare
Automatic 168
Antilock brake system (ABS) 381
Anti-theft alarm system
Arming 83
Canceling alarm 83
Disarming 83
Anti-theft systems 82
Anti-theft alarm system 82
Immobilizer 82
Tow-away alarm 84
Aquaplaning see Hydroplaning 255
Armrest
Storage compartment in front of 225,
226, 227, 228
Ashtray 232
At the gas station 261
ATF (Automatic Transmission Fluid) 268
AUDIO menu 135
Selecting radio station 136
Audio system
CD mode 137Automatic antiglare for rear view mirror
168
Automatic central locking
Activating/deactivating (control sys-
tem) 155
Automatic climate control 174
Air recirculation mode 180
Defrosting 180
Rear window defroster 183
Setting the temperature 177
Automatic headlamp mode 121
Automatic lighting control
Activating 125
Deactivating 125
Automatic locking when driving 102
Automatic transmission 160
Accelerator position 165
Activating steering wheel gearshift
control 166
Comfortable program mode 164
Deactivating steering wheel gearshift
control 167
Emergency operation (Limp Home
Mode) 165
Fluid level 268
Gear ranges 162

389 Index
Gear selector lever position 163
Gear shifting malfunctions 165
Kickdown 165
One-touch gearshifting 161
Program mode selector switch 164
Selector lever position 160
Starting the engine 43
Steering wheel gearshift control
(Speedshift) and manual shift pro-
gram S 55 AMG 166
Transmission fluid 268
Winter program mode 166
Auxiliary cup holder 230
Inserting 230
Removing 231
Auxiliary fuse box 353
B
BabySmart
TM
Airbag deactivation system 69
Compatible child seats 69, 381
Self-test 70
BabySmart
TM airbag deactivation system
381
Backrest supports
Lumbar region 108
Shoulder region 108Backup lamps 332, 336
Bulbs 332
BAS 78, 381
Messages in display 300, 310
Batteries, KEYLESS-GO* card
Check lamp 92
Checking 92
Batteries, SmartKey
Changing 328, 329
Check lamp 88
Checking 88
Battery discharged
Jump starting 347
Battery, vehicle 270, 344
Charging 345
Disconnecting 345
Reconnecting 345
Reinstalling 345
Removing 345
Bi-Xenon headlamps* 381
Block heater* 279
Blocking
Rear window operation 74
Brake assist system (BAS) 381
Brake fluid 262, 373
Brake lamp bulbs 332Brake lamp, high mounted 332
Brake pads
Message in display 302
Brakes 252
Warning lamp 293
Break-in period 250
Bulbs, replacing 331
Additional turn signals 331
Backup lamps 332
Brake lamps 332
Fog lamps 331
Front lamps 331
High beam 331
High mounted brake lamp 332
License plate lamps 332, 336
Low beam 331
Parking and standing lamps 331
Parking lamps 332, 335
Rear fog lamp 332
Rear fog lamps 336
Side marker lamps 331, 335
Standing lamps 331, 332, 335
Tail lamp assemblies 332, 336
Turn signal lamps 331, 332

390 IndexC
CAC (Customer Assistance Center) 381
Calling up
Distronic* settings 142
Range (distance to empty) 145
Service indicator 281
CAN system 381
Cargo tie-down hooks 223
Catalytic converter 259
CD changer* 137
CD mode 137
CD player
Operating 136
Center console 25
AIRBAG OFF indicator lamp 295
Centigrade
Setting temperature units 149
Central locking
Automatic 102
From inside 103
Switch 103
Switching on/off (control system) 155
Unlocking from inside 103
Central locking switch 103Changing
Batteries (SmartKey) 328, 329
CDs 137
KEYLESS-GO* card setting 91
SmartKey setting 155
Vehicle level 213, 216
Charcoal filter 182
Activating 182
Deactivating 182
Charging
Vehicle battery 345
CHECK ENGINE malfunction indicator
lamp 294
Checking
Batteries (KEYLESS-GO* card) 92
Brake fluid 262
Coolant level 268
Oil level 262, 264
Tire inflate pressure 262
Vehicle lighting 262
Vehicle lock status (KEYLESS-GO*
card) 93Child safety 67
Airbags 58
Infant and child restraint systems 62,
67
LATCH child seat anchors 72
Cigarette lighter 233
Cleaning
Cup holder 287
Distronic* system sensor cover 285
Gear selector lever 287
Hard plastic trim items 287
Headlamps 171
Headliner 287
Instrument cluster 287
Leather upholstery 287
Light alloy wheels 286
Parktronic* system sensor 285
Plastic and rubber parts 287
Seat belts 287
Steering wheel 287
Windows 286
Windshield 48
Wiper blades 286