ESP MERCEDES-BENZ SLK CLASS 2003 Service Manual

195 Practical hints
What to do if …?
Problem
Possible cause
Suggested solution
¿
The yellow BAS/ESP malfunction
indicator lamp comes on while
driving.
The ESP is deactivated because of an inter-
rupted power supply. The ABS may still be
operational.

With vehicle stationary and the engine
running, turn the steering wheel com-
pletely to the left and then to the right
to synchronize the ESP.
The BAS has detected a malfunction and
switched off. The brake system is still func-
tioning normally but without the BAS avail-
able.

Continue driving with added caution.

Have the system checked at an autho-
rized Mercedes-Benz Center as soon
as possible.
Failure to follow these instructions in-
creases the risk of accident.
The charging voltage has fallen below
10 volts and the BAS has switched off.

When the voltage is above this value
again, the BAS is operational again.

If necessary, have the alternator and
battery checked.

196 Practical hintsWhat to do if …?Problem
Possible cause
Suggested solution
-
The yellow ABS malfunction indi-
cator lamp and warning comes
on while driving.
The ABS has detected a malfunction and has
switched off. The BAS and ESP are also
switched off. Both indicator lamps come on
with the engine running.
The brake system is still functioning normally
but without the ABS available.

Continue driving with added caution.
Wheels will lock during hard braking
reducing steering capability.

Have the system checked at an autho-
rized Mercedes-Benz Center as soon
as possible.
Failure to follow these instructions in-
creases the risk of an accident.
The charging voltage has fallen below
10 volts and the ABS has switched off.

When the voltage is above this value
again, the ABS is operational again.

If necessary, have the alternator and
battery checked.

230 Practical hintsFlat tirePreparing TIREFIT
Take the TIREFIT kit out of the trunk
(page 208).
1Filler hose
2TIREFIT container

Shake contents of TIREFIT container2.

Screw hose1 on to TIREFIT
container2.
TIREFIT is now ready for use.
Warning!
G
Take care not to allow the contents of
T I R E F I T t o c o m e i n c o n t a c t w i t h h a i r , e y e s o r
clothing. TIREFIT is harmful if inhaled, swal-
lowed or absorbed through the skin. It caus-
es skin, eye and respiratory irritation.
Any contact with eyes or skin should be
flushed immediately with plenty of water.
If clothing comes in contact with TIREFIT,
change clothing as soon as possible.
In case of allergic reaction or rash, consult a
physician immediately.
Warning!
G
Keep TIREFIT out of reach of children.
If swallowed, rinse mouth immediately with
plenty of water and drink plenty of water.
Do not induce vomiting!
Consult a physician immediately.
Keep away from open flame or heat source.

234 Practical hintsFlat tire

Visit an authorized Mercedes-Benz
Center as soon as possible to obtain a
new TIREFIT kit.

Bring used TIREFIT materials to an
authorized Mercedes-Benz Center for
proper disposal.

Replace your TIREFIT container every
four years. Containers are available at
your authorized Mercedes-Benz Cen-
ter.
Sealing tires with TIREFIT kit 2
Small tire punctures, only those in the
tread, can be sealed with TIREFIT.
TIREFIT can be used in ambient tempera-
tures down to -4°F (-20°C).
Warning!
G
Follow recommend tire pressures.
Do not overinflate tires. Overinflating tires
can result in sudden deflation (blowout) be-
cause they are more likely to become punc-
tured or damaged by road debris, potholes
etc.
Do not underinflate tires. Underinflated tires
wear unevenly, adversely affect handling
and fuel economy, and are more likely to fail
from being overheated.
Do not overload the tires by exceeding the
specified vehicle capacity weight (as indicat-
ed by the label on the driver’s door latch
post). Overloading the tires can overheat
them, possibly causing a blowout.
Warning!
G
Keep TIREFIT away from sparks, open flame
or heat source.
Do not smoke.
Warning!
G
Take care not to allow the contents of
TIREFIT to come in contact with hair, eyes or
clothing. TIREFIT is harmful if inhaled, swal-
lowed or absorbed through the skin. It caus-
es skin, eye and respiratory irritation.
Any contact with eyes or skin should be
flushed immediately with plenty of water.
If clothing comes in contact with TIREFIT,
change clothing as soon as possible.
In case of allergic reaction or rash, consult a
physician immediately.Warning!
G
Keep TIREFIT out of reach of children.
If swallowed, rinse mouth immediately with
plenty of water and drink plenty of water.
Do not induce vomiting!
Consult a physician immediately.
Keep away from open flame or heat source.

246 Practical hintsBatteryDisconnecting the battery
Turn off all electrical consumers.

Open the hood (
page 171).

Disconnect the battery negative
lead3.

Remove the cover2 from the positive
terminal.

Disconnect the battery positive lead.
Removing the battery
Remove the screw on the swivel bar.

Remove the swivel bar. Take out the
battery.
Charging and reinstalling battery
Charge battery in accordance with the
instructions of the battery charger
manufacturer.

Reinstall the charged battery. Follow
the previously described steps in re-
verse order.
Reconnecting the battery
Turn off all electrical consumers.

Connect the positive lead and fasten its
cover2.

Connect the negative lead3.
Batteries contain materials that can harm
the environment if disposed of improperly.
Large 12-volt storage batteries contain
lead. Recycling of batteries is the preferred
method of disposal. Many states require
sellers of batteries to accept old batteries
for recycling.Warning!
G
Never charge a battery while still installed in
the vehicle. Gases may escape during charg-
ing and cause explosions that may result in
paint damage, corrosion or personal injury.!Never invert the terminal connections!!The battery, its filler caps and the vent
tube must always be securely installed
when the vehicle is in operation.
iThe following procedures must be car-
ried out following any interruption of
battery power (e.g. due to reconnec-
tion):

Set the clock (
page 90).


Resynchronize the ESP
(page 195).


Re-enter the radio code (see radio
operating instructions).


Resynchronize side windows
(page 128).

249 Practical hints
Towing the vehicle
Towing the vehicle
Mercedes-Benz recommends that the vehi-
cle be transported with all wheels off the
ground using flatbed or appropriate wheel
lift/dolly equipment.When circumstances do not permit the
recommended towing methods, the vehi-
cle may be towed with all wheels on the
ground or front wheels raised only so far as
necessary to have the vehicle moved to a
safe location where the recommended
towing methods can be employed.
!Vehicles with automatic transmission:
Do not tow-start vehicle.!Use flatbed or wheel lift/dolly equip-
ment with key in starter switch turned
to position0.
Do not tow with sling-type equipment.
Towing with sling-type equipment over
bumpy roads will damage radiator and
supports.
To prevent damage during transport,
do not tie down vehicle by its chassis or
suspension parts.
Switch off the tow-away alarm
(page 72) and the automatic central
locking (
page 78).
!If the vehicle is towed with the front
axle raised, the engine must be shut off
(key in starter switch position0 or1).
Otherwise, the ESP will immediately be
engaged and will apply the rear wheel
brakes.
When towing the vehicle with all wheels
on the ground, the selector lever must
be in positionN (manual transmission:
gears disengaged) and the key must be
in starter switch position2.
When towing the vehicle with all wheels
on the ground or the front axle raised,
the vehicle may be towed only for dis-
tances up to 30 miles (50 km) and at a
speed not to exceed 30 mph (50
km/h).
Towing of the vehicle should only be
done using the properly installed tow-
ing eye bolt. Never attach tow cable,
tow rope or tow rod to vehicle chassis,
frame or suspension parts.

253 Practical hintsFuses
Fuses
A special fuse extractor is supplied with
the vehicle tool kit in the trunk.
Spare fuses are supplied inside the corre-
sponding fuse box.
The fuse chart is printed on the cover of
the corresponding fuse box.
The amperages of the fuses are also given
there.
Main fuse box
The main fuse box is located in the engine
compartment on the left hand side.
The main fuse box contains fuses for
interior consumers.
1Main fuse boxOpening

Release clamp (arrow) and lift fuse box
cover1.

Remove fuse box cover.
Closing

Fit fuse box cover1 back into the rear
clamp.

Close fuse box cover until the clamp
engages.
iOnly install fuses that have been tested
and approved by Mercedes-Benz and
that have the specified amperage rat-
ing.
Never attempt to repair or bridge a
blown fuse. Have the cause determined
and remedied by an authorized
Mercedes-Benz Center.

260 Technical dataEngine
EngineModel
SLK 230 Kompressor
(170.449)
1
1The quoted data apply only to the standard vehicle. See an authorized Mercedes-Benz Center for the corresponding data of all special bodies and special equipment.
SLK 320
(170.465)
1
SLK 32 AMG
(170.466)
1
Engine
111
112
112
Mode of operation
4-stroke engine, gasoline injection
4-stroke engine, gasoline
injection
4-stroke engine, gasoline
injection
No. of cylinders
4
6
6
Bore
3.58 in (90.90 mm)
3.54 in (89.90 mm)
3.54 in (89.90 mm)
Stroke
3.48 in (88.40 mm)
3.30 in (84.00 mm)
3.30 in (84.00 mm)
Total piston displacement
140.1 cu.in. (2295 cm
3)
195.2 cu.in. (3199 cm
3)
195.2 cu.in. (3199 cm
3)
Compression ratio
8.8:1
10:1
9:1
Output acc. to SAE J 1349
192 hp / 5500 rpm
(142 kW / 5300 rpm)
215 hp / 5700 rpm
(160 kW / 5700 rpm)
349 hp / 6100 rpm
(260 kW / 6100 rpm)
Maximum torque acc. to
SAE J 1349
200ft.lb/2500rpm
(270 Nm / 2500 rpm)
229ft.lb/3000rpm
(310 Nm / 3000 rpm)
333ft.lb/4400rpm
(450 Nm / 4400 rpm)
Maximum engine speed
5800 rpm
6000 rpm
6200 rpm
Firing order
1-3-4-2
1-4-3-6-2-5
1-4-3-6-2-5
Poly-V-belt
6ft 2in (1875mm) (routingI)
4ft 5in (1355mm) (routingII)
7ft 10in (2390mm)
9ft 6in (2902mm)

269 Technical data
Fuels, coolants, lubricants etc.
Fuels, coolants, lubricants etc.
CapacitiesVehicle components and their respective
lubricants must match. Therefore use only
brands tested and recommended by us.Please refer to the Factory Approved Ser-
vice Products pamphlet, or inquire at your
Mercedes-Benz Center.
Model
Capacity
Fuels, coolants, lubricants etc.
Engine with oil filter
SLK 230 Kompressor
6.1 US qt (5.5 l)
Recommended engine oils
SLK 320
SLK 32 AMG
8.5 US qt (8.0 l)
Automatic transmission*
8.5 US qt (8.0 l)
MB Automatic Transmission Oil
1
1MB part no. 001 989 21 03 10Manual transmission
SLK 230 Kompressor
1.6 US qt (1.5 l)
MB Manual Transmission Oil
2
2MB part no. 001 989 26 03 10
SLK 320
1.9 US qt (1.8 l)
Rear axle
1.4 US qt (1.3 l)
Hypoid gear oil SAE 90, 85 W 90
Power steering
approx. 1.1 US qt (1.0 l)
MB Power Steering Fluid
Front wheel hubs
approx. 1.5oz (43g) each
High temperature roller bearing grease
Brake system
0.5 US qt (0.5 l)
MB Brake Fluid (DOT 4)
Cooling system
SLK 230 Kompressor
approx. 9.8 US qt (9.3 l)
MB 325.0 Anticorrosion/Antifreeze Agent
SLK 320
approx. 11.8USqt (11.2l)
SLK 32 AMG
approx. 15.3USqt (14.5l)

272 Technical dataFuels, coolants, lubricants etc.Premium unleaded gasoline
Fuel requirements
Use only premium unleaded gasoline
meeting ASTM standard D 439:

The octane number (posted at the
pu mp ) m us t b e 91 mi n. It is an a ve ra ge
of both the Research (R) octane num-
ber and the Motor (M) octane number:
(R+M) / 2). This is also known as the
ANTI-KNOCK INDEX.
Unleaded gasoline containing oxygenates
such as ethanol, IPA, IBA and TBA can be
used provided the ratio of any one of these
oxygenates to gasoline does not exceed
10%; MTBE not to exceed 15%.
The ratio of methanol to gasoline must not
exceed 3% plus additional cosolvents.
Using mixtures of ethanol and methanol is
not allowed. Gasohol, which contains 10%
ethanol and 90% unleaded gasoline, can be
used.
These blends must also meet all other fuel
requirements, such as resistance to spark
knock, boiling range, vapor pressure etc..
Gasoline additives
A major concern among engine manufac-
turers is carbon build-up caused by gaso-
line. Mercedes-Benz recommends only the
use of quality gasoline containing additives
that prevent the build up of carbon depos-
its.
After an extended period of using fuels
without such additives, carbon deposits
can build up especially on the intake valves
and in the combustion area, leading to
engine performance problems such as:

Warm-up hesitation


Unstable idle


Knocking/pinging


Misfire


Power loss
Do not blend any specific fuel additives
with fuel. This only results in unnecessary
costs and may be harmful to engine opera-
tion.
!To maintain the engine’s durability and
performance, premium unleaded gaso-
line must be used. If premium unleaded
is not available and low octane fuel is
used, follow these precautions:

Have the fuel tank only partially
filled with unleaded regular and fill
up with premium unleaded as soon
as possible.


Avoid full throttle driving and abrupt
acceleration.


Do not exceed an engine speed of
3000 rpm if the vehicle is loaded
with a light load such as two per-
sons and no luggage.


Do not exceed
2/3of maximum ac-
celerator pedal position if the vehi-
cle is fully loaded or operating in
mountainous terrain.