fuel MERCEDES-BENZ SPRINTER 2006 Service Manual

Component Page
Interior Lamp-Right................. 8W-80-58
Interior Light Switch................ 8W-80-59
Interior Light Switch-Driver........... 8W-80-59
Interior Light Switch-Passenger........ 8W-80-59
Interior Light Switch-Rear............ 8W-80-60
Interior Lighting Connector........... 8W-80-60
Intrusion Sensor No. 1............... 8W-80-60
Intrusion Sensor No. 2............... 8W-80-60
Intrusion Sensor No. 3............... 8W-80-61
Kick Down Switch.................. 8W-80-61
Lateral Acceleration Sensor........... 8W-80-61
License Plate Lamp No. 1............. 8W-80-61
License Plate Lamp No. 2............. 8W-80-61
Locker Switch No. 1................. 8W-80-62
Locker Switch No. 2................. 8W-80-62
Low Fuel Pressure Sensor............ 8W-80-62
Map/Reading Lamp Switch............ 8W-80-62
Marker Lamp Connector............. 8W-80-63
Marker Lamp No. 1-Left Front......... 8W-80-63
Marker Lamp No. 1-Right Front....... 8W-80-63
Marker Lamp No. 2-Left Front......... 8W-80-63
Marker Lamp No. 2-Right Front....... 8W-80-64
Marker Lamp-Left Center............ 8W-80-64
Marker Lamp-Left Rear.............. 8W-80-64
Marker Lamp-Right Center........... 8W-80-64
Marker Lamp-Right Rear............. 8W-80-64
Mass Air Flow Sensor................ 8W-80-65
Master Door Lock Switch............. 8W-80-65
Metering Pump..................... 8W-80-65
Microphone Connector............... 8W-80-65
Oxygen Sensor (OBD)................ 8W-80-66
Panic Alarm Switch................. 8W-80-66
Parking Brake Switch............... 8W-80-66
Power Mirror Motor-Driver........... 8W-80-67
Power Mirror Motor-Passenger......... 8W-80-67
Power Mirror Switch................ 8W-80-67
Power Window Motor-Driver.......... 8W-80-67
Power Window Motor-Passenger........ 8W-80-68
Power Window Switch-Driver.......... 8W-80-68
Power Window Switch-master......... 8W-80-68
Power Window Switch-Passenger....... 8W-80-68
Radio Antenna..................... 8W-80-69
Radio C1.......................... 8W-80-69
Radio C2.......................... 8W-80-69
Radio/Cellular Antenna.............. 8W-80-69
Rain Sensor....................... 8W-80-70
Rain Sensor Control Module........... 8W-80-70
Reading Lamp Connector............. 8W-80-71
Recirculated Air Solenoid Valve........ 8W-80-71
Refrigerant Pressure Sensor........... 8W-80-71
Remote Keyless Entry Antenna........ 8W-80-71
Rollover Switch Assembly............. 8W-80-71
Roof A/C Control Module............. 8W-80-72
Roof A/C Switch.................... 8W-80-72Component Page
Roof A/C Temperature Setting Control . . . 8W-80-72
Roof Fan Motor..................... 8W-80-73
Roof Fan Switch.................... 8W-80-73
Roof Thermotronic Control Module...... 8W-80-73
Seat Belt Switch.................... 8W-80-74
Seat Belt Tensioner-Driver............ 8W-80-74
Seat Belt Tensioner-Passenger......... 8W-80-74
Security System Module C1........... 8W-80-75
Security System Module C2........... 8W-80-75
Sentry Key Remote Entry Module
(SKREEM)...................... 8W-80-76
Shifter Assembly................... 8W-80-76
Siren............................. 8W-80-76
SKREEM Transponder............... 8W-80-77
Speaker-Left Front Door Assembly C1 . . . 8W-80-77
Speaker-Left Front Door Assembly C2 . . . 8W-80-77
Speaker-Left Rear.................. 8W-80-77
Speaker-Right Front Door............ 8W-80-77
Speaker-Right Rear................. 8W-80-78
Speed Control Switch................ 8W-80-78
Steering Angle Sensor............... 8W-80-78
Tail Lamp Assembly-Left............. 8W-80-78
Tail Lamp Assembly-Right............ 8W-80-79
TCS Switch (ASR).................. 8W-80-79
Towing/intrusion Sensor On/Off Switch . . 8W-80-79
Trailer Tow Connector............... 8W-80-80
Trailer Tow Control Module C1 (Except
Retrofit)........................ 8W-80-80
Trailer Tow Control Module C1 (retrofit) . 8W-80-80
Trailer Tow Control Module C2 (Except
Retrofit)........................ 8W-80-81
Transmission Control Module C1....... 8W-80-81
Transmission Control Module C2....... 8W-80-81
Turn Signal No. 1-Left Front.......... 8W-80-82
Turn Signal No. 1-Right Front......... 8W-80-82
Turn Signal No. 2-Left Front.......... 8W-80-82
Turn Signal No. 2-Right Front......... 8W-80-82
Warm Air Auxiliary Heater Assembly
C1............................. 8W-80-83
Warm Air Auxiliary Heater Assembly
C2............................. 8W-80-83
Washer Pump Motor-Front............ 8W-80-83
Water Cycle Valve................... 8W-80-83
Water In Fuel Sensor................ 8W-80-84
Wheel Speed Sensor-Left Front........ 8W-80-84
Wheel Speed Sensor-Left Rear......... 8W-80-84
Wheel Speed Sensor-Right Front....... 8W-80-84
Wheel Speed Sensor-Right Rear........ 8W-80-84
Window Defogger Module-Rear......... 8W-80-85
Window Defogger Switch-Rear......... 8W-80-85
Window Defogger-Left Rear........... 8W-80-86
Window Defogger-Right Rear.......... 8W-80-86
Wiper Motor-Front.................. 8W-80-86
VA8W-80 CONNECTOR PIN-OUTS 8W - 80 - 3

ENGINE CONTROL MODULE C1 (OBD)
CAV CIRCUIT FUNCTION
1 16BL FUEL INJECTOR NO. 1 HIGH-SIDE CONTROL
2 16BL/WT FUEL INJECTOR NO. 4 HIGH-SIDE CONTROL
3 16DG FUEL INJECTOR NO. 3 HIGH-SIDE CONTROL
4 20RD/WT FUEL PRESSURE SOLENOID 12 VOLT SUPPLY
8 18BL/GY FUEL TEMPERATURE SENSOR SIGNAL
10 20RD/YL ENGINE OIL SENSOR 5 VOLT SUPPLY
11 20GY/BL ENGINE OIL SENSOR SIGNAL
12 20BR/RD INTAKE PRESSURE SENSOR GROUND
13 20VT/DG INTAKE PRESSURE SENSOR SIGNAL
14 20BR/DG CAMSHAFT POSITION SENSOR GROUND
15 20DG/BK O2 1/1 PUMP CELL SIGNAL
20 18BK/YL WATER IN FUEL SENSOR SIGNAL
21 18BK/RD CRANKCASE HEATER SIGNAL
25 16BK FUEL INJECTOR NO. 2 HIGH-SIDE CONTROL
26 16BK/WT FUEL INJECTOR NO. 5 HIGH-SIDE CONTROL
28 18RD/BK FUEL QUANTITY SOLENOID 12 VOLT SUPPLY
31 20YL/BL MASS AIR FLOW SENSOR GROUND
32 18DG/BK FUEL TEMPERATURE SENSOR GROUND
35 20BR/BK SENSOR GROUND
36 20VT/RD INTAKE PRESSURE SENSOR 5 VOLT SUPPLY
37 20RD/BL CAMSHAFT POSITION SENSOR 5 VOLT SUPPLY
38 20YL/GY CAMSHAFT POSITION SENSOR SIGNAL
39 20GY O2 1/1 SENSOR CELL SIGNAL
40 20GY/WT O2 1/1 VIRTUAL GROUND
49 16BK/VT FUEL INJECTOR NO. 4 LOW-SIDE CONTROL
50 16BK/DG FUEL INJECTOR NO. 3 LOW-SIDE CONTROL
51 16BK/YL FUEL INJECTOR NO. 5 LOW-SIDE CONTROL
52 20BK/WT FUEL PRESSURE SOLENOID CONTROL
55 18BR WATER IN FUEL SENSOR GROUND
56 20BR/WT ENGINE COOLANT TEMPERATURE SENSOR GROUND
57 20DG/RD ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
59 20DG/VT FUEL PRESSURE SENSOR SIGNAL
61 20BR/VT MASS AIR FLOW SENSOR 5 VOLT SUPPLY
62 20DG/YL O2 1/1 PUMP CELL CONTROL
72 20GY/BL O2 1/1 HEATER CONTROL
73 16BK/RD FUEL INJECTOR NO. 1 LOW-SIDE CONTROL
74 16BK/BL FUEL INJECTOR NO. 2 LOW-SIDE CONTROL
76 18BR/YL FUEL QUANTITY SOLENOID CONTROL
79 18BR/RD WATER IN FUEL SENSOR 12 VOLT SUPPLY
84 20BR/GY FUEL PRESSURE SENSOR GROUND
85 20YL/DG MASS AIR FLOW SENSOR SIGNAL
86 20RD/DG FUEL PRESSURE SENSOR 5 VOLT SUPPLY
87 20DG/WT CRANKSHAFT POSITION SENSOR SIGNAL NO. 1
88 20DG CRANKSHAFT POSITION SENSOR SIGNAL NO. 2
90 20DG/WT EGR VALVE CONTROL
91 18BK/BR CRANKCASE HEATER GROUND
93 16YL/DG BOOST PRESSURE SERVOMOTOR CONTROL
VA8W-80 CONNECTOR PIN-OUTS 8W - 80 - 39

ENGINE CONTROL MODULE C2 (OBD)
CAV CIRCUIT FUNCTION
1 16BK/RD FUSED ENGINE CONTROL RELAY OUTPUT
2 14BR GROUND
3 14BK/BL FUSED ENGINE CONTROL RELAY OUTPUT
4 14BR GROUND
5 14BK/BL FUSED ENGINE CONTROL RELAY OUTPUT
6 14BR GROUND
7 18RD S/C SWITCH 12 VOLT SUPPLY
8 18BR/WT HIGH IDLE ON SIGNAL
10 18WT/RD BOOST PRESSURE SENSOR 5 VOLT SUPPLY
11 18WT/DG BOOST PRESSURE SENSOR SIGNAL
12 18BR/WT SENSOR GROUND
13 18GY/DG ACCEL PEDAL POSITION SENSOR SIGNAL NO. 2
14 18BR/GY ACCEL PEDAL POSITION SENSOR GROUND NO. 2
17 18BR/DG KICKDOWN SWITCH SIGNAL
18 20DG/YL ENGINE RPM
19 18BK FUSED IGNITION SWITCH OUTPUT (RUN-START)
24 18BL/RD ACCEL PEDAL POSITION SENSOR 5 VOLT SUPPLY
25 18BL/DG ACCEL PEDAL POSITION SENSOR SIGNAL NO. 1
26 18BR/BL ACCEL PEDAL POSITION SENSOR GROUND NO. 1
28 18BR/DG INTAKE AIR TEMPERATURE SENSOR GROUND
31 20BL/YL K-ECM
32 20DG ENHANCED ACCIDENT REPORT DRIVER
36 18VT IGNITION SWITCH OUTPUT (START)
37 18DG ACCEL/SET SIGNAL
38 18BK VERIFICATION SIGNAL
42 18DG/WT INTAKE AIR TEMPERATURE SENSOR SIGNAL
43 18BK/RD GLOW PLUG MODULE CONTROL
44 18YL/BL ENGINE CONTROL RELAY CONTROL
50 18YL DECEL/SET SIGNAL
51 18GY OFF SIGNAL
52 18BL RESUME SIGNAL
53 20DG/WT CAN C BUS (+)
54 20DG CAN C BUS (-)
55 18BR/RD FUEL PUMP RELAY CONTROL
58 18VT/DG STARTER MOTOR RELAY CONTROL
VA8W-80 CONNECTOR PIN-OUTS 8W - 80 - 41

ENGINE CONTROL MODULE C4 (EXCEPT OBD) - BLACK
CAV CIRCUIT FUNCTION
1- -
2 20BR/DG CAMSHAFT POSITION SENSOR GROUND
3 20YL/GY CAMSHAFT POSITION SENSOR SIGNAL
4 20BR/GY FUEL PRESSURE SENSOR GROUND
5- -
6- -
7 18GY/YL LOW FUEL PRESSURE SENSOR GROUND
8 18GY/DG LOW FUEL PRESSURE SENSOR 5 VOLT SUPPLY
9- -
10 18BR/RD WATER IN FUEL SENSOR 12 VOLT SUPPLY
11 18BK/YL WATER IN FUEL SENSOR GROUND
12 18RD/BL CAMSHAFT POSITION SENSOR 12 VOLT SUPPLY
13 20RD/DG FUEL PRESSURE SENSOR 5 VOLT SUPPLY
14 20DG/VT FUEL PRESSURE SENSOR SIGNAL
15 20GY/BL ENGINE OIL SENSOR SIGNAL
16 - -
17 20BR/BK SENSOR GROUND
18 20RD/YL ENGINE OIL SENSOR 5 VOLT SUPPLY
19 - -
20 - -
21 20BK/WT FUEL PRESSURE SOLENOID CONTROL
22 18RD/BK FUEL SHUTDOWN SOLENOID 12 VOLT SUPPLY
23 - -
24 - -
25 - -
26 20DG CRANKSHAFT POSITION SENSOR SIGNAL NO. 2
27 20BR/WT ENGINE COOLANT TEMPERATURE SENSOR GROUND
28 - -
29 - -
30 18DG/BK FUEL TEMPERATURE SENSOR GROUND
31 20RD/WT FUEL PRESSURE SOLENOID 12 VOLT SUPPLY
32 20BR/YL FUEL SHUTDOWN SOLENOID CONTROL
33 - -
34 18BR WATER IN FUEL SENSOR SIGNAL
35 - -
36 20DG/RD ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
37 20DG/WT CRANKSHAFT POSITION SENSOR SIGNAL NO. 1
38 18GY/RD LOW FUEL PRESSURE SENSOR SIGNAL
39 18BL/GY FUEL TEMPERATURE SENSOR SIGNAL
40 20RD/YL EGR VALVE CONTROL
VA8W-80 CONNECTOR PIN-OUTS 8W - 80 - 43

ENGINE CONTROL MODULE C5 (EXCEPT OBD) - GRAY
CAV CIRCUIT FUNCTION
1- -
2 14BK COMMON INJECTOR DRIVER NO. 1
3 14BK/YL FUEL INJECTOR NO. 4 CONTROL
4 14BL COMMON INJECTOR DRIVER NO. 2
5 14BK/VT FUEL INJECTOR NO. 2 CONTROL
6- -
7 14BK/DG FUEL INJECTOR NO. 5 CONTROL
8 14BK/RD FUEL INJECTOR NO. 3 CONTROL
9 14BK/BL FUEL INJECTOR NO. 1 CONTROL
ENGINE COOLANT LEVEL SWITCH - BLACK
CAV CIRCUIT FUNCTION
1 20DG/WT/BL ENGINE COOLANT LEVEL SWITCH SIGNAL
2 16BR GROUND
ENGINE COOLANT TEMPERATURE SENSOR - BLACK
CAV CIRCUIT FUNCTION
1 20BR/WT ENGINE COOLANT TEMPERATURE SENSOR GROUND
2 20DG/RD ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
ENGINE OIL SENSOR - BLACK
CAV CIRCUIT FUNCTION
1 20GY/BL ENGINE OIL SENSOR SIGNAL
2 20BR/BK SENSOR GROUND
3 20RD/YL ENGINE OIL SENSOR 5 VOLT SUPPLY
8W - 80 - 44 8W-80 CONNECTOR PIN-OUTSVA

EVAPORATOR TEMPERATURE SENSOR
CAV CIRCUIT FUNCTION
1 18BR/DG EVAPORATOR TEMPERATURE SENSOR SIGNAL
2 18BR/BL SENSOR GROUND
FOG LAMP SWITCH
CAV CIRCUIT FUNCTION
1 16GY/DG/RD LAMP DRIVER
2- -
3 16RD FUSED B(+)
4- -
5- -
6- -
7 18RD/BK FOG LAMP RELAY CONTROL
8- -
9- -
10 16BR GROUND
FUEL INJECTOR NO. 1 - BLACK
CAV CIRCUIT FUNCTION
1 14BK/BL (EXCEPT OBD) FUEL INJECTOR NO. 1 CONTROL
1 16BK/RD (OBD) FUEL INJECTOR NO. 1 LOW-SIDE CONTROL
2 14BK (EXCEPT OBD) COMMON INJECTOR DRIVER NO. 1
2 16BL (OBD) FUEL INJECTOR NO. 1 HIGH-SIDE CONTROL
FUEL INJECTOR NO. 2 - BLACK
CAV CIRCUIT FUNCTION
1 14BK/VT (EXCEPT OBD) FUEL INJECTOR NO. 2 CONTROL
1 16BK/BL (OBD) FUEL INJECTOR NO. 2 LOW-SIDE CONTROL
2 14BL (EXCEPT OBD) COMMON INJECTOR DRIVER NO. 2
2 16BK (OBD) FUEL INJECTOR NO. 2 HIGH-SIDE CONTROL
VA8W-80 CONNECTOR PIN-OUTS 8W - 80 - 45

FUEL INJECTOR NO. 3 - BLACK
CAV CIRCUIT FUNCTION
1 14BK/RD (EXCEPT OBD) FUEL INJECTOR NO. 3 CONTROL
1 16BK/DG (OBD) FUEL INJECTOR NO. 3 LOW-SIDE CONTROL
2 14BK (EXCEPT OBD) COMMON INJECTOR DRIVER NO. 1
2 16DG (OBD) FUEL INJECTOR NO. 3 HIGH-SIDE CONTROL
FUEL INJECTOR NO. 4 - BLACK
CAV CIRCUIT FUNCTION
1 14BK/YL (EXCEPT OBD) FUEL INJECTOR NO. 4 CONTROL
1 16BK/VT (OBD) FUEL INJECTOR NO. 4 LOW-SIDE CONTROL
2 14BK (EXCEPT OBD) COMMON INJECTOR DRIVER NO. 1
2 16BL/WT (OBD) FUEL INJECTOR NO. 4 HIGH-SIDE CONTROL
FUEL INJECTOR NO. 5 - BLACK
CAV CIRCUIT FUNCTION
1 14BK/DG (EXCEPT OBD) FUEL INJECTOR NO. 5 CONTROL
1 16BK/YL (OBD) FUEL INJECTOR NO. 5 LOW-SIDE CONTROL
2 14BL (EXCEPT OBD) COMMON INJECTOR DRIVER NO. 2
2 16BK/WT (OBD) FUEL INJECTOR NO. 5 HIGH-SIDE CONTROL
FUEL LEVEL SENSOR
CAV CIRCUIT FUNCTION
2 20BL/BK FUEL LEVEL SENSOR SIGNAL (+)
3 20BR FUEL LEVEL SENSOR SIGNAL RETURN
8W - 80 - 46 8W-80 CONNECTOR PIN-OUTSVA

FUEL PRESSURE SENSOR - BLACK
CAV CIRCUIT FUNCTION
1 20BR/GY FUEL PRESSURE SENSOR GROUND
2 20DG/VT FUEL PRESSURE SENSOR SIGNAL
3 20RD/DG FUEL PRESSURE SENSOR 5 VOLT SUPPLY
FUEL PRESSURE SOLENOID
CAV CIRCUIT FUNCTION
1 20BK/WT FUEL PRESSURE SOLENOID CONTROL
2 20RD/WT FUEL PRESSURE SOLENOID 12 VOLT SUPPLY
FUEL PUMP (OBD)
CAV CIRCUIT FUNCTION
1 14BK FUEL PUMP RELAY OUTPUT
2 14BR GROUND
FUEL PUMP RELAY (OBD)
CAV CIRCUIT FUNCTION
30 14RD/BK FUSED B(+)
85 18BR/RD FUEL PUMP RELAY CONTROL
86 18BK/RD FUSED ENGINE CONTROL RELAY OUTPUT
87 14BK FUEL PUMP RELAY OUTPUT
87A - -
FUEL QUANTITY CONTROL VALVE (OBD)
CAV CIRCUIT FUNCTION
1 20BK/WT FUEL QUANTITY SOLENOID CONTROL
2 18RD/BK FUEL QUANTITY SOLENOID 12 VOLT SUPPLY
VA8W-80 CONNECTOR PIN-OUTS 8W - 80 - 47

FUEL SHUTDOWN SOLENOID
CAV CIRCUIT FUNCTION
1 20BR/YL FUEL SHUTDOWN SOLENOID CONTROL
2 18RD/BK FUEL SHUTDOWN SOLENOID 12 VOLT SUPPLY
FUEL TEMPERATURE SENSOR
CAV CIRCUIT FUNCTION
1 18DG/BK FUEL TEMPERATURE SENSOR GROUND
2 18BL/GY FUEL TEMPERATURE SENSOR SIGNAL
FUSE BLOCK NO. 1 C1
CAV CIRCUIT FUNCTION
1 INTERNAL FOG LAMP SWITCH OUTPUT
3 INTERNAL HIGH BEAM SWITCH OUTPUT
4 16RD/BL FUSED RIGHT LAMP RELAY OUTPUT
5 INTERNAL HIGH BEAM SELECT
6 INTERNAL FUSED LEFT RELAY OUTPUT
8 INTERNAL LAMP DRIVER
9 INTERNAL FUSED IGNITION SWITCH OUTPUT (RUN-START)
10 INTERNAL FUSED B(+)
11 INTERNAL TURN SIGNAL RELAY OUTPUT
14 INTERNAL GROUND
15 INTERNAL WIPER SWITCH OUTPUT
16 INTERNAL WIPER SWITCH OUTPUT
18 INTERNAL FUSED IGNITION SWITCH OUTPUT (RUN-START)
19 INTERNAL 12 VOLT SUPPLY
21 INTERNAL WIPER ON/OFF SWITCH OUTPUT
22 INTERNAL FUSED B(+)
8W - 80 - 48 8W-80 CONNECTOR PIN-OUTSVA

HORN
CAV CIRCUIT FUNCTION
1 18RD/DG FUSED B(+)
2 18BR GROUND
3 18BK/BL SIREN SIGNAL CONTROL
HORN (VTSS)
CAV CIRCUIT FUNCTION
1 16BK/BR HORN RELAY OUTPUT
2 16BK/YL FUSED IGNITION SWITCH OUTPUT (RUN-START)
IGNITION LOCK SWITCH - BLACK
CAV CIRCUIT FUNCTION
1 20BR GROUND
2 20BL/BK KEY-IN IGNITION SWITCH SIGNAL
INSTRUMENT CLUSTER C1
CAV CIRCUIT FUNCTION
1 20BR FUEL LEVEL SENSOR SIGNAL RETURN
2 20BR/DG AMBIENT TEMPERATURE SENSOR SIGNAL RETURN
4 20WT/GY K-IC/ATC/HBM/CHM
5 20BR/BK PARK BRAKE INDICATOR SIGNAL
7 20BK/DG RIGHT TURN SIGNAL
10 20BL/BK FUEL LEVEL SENSOR SIGNAL (+)
11 20BL/DG AMBIENT TEMPERATURE SENSOR SIGNAL (+)
14 20DG/WT/BL ENGINE COOLANT LEVEL SWITCH SIGNAL
15 20BR/WT FRONT COURTESY LAMPS CONTROL
16 20YL/RD SEAT BELT SWITCH SIGNAL
17 20DG CAN C BUS (-)
18 20DG/WT CAN C BUS (+)
8W - 80 - 54 8W-80 CONNECTOR PIN-OUTSVA