low beam MERCEDES-BENZ SPRINTER 2006 Owner's Manual
[x] Cancel search | Manufacturer: MERCEDES-BENZ, Model Year: 2006, Model line: SPRINTER, Model: MERCEDES-BENZ SPRINTER 2006Pages: 2305, PDF Size: 48.12 MB
Page 1092 of 2305

8W-02 COMPONENT INDEX
Component Page
A/C Auxiliary Fan..................... 8W-42
A/C Auxiliary Fan Relay................ 8W-42
A/C Compressor Clutch................. 8W-42
A/C Compressor Clutch Relay............ 8W-42
A/C Roof Auxiliary Fan................. 8W-42
A/C Roof Auxiliary Fan Relay............ 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Additional Heat Exchanger.............. 8W-42
Additional Heat Exchanger Relay......... 8W-42
Additional Heat Exchanger Switch........ 8W-42
Air Outlet Temperature Sensor........... 8W-42
Airbag Control Module................. 8W-43
Airbag Squibs........................ 8W-43
Ambient Temperature Sensor............ 8W-42
Anti Icing Switch..................... 8W-42
Ash Receiver Lamp.................... 8W-44
Automatic Temperature Control Module.... 8W-42
Auxiliary Heater Control................ 8W-42
Battery............................. 8W-20
Battery Relay-Auxiliary................ 8W-20
Battery-Auxiliary..................... 8W-20
Beam Select Switch.................... 8W-50
Blower Motor Resistor Block............. 8W-42
Blower Motor-Front.................... 8W-42
Blower Stage I Diode................... 8W-42
Body Plug Connector................... 8W-11
Boost Pressure Sensor.................. 8W-30
Boost Pressure Servomotor.............. 8W-30
Boost Pressure Solenoid................ 8W-30
Brake Fluid Level Switch............... 8W-35
Brake Lamp Switch.................... 8W-35
Brake Lamp Switch 4 Pole.............. 8W-35
Brake Pressure Sensor................. 8W-35
Brake Wear Sensors................... 8W-35
CTEL Antenna Connector............... 8W-55
CTEL Connector...................... 8W-55
Cabin Heater Assembly................. 8W-42
Cabin Heater Module.................. 8W-42
Camshaft Position Sensor............... 8W-30
Center High Mounted Stop Lamp......... 8W-51
Central Timer Module.................. 8W-45
Cigar Lighter......................... 8W-41
Cigar Lighter Lamp................... 8W-44
Circulation Pump..................... 8W-42
Circulation Pump Diode................ 8W-42
Circulation Pump Relay-Cabin Heater
Module........................... 8W-42
Clockspring....................... 8W-41, 43
Controller Antilock Brake............... 8W-35
Courtesy Lamps...................... 8W-44
Crankcase Heater..................... 8W-30
Crankshaft Position Sensor.............. 8W-30Component Page
Cylinder Lock Switch-Driver............. 8W-61
D+ Relays........................ 8W-10, 11
Data Link Connector................... 8W-18
Daytime Running Lamp Relays........... 8W-50
Differential Lock Solenoid Valve.......... 8W-31
Dome Lamp.......................... 8W-44
Door Jamb Switch-Rear................. 8W-61
Door Jamb Switches................... 8W-44
Door Jamb Switches-Sliding............. 8W-61
Door Lock Motor/Ajar Switch Assemblies . . . 8W-61
Dosing Pump......................... 8W-42
EGR Valve........................... 8W-30
Electrohydraulic Control Unit............ 8W-31
Engine Control Module................. 8W-30
Engine Control Relay.................. 8W-31
Engine Coolant Level Switch............. 8W-30
Engine Coolant Temperature Sensor....... 8W-30
Engine Oil Sensor..................... 8W-30
Evaporator Temperature Sensor.......... 8W-42
Fan Stage 1 Relay..................... 8W-42
Fog Lamp Relay...................... 8W-50
Fog Lamp Switch..................... 8W-50
Fuel Injectors........................ 8W-30
Fuel Level Sensor..................... 8W-30
Fuel Pressure Sensor.................. 8W-30
Fuel Pressure Solenoid................. 8W-30
Fuel Pump........................... 8W-30
Fuel Pump Relay...................... 8W-30
Fuel Quantity Control Valve............. 8W-30
Fuel Shutdown Solenoid................ 8W-30
Fuel Temperature Sensor............... 8W-30
Fuse Blocks.................... 8W-10, 11, 30
Fuse/Relay Block...................... 8W-11
Fused Ignition Switch Run-Start Relay..... 8W-11
Fuses......................... 8W-10, 11, 42
Generator........................... 8W-20
Glow Plug Control Module.............. 8W-30
Glow Plugs.......................... 8W-30
Grounds............................ 8W-15
Hazard Warning Switch................ 8W-52
Headlamp Adjust Switch................ 8W-50
Headlamp Assemblies............... 8W-50, 52
Headlamp Switch..................... 8W-50
Heated Seat Modules.................. 8W-63
Heated Seat Switches.................. 8W-63
Heater Timer-Auxiliary................. 8W-42
High Idle Switch...................... 8W-30
High Pressure Switch.................. 8W-42
Hood Ajar Switch..................... 8W-39
Horn............................... 8W-41
Horn Relay.......................... 8W-41
Horn Switch......................... 8W-41
VA8W-02 COMPONENT INDEX 8W - 02 - 1
Page 1094 of 2305

8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch Relay............. 8W-10-11
A/C Roof Auxiliary Fan Relay............. 8W-10-11
Airbag Control Module................. 8W-10-19
Automatic Temperature Control Module..... 8W-10-30
Auxiliary Heater Control................ 8W-10-23
Battery........................... 8W-10-6, 11
Battery Relay-Auxiliary.................. 8W-10-6
Beam Select Switch.............. 8W-10-12, 18, 28
Blower Motor Resistor Block........... 8W-10-12, 30
Boost Pressure Servomotor............... 8W-10-29
Brake Lamp Switch.................... 8W-10-20
Brake Lamp Switch 4 Pole............... 8W-10-20
Central Timer Module.................. 8W-10-16
Cigar Lighter........................ 8W-10-23
Circulation Pump Diode................. 8W-10-30
Circulation Pump Relay-Cabin Heater
Module........................ 8W-10-22, 30
Courtesy Lamp-Driver Door.............. 8W-10-24
Courtesy Lamp-Left Sliding Door.......... 8W-10-24
Courtesy Lamp-Passenger Door........... 8W-10-24
Courtesy Lamp-Right Sliding Door......... 8W-10-24
Crankcase Heater..................... 8W-10-29
D+ Relay No. 1..................... 8W-10-9, 10
Data Link Connector................... 8W-10-20
Daytime Running Lamp Relay-Left Side . . . 8W-10-10, 27
Daytime Running Lamp Relay-Right Side . . 8W-10-10, 27
Daytime Running Lamps Relay........... 8W-10-25
Dome Lamp......................... 8W-10-24
EGR Valve.......................... 8W-10-29
Engine Control Module....... 8W-10-12, 15, 19, 29, 34
Engine Control Relay............. 8W-10-12, 29, 34
Fog Lamp Relay...................... 8W-10-28
Fuel Pump....................... 8W-10-12, 30
Fuel Pump Relay................... 8W-10-12, 30
Fuse 1.................. 8W-10-6, 8, 9, 17, 18, 25
Fuse 2....................... 8W-10-6, 8, 11, 18
Fuse 3........................ 8W-10-6, 8, 9, 18
Fuse 4.............. 8W-10-8, 11, 13, 14, 17, 19, 26
Fuse 5.................... 8W-10-8, 9, 11, 14, 20
Fuse 6.................. 8W-10-7, 8, 11, 14, 21, 33
Fuse 7....................... 8W-10-7, 8, 14, 22
Fuse 8....................... 8W-10-7, 9, 12, 23
Fuse 9.................... 8W-10-8, 9, 10, 12, 21
Fuse 10..................... 8W-10-9, 10, 11, 25
Fuse 11........................ 8W-10-9, 10, 26
Fuse 12.......................... 8W-10-7, 27
Fuse 13.......................... 8W-10-7, 27
Fuse 14.......................... 8W-10-7, 28
Fuse 15........................ 8W-10-7, 13, 16
Fuse 16......................... 8W-10-12, 29
Fuse 17......................... 8W-10-12, 29
Fuse 18........................ 8W-10-9, 14, 19
Fuse 19......................... 8W-10-12, 30
Fuse 20........................ 8W-10-7, 12, 30
Fuse 21....................... 8W-10-12, 13, 30
Component Page
Fuse Block No. 1 . 8W-10-3, 11, 12, 13, 14, 15, 18, 19, 20,
21, 22, 23, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34
Fuse Block No. 2.............. 8W-10-10, 17, 25, 26
Fused Ignition Switch Run-Start Relay...... 8W-10-19
G200........................... 8W-10-31, 32
G202........................... 8W-10-10, 19
Generator........................... 8W-10-6
Glow Plug Control Module............... 8W-10-11
Hazard Warning Switch...... 8W-10-13, 14, 21, 31, 32
Headlamp Assembly-Left........ 8W-10-18, 26, 27, 28
Headlamp Assembly-Right....... 8W-10-17, 18, 27, 28
Headlamp Switch........... 8W-10-12, 18, 25, 26, 27
Horn.............................. 8W-10-22
Horn Relay......................... 8W-10-22
Ignition Switch.................. 8W-10-12, 13, 14
Instrument Cluster............... 8W-10-10, 18, 19
Interior Lamp-Left.................... 8W-10-24
Interior Lamp-Middle Front.............. 8W-10-24
Interior Lamp-Middle Rear.............. 8W-10-24
Interior Lamp-Rear No. 1................ 8W-10-24
Interior Lamp-Rear No. 2................ 8W-10-24
Interior Lamp-Right................... 8W-10-24
Lamp Relay-Left...................... 8W-10-26
Lamp Relay-Right..................... 8W-10-17
Mass Air Flow Sensor.................. 8W-10-22
Multi-Function Switch . . 8W-10-12, 13, 14, 18, 21, 25, 26,
27, 28, 31, 32, 33, 34
Optional Equipment Relay........... 8W-10-6, 7, 22
Oxygen Sensor....................... 8W-10-29
Power Distribution Center........... 8W-10-2, 6, 11
Radio........................... 8W-10-16, 23
Radio/Cellular Antenna................. 8W-10-16
Rain Sensor Control Module.............. 8W-10-33
Sentry Key Remote Entry Module.......... 8W-10-22
Shifter Assembly................... 8W-10-14, 19
Starter Motor..................... 8W-10-11, 15
Starter Motor Relay................... 8W-10-15
Tail Lamp Assembly-Left................ 8W-10-26
Tail Lamp Assembly-Right............... 8W-10-17
Trailer Tow Connector.................. 8W-10-17
Transmission Relay.................... 8W-10-22
Turn Signal Relay..................... 8W-10-31
Turn Signal Switch............... 8W-10-13, 26, 31
Turn Signal/Anti-Theft Alarm Relay-Left..... 8W-10-23
Turn Signal/Anti-Theft Alarm Relay-Right.... 8W-10-23
Washer On/Off Switch............... 8W-10-21, 34
Washer Pump Motor-Front............... 8W-10-34
Window Defogger Switch-Rear............ 8W-10-22
Wiper Motor-Front.................... 8W-10-33
Wiper On/Off Relay................. 8W-10-21, 33
Wiper Switch................... 8W-10-21, 32, 33
Wiper/Turn Signal/Engine Start Control
Module............. 8W-10-14, 21, 31, 32, 33, 34
VA8W-10 POWER DISTRIBUTION 8W - 10 - 1
Page 1468 of 2305

HEADLAMP ASSEMBLY-LEFT - BLACK
CAV CIRCUIT FUNCTION
1 16GY/DG/RD LAMP DRIVER
2 16YL/WT FOG LAMP RELAY OUTPUT
3 16BR GROUND
4 16BR GROUND
5 16VT/WT HEADLAMP ADJUST SWITCH OUTPUT
6 16BK/WT LEFT TURN SIGNAL
7 18YL/DG (DRL) DAYTIME RUNNING LAMPS RELAY-LEFT SIDE OUT-
PUT
7 18YL (EXCEPT DRL) HEADLAMP SWITCH OUTPUT
8 16BR GROUND
9 16WT FUSED HIGH BEAM SWITCH OUTPUT
10 16GY/BK LEFT LAMP RELAY OUTPUT
HEADLAMP ASSEMBLY-RIGHT - BLACK
CAV CIRCUIT FUNCTION
1 16GY/DG/RD LAMP DRIVER
2 16YL/WT FOG LAMP RELAY OUTPUT
3 16BR GROUND
4 16BR GROUND
5 16VT/WT HEADLAMP ADJUST SWITCH OUTPUT
6 16BK/DG RIGHT TURN SIGNAL
7 18YL/DG (DRL) DAYTIME RUNNING LAMP RELAY-RIGHT SIDE OUT-
PUT
7 18YL (EXCEPT DRL) HEADLAMP SWITCH OUTPUT
8 16BR GROUND
9 16WT FUSED HIGH BEAM SWITCH OUTPUT
10 16GY/RD RIGHT LAMP RELAY OUTPUT
HEATED SEAT MODULE-DRIVER
CAV CIRCUIT FUNCTION
1 16VT/DG HEATED SEAT SWITCH-DRIVER LOW OUTPUT
2 16VT/RD S366 COMMON CIRCUIT
3 16VT/RD S366 COMMON CIRCUIT
4 16BR GROUND
VA8W-80 CONNECTOR PIN-OUTS 8W - 80 - 51
Page 1640 of 2305

REMOVAL
(1) Disconnect the negative battery cable.
(2) Raise and support the vehicle.
(3) Drain engine oil into a suitable, and appropri-
ately marked container.
(4) Remove engine mount to chassis nuts.
(5) Lower vehicle and install engine support.
(6) Remove the turbo charger heat shield to radia-
tor support bolts.
(7) Raise engine until the weight of the engine no
longer rests on the engine mounts.
(8) Raise and support the vehicle.
(9) Detach the front stabilizer bar at the front axle
and rotate it downward.
(10) Unplug the oil level sensor (Fig. 67).
(11) Remove the oil level sensor retaining screw,
oil level sensor and discard the O-ring (Fig. 67).
INSTALLATION
(1) Seat new O-ring on oil level sensor and lubri-
cate O-ring with clean engine oil (Fig. 67).
(2) Install the oil level sensor into the oil pan and
tighten screw to 124 lbs. in.(14N´m) (Fig. 67).
(3) Connect oil level sensor wiring harness connec-
tor (Fig. 67).
(4) Rotate front stabilizer bar upward and secure
to axle beam. Tighten to 22 lbs.ft. (30 N´m)
(5) Lower the vehicle.
(6) Lower the engine into the mounts.
(7) Remove engine support fixture.(8) Raise and support the vehicle.
(9) Tighten both engine mount to chassis nuts.
(10) Install and tighten oil drain plug.
(11) Lower vehicle and install the appropriate
engine oil.
INTAKE MANIFOLD
REMOVAL
WARNING: NO FIRE, SPARKS OR SMOKING.
STORE FUELS ONLY INTO SUITABLE AND APPRO-
PRIATELY MARKED CONTAINERS, AND WEAR
PROTECTIVE CLOTHING. (Refer to 14 - FUEL SYS-
TEM - WARNING).
WARNING: DO NOT OPEN THE COOLING SYSTEM
UNLESS THE COOLANT TEMPERATURE IS BELOW
90ÉC (194ÉF). OPEN RADIATOR CAP SLOWLY TO
RELEASE PRESSURE. STORE COOLANT ONLY
INTO SUITABLE AND APPROPRIATELY MARKED
CONTAINERS, WEAR PROTECTIVE CLOTHING AND
EYE PROTECTION.
(1) Disconnect the negative battery cable.
(2) Partially drain coolant from the radiator.
(3) Remove the engine cover (Refer to 9 - ENGINE
- REMOVAL).
(4) Remove the high pressure fuel lines (Fig. 68).
Fig. 67 OIL LEVEL SENSOR
1 - OIL PAN
2 - O-RING
3 - WIRING HARNESS
4 - BOLT
5 - OIL LEVEL SENSOR
VAENGINE 9 - 65
Page 1788 of 2305

(12) Remove the torque converter bolts.
(a) Remove the steering gear (1) (Fig. 34) from
the chassis crossmember.
(b) Lower the steering gear (1) (Fig. 34) down-
wards.
(c) Remove the plastic torque converter access
cover (1) (Fig. 35) at back of engine flange.
(d) Rotate engine by hand until bolts (2) (Fig.
35) are in front of opening. Rotate engine forwards
at crankshaft.
(e) To remove bolts, position a ratchet with long
extension and joint nut as shown (Fig. 36).
(f) Remove the two bolts (2) (Fig. 35) at each of
the three locations at circumference of driving
plate.
(13) Remove torque converter drain plug and drain
automatic transmission oil into a clean container. Re-
install the drain plug and torque the plug to 14 N´m
(130 in.lbs.).
(14) Support engine. Insert wooden block between
oil pan and front chassis crossmember beam.
(15) Remove vent hose bracket and tie back to one
side.
Fig. 33 Shift Cable at Transmission
1 - SHIFT CABLE
2 - TRANSMISSION SHIFT LEVER
Fig. 34 Steering Gear
1 - STEERING GEAR
2 - BRACKET
Fig. 35 Torque Converter Access Cover
1 - TORQUE CONVERTER ACCESS COVER
2 - BOLT
Fig. 36 Torque Converter Bolts Access
1 - BOLT
2 - STABILIZER BAR
3 - REINFORCEMENT PLATE
4 - OPENING
5 - CHASSIS CROSSMEMBER
6 - STEERING GEAR
VAAUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION 21 - 45
Page 2158 of 2305

INDEX
ABS INDICATOR.......................8J-9ACCELERATOR PEDAL POSITION SENSOR. . . 14-32
ACCESSORY SWITCH BEZEL............23-56
ADR INDICATOR.....................8J-10
AIR CLEANER ELEMENT................9-21
AIR CLEANER HOUSING................9-21
AIR FILTER ....................24-45, 24-58
AIR OUTLET TEMPERATURE SENSOR....24-16
AIR OUTLETS.......................24-45
AIRBAG CONTROL MODULE.............8O-8
AIRBAG INDICATOR...................8J-11
ALB CONTROLLER....................5-16
ALB LEVER..........................5-16
AMBIENT TEMPERATURE INDICATOR.....8J-11
AMBIENT TEMPERATURE SENSOR.......24-17
ANTENNA BODY & CABLE..............8A-1
ARMREST..........................23-79
ASH RECEIVER......................23-57
ASH RECEIVER / CIGAR LIGHTER LAMP
UNIT..............................8L-30
ASSIST HANDLE.....................23-71
AUDIO..............................8A-1
AUTOMATIC TRANSMISSION NAG1 -
SERVICE INFORMATION................21-3
A - PILLAR TRIM.....................23-70
A / C CLUTCH RELAY.................24-24
A / C COMPRESSOR CLUTCH COIL.......24-12
A / C COMPRESSOR CLUTCH............24-8
A / C COMPRESSOR..................24-66
A / C CONDENSER COVER.............24-52
A / C CONDENSER FAN RELAY..........24-26
A / C CONDENSER HOUSING...........24-52
A / C CONDENSER....................24-69
A / C CONTROL MODULE..............24-28
A / C DISCHARGE LINE................24-71
A / C EVAPORATOR COVER.............24-55
A / C EVAPORATOR HOUSING...........24-55
A / C EVAPORATOR...................24-72
A / C EXPANSION VALVE...............24-73
A / C HEATER CONTROL...............24-12
A / C HIGH PRESSURE SWITCH.........24-30
A / C LOW PRESSURE SWITCH.........24-32
A / C PRESSURE TRANSDUCER.........24-14
BACKLITE - BULKHEAD TRIM PANEL.....23-84
BACKUP LAMP BULB..................8L-5
BASECOAT / CLEARCOAT FINISH........23-77
BATTERY CABLES....................8F-14
BATTERY HOLDDOWN.................8F-13
BATTERY SYSTEM.....................8F-1
BATTERY TRAY......................8F-16
BATTERY............................8F-6
BEARINGS - DIFFERENTIAL CASE.........3-38
BEARING / SEAL - AXLE HUB............3-28
BEARING / SEAL - AXLE................3-24
BELT TENSIONERS.....................7-5
BLOWER MOTOR RELAY...............24-33
BLOWER MOTOR RESISTOR............24-17
BLOWER MOTOR SWITCH........24-19, 24-35
BLOWER MOTOR...............24-47, 24-58
BODY...............................23-1
BOOST PRESSURE SENSOR............14-33
BRAKE INDICATOR...................8J-12
BRAKE LAMP SWITCH.................8L-6
BRAKE LINES.........................5-8
BRAKE PADS / SHOES...................5-8
BRAKE WEAR INDICATOR..............8J-13
BRAKES - ABS........................5-30
BRAKES - BASE........................5-2
BRAKE / PARK LAMP BULB.............8L-7
BULKHEAD TRIM PANEL...............23-72
BUMPERS...........................13-1
BUSHINGS............................2-3
B - PILLAR TRIM.....................23-71
CABIN HEATER.....................24-104
CABLE TENSIONER....................5-24
CABLE..............................8P-2
CABLES.............................5-24
CAMSHAFT POSITION SENSOR..........14-33
CAMSHAFT(S)........................9-28
CARGO LAMP SWITCH................8L-31
CARGO / DOME LAMP BULB............8L-30
CARGO / DOME LAMP UNIT............8L-31
CARPETS AND FLOOR MATS...........23-72
CATALYTIC CONVERTER
................11-3
CENTER BEARING
......................3-9
CENTER HIGH MOUNTED STOP LAMP BULB. . . 8L-8CENTER HIGH MOUNTED STOP LAMP UN.....8L-8
CENTER ROLLER ARM
................23-36CENTER TRACK......................23-37
CENTRAL TIMER MODULE..............8E-1
CHARGE AIR COOLER AND PLUMBING....11-4
CHARGING INDICATOR................8J-14
CHARGING SYSTEM..................8F-17
CHECK VALVE.......................8R-11
CHECK.......................23-13, 23-23
CHIME / BUZZER......................8B-1
CIGAR LIGHTER OUTLET............8W-97-1
CIRCUIT BREAKER.................8W-97-2
CLEARANCE LAMP BULB...............8L-9
CLEARANCE LAMP UNIT................8L-9
CLOCK.............................8J-14
CLOCKSPRING......................8O-12
CLUSTER BEZEL.....................23-55
COLUMN............................19-4
CONNECTOR.......................Intro.-9
CONNECTOR/GROUND/SPLICE
LOCATION........................8W-91-1
CONTROLLER ANTILOCK BRAKE.........8E-3
COOLANT LEVEL SENSOR...............7-13
COOLANT LOW INDICATOR.............8J-15
COOLANT............................7-9
COOLING.............................7-1
COWL TRIM........................23-73
CRANKCASE VENTILATION BREATHER......25-2
CRANKCASE VENTILATION HEATER.......25-1
CRANKSHAFT OIL SEAL - FRONT.........9-42
CRANKSHAFT OIL SEAL - REAR..........9-41
CRANKSHAFT POSITION SENSOR........14-35
CRANKSHAFT........................9-39
CUP HOLDER........................23-57
CYLINDER HEAD COVER(S).............9-33
CYLINDER HEAD......................9-22
DAYTIME RUNNING LAMP RELAY.......8L-10
DEFROSTER DUCTS..................24-47
DIFFERENTIAL........................3-31
DIODE............................Intro.-9
DISC BRAKE CALIPER ADAPTER.........5-14
DISC BRAKE CALIPERS.................5-11
DOME LAMP / INTRUSION SENSOR
BULB..............................8L-33
DOME LAMP / INTRUSION SENSOR......8L-33
DOME / READING LAMP BULB..........8L-32
DOME / READING LAMP UNIT..........8L-32
DOOR GLASS............23-15, 23-30, 23-46
DOOR JAMB SWITCH.................8L-34
DOOR LOCK MOTOR...................8N-1
DOOR OPENING SEALS................23-90
DOOR........................23-14, 23-23
DRIVE BELTS..........................7-5
DRIVER AIRBAG.....................8O-16
DRIVER HEATED SEAT SWITCH.........8G-11
D - PILLAR TRIM.....................23-73
ELECTRIC COOLANT PUMP.............24-75
ELECTRICAL.........................5-30
ELECTROHYDRAULIC UNIT............21-105
ENGINE BLOCK HEATER................7-14
ENGINE BLOCK.......................9-37
ENGINE CONTROL MODULE.............8E-3
ENGINE COOLANT TEMP SENSOR........7-15
ENGINE COOLANT THERMOSTAT.........7-16
ENGINE CRADLE CROSSMEMBER........13-8
ENGINE TEMPERATURE GAUGE.........8J-15
ENGINE..............................9-2
ENTRY / EXIT LAMP BULB.............8L-34
ENTRY / EXIT LAMP UNIT..............8L-35
ESP INDICATOR......................8J-16
EVAPORATOR TEMPERATURE
SENSOR......................24-19, 24-37
EXHAUST GAS RECIRCULATION..........25-4
EXHAUST MANIFOLD..................9-68
EXHAUST PIPE.......................11-3
EXHAUST SYSTEM....................11-1
EXHAUST TUBE.....................24-105
EXTERIOR HANDLE.......23-16, 23-31, 23-35
FAN DRIVE VISCOUS CLUTCH...........7-17
FASTENER IDENTIFICATION...........Intro.-3
FASTENER USAGE...................Intro.-6
FINESSE SANDING / BUFFING & POLISH . . 23-78
FLOOR DISTRIBUTION DUCTS..........24-47
FLUID AND FILTER..................21-131
FLUID CAPACITIES.....................0-5
FLUID COOLER TUBE
.................19-13
FLUID FILL / CHECK LOCATIONS
..........0-5
FLUID RESERVOIR
....................5-15
FLUID TYPES
..........................0-1
FLYWHEEL
...........................9-43FOG LAMP BULB.....................8L-10
FOG LAMP RELAY....................8L-11
FOG LAMP SWITCH...................8L-12
FRAME..............................13-3
FREEWHEELING CLUTCH.............21-135
FRONT BUMPER - STEPS...............13-2
FRONT DOOR INNER BELT
WEATHERSTRIP.....................23-90
FRONT DOOR OUTER BELT
WEATHERSTRIP.....................23-90
FRONT FASCIA.......................13-2
FRONT LAMP UNIT...................8L-13
FRONT POSITION LAMP BULB..........8L-14
FRONT SEAT BELT & RETRACTOR.......8O-20
FRONT SEAT BELT BUCKLE............8O-23
FRONT TURN / PARK / SIDE MARKER
LAMP BULB.........................8L-15
FRONT WHEEL SPEED SENSOR..........5-31
FRONT...............................2-1
FUEL DELIVERY.......................14-6
FUEL DOSING PUMP.................24-106
FUEL DRAIN TUBES..................14-10
FUEL FILL DOOR.....................23-48
FUEL FILTER CLOGGED INDICATOR......8J-17
FUEL FILTER........................14-10
FUEL GAUGE........................8J-17
FUEL INJECTOR.......................14-35
FUEL LEVEL SENDING UNIT / SENSOR....14-28
FUEL LINE.........................24-107
FUEL LINES.........................14-11
FUEL PRESSURE SENSOR.............14-39
FUEL PRESSURE SOLENOID............14-40
FUEL PUMP MODULE.................14-18
FUEL PUMP.........................14-13
FUEL QUANTITY CONTROL VALVE.......14-21
FUEL RAIL PRESSURE SENSOR.........14-12
FUEL RAIL..........................14-22
FUEL SYSTEM........................14-1
FUEL TANK.........................14-23
FUEL TEMPERATURE SENSOR..........14-42
FUSE BLOCK #1...................8W-97-2
FUSE BLOCK #2...................8W-97-3
GAP AND FLUSH.....................23-91
GEAR SELECTOR INDICATOR...........8J-18
GEAR...............................19-7
GEARSHIFT CABLE..................21-138
GEAR - PINION / RING.................3-41
GENERATOR DECOUPLER PULLEY.......8F-19
GENERATOR........................8F-18
GLOVE BOX.........................23-58
GLOW PLUG RELAY....................8I-1
GLOW PLUG..........................8I-1
GRILLE............................23-48
HCU (HYDRAULIC CONTROL UNIT).......5-36
HEADLAMP LEVELING MOTOR..........8L-16
HEADLAMP LEVELING SWITCH.........8L-17
HEADLINER.........................23-73
HEADREST..........................23-79
HEATED GLASS.......................8G-1
HEATED MIRRORS....................8G-9
HEATED SEAT ELEMENT...............8G-12
HEATED SEAT RELAY.................8G-12
HEATED SEAT SENSOR................8G-13
HEATED SEATS ......................8G-10
HEATER CORE.......................24-76
HEATER UNIT......................24-110
HEATING & AIR CONDITIONING..........24-1
HIGH BEAM HEADLAMP BULB..........8L-18
HIGH BEAM INDICATOR...............8J-19
HINGE..................23-17, 23-32, 23-51
HOISTING............................0-5
HOLDING CLUTCH B1................21-143
HOLDING CLUTCH B2................21-148
HOLDING CLUTCHES.................21-141
HOOD.............................23-51
HORN SWITCH.......................8H-1
HORN..............................8H-1
HOSES.............................19-14
HUB / BEARING........................2-4
HVAC HOUSING......................24-48
HYDRAULIC / MECHANICAL..............5-5
IGNITION CONTROL....................8I-1
INLET HOSE........................24-111
INPUT CLUTCH K1
...................21-92
INPUT CLUTCH K2
...................21-97
INPUT CLUTCH K3
..................21-102
INPUT CLUTCHES
....................21-90
INPUT SPEED SENSORS
..............21-153
VAINDEX 1
Description Group-Page Description Group-Page Description Group-Page
Page 2159 of 2305

INSIDE HANDLE ACTUATOR......23-33, 23-36
INSTRUMENT CLUSTER................8J-2
INSTRUMENT PANEL ANTENNA CABLE....8A-2
INSTRUMENT PANEL ASSEMBLY........23-59
INSTRUMENT PANEL CENTER BEZEL.....23-57
INSTRUMENT PANEL DUCTS...........24-51
INTAKE AIR PRESSURE SENSOR........14-43
INTAKE AIR TEMPERATURE SENSOR.....14-42
INTAKE MANIFOLD....................9-65
INTERIOR..........................23-70
INTERMEDIATE SHAFT.................19-4
INTERNATIONAL SYMBOLS...............0-9
INTERNATIONAL SYMBOLS...........Intro.-2
INTRUSION SENSOR...................8Q-1
IN - CAR TEMPERATURE SENSOR.......24-21
JUMP STARTING.......................0-6
KEY / LOCK CYLINDER.................19-5
KNUCKLE.............................2-5
LAMPS / LIGHTING - EXTERIOR..........8L-2
LAMPS / LIGHTING - INTERIOR.........8L-28
LATCH RELEASE CABLE...............23-52
LATCH RELEASE HANDLE..............23-52
LATCH STRIKER.....................23-18
LATCH ..................23-18, 23-33, 23-52
LATCH / LOCK CONTROL...............23-38
LATERAL ACCELERATION SENSOR........5-33
LEFT MOUNT.........................9-55
LEVER..............................5-26
LICENSE PLATE BRACKET..............23-48
LICENSE PLATE LAMP BULB...........8L-19
LICENSE PLATE LAMP UNIT............8L-19
LINKAGE............................19-9
LIQUID LINE........................24-77
LOCK CYLINDER.....................23-18
LOW BEAM HEADLAMP BULB..........8L-20
LOW FUEL INDICATOR................8J-19
LOW OIL LEVEL INDICATOR............8J-20
LOWER BALL JOINT....................2-6
LOWER CONTROL ARM.................2-6
LOWER ROLLER ARM.................23-37
MAINTENANCE INDICATOR.............8J-20
MAINTENANCE SCHEDULES..............0-8
MALFUNCTION INDICATOR LAMP (MIL) . . . 8J-21
MANIFOLD AIR FLOW (MAF) SENSOR....14-44
MASTER CYLINDER...................5-17
MASTER LOCK SWITCH................8N-1
METRIC SYSTEM...................Intro.-6
MODE DOOR CABLES.................24-21
MULTI - FUNCTION INDICATOR..........8J-22
MULTI - FUNCTION SWITCH............8L-21
O2 SENSOR.........................14-45
ODOMETER.........................8J-22
OIL COOLER & LINES..................9-56
OIL FILTER ..........................9-57
OIL JET .............................9-57
OIL PAN .............................9-58
OIL PUMP...........................9-61
OIL PUMP.........................21-154
OIL SENSOR.........................9-64
OIL ................................9-56
OPENING DIMENSIONS................23-93
OUTPUT SHAFT BEARING.............21-156
OUTPUT SHAFT SEAL................21-159
PAINT TOUCH - UP...................23-77
PAINT.............................23-77
PARK BRAKE INDICATOR..............8J-23
PARK BRAKE SWITCH.................8L-21
PARK LOCK CABLE..................21-160
PARKING BRAKE......................5-23
PASSENGER AIRBAG BRACKET.........8O-27
PASSENGER AIRBAG.................8O-24
PASSENGER HEATED SEAT SWITCH.....8G-13
PEDAL..............................5-19
PISTON & CONNECTING ROD............9-45
PISTON RINGS.......................9-52
PISTONS..........................21-163
PLANETARY GEARTRAIN..............21-164
PLUMBING.........................24-61
POWER BRAKE BOOSTER...............5-19
POWER DISTRIBUTION CENTER.......8W-97-3
POWER DISTRIBUTION..............8W-97-1
POWER MIRROR SWITCH..............8N-3
POWER MIRRORS....................8N-3
POWER OUTLET
...................8W-97-3
POWER WINDOW SWITCH
..............8N-5
POWER WINDOWS
....................8N-5
PROP ROD
.........................23-53
PROPELLER SHAFT
.................3-1, 3-7PUMP.............................19-11
QUARTER TRIM PANEL................23-74
QUARTER WINDOW..................23-84
RADIATOR CROSSMEMBER............23-49
RADIATOR FAN.......................7-14
RADIATOR PRESSURE CAP..............7-19
RADIATOR...........................7-17
RADIO..............................8A-2
RAIN SENSOR CONTROL MODULE......8R-15
RAIN SENSOR.......................8R-12
REAR AXLE..........................3-12
REAR A / C CONDENSER FAN...........24-83
REAR A / C EVAPORATOR..............24-84
REAR A / C EXPANSION VALVE..........24-85
REAR BUMPER - STEP.................13-2
REAR CROSSMEMBER - TRANSMISSION . . 13-11
REAR DISCHARGE LINE...............24-88
REAR FASCIA........................13-3
REAR LATCH STRIKER................23-40
REAR LATCH........................23-40
REAR LIQUID LINE...................24-91
REAR RECEIVER / DRIER..............24-94
REAR REFRIGERANT RESERVOIR........24-95
REAR SEAT BACK SHIELD..............23-82
REAR SEAT BELT & RETRACTOR........8O-28
REAR SEAT BELT BUCKLE.............8O-30
REAR SIDE MARKER LAMP BULB.......8L-22
REAR SUCTION LINE..................24-96
REAR TURN LAMP BULB..............8L-23
REAR VIEW MIRROR.................23-75
REAR WHEEL SPEED SENSOR...........5-31
REAR WINDOW DEFOGGER GRID........8G-7
REAR WINDOW DEFOGGER RELAY.......8G-3
REAR WINDOW DEFOGGER SWITCH......8G-4
REAR...............................2-11
RECEIVER / DRIER...................24-79
RECIRCULATION DOOR ACTUATOR......24-22
REFRIGERANT LINE COUPLER..........24-98
REFRIGERANT OIL...................24-81
REFRIGERANT.......................24-80
RELAY...........................8W-97-4
REMOTE KEYLESS ENTRY
TRANSMITTER.......................8N-1
REPEATER LAMP BULB................8L-23
REPEATER LAMP UNIT................8L-24
RESTRAINTS.........................8O-2
RIGHT MOUNT.......................9-56
ROTORS............................5-20
SAFETY LATCH......................23-53
SEAL - PINION........................3-39
SEAT ADJUSTERS - FRONT.............23-81
SEAT BACK CUSHION / COVER - REAR....23-82
SEAT BACK - FRONT..................23-80
SEAT BELT SWITCH..................8O-31
SEAT BELT TENSIONER................8O-32
SEAT BELT TURNING LOOP ADJUSTER . . . 8O-33
SEAT CUSHION - FRONT...............23-80
SEAT CUSHION / COVER - REAR.........23-83
SEATBELT INDICATOR.................8J-24
SEAT - FRONT.......................23-79
SEAT - REAR........................23-81
SECURITY SYSTEM MODULE............8Q-2
SENTRY KEY REMOTE ENTRY MODULE....8Q-2
SERVO..............................8P-2
SHAFT - AXLE DUAL REAR WHEELS......3-27
SHAFT - AXLE SINGLE REAR WHEEL......3-23
SHIFT MECHANISM..................21-168
SHOCK..............................2-13
SHOES..............................5-27
SIDE CURTAIN AIRBAG................8O-35
SIDE IMPACT SENSOR................8O-39
SIDE VIEW MIRROR..................23-49
SIDE VIEW MIRROR - GLASS...........23-50
SIREN..............................8Q-4
SLIDING DOOR......................23-40
SOLENOID.........................21-171
SPARE TIRE CARRIER.................22-12
SPEAKER............................8A-2
SPEED CONTROL.....................8P-1
SPEEDOMETER......................8J-25
SPRING CLAMP PLATES.................2-8
SPRING SHACKLE.....................2-15
SPRING STOP PLATES..................2-9
SPRING
.........................2-7, 2-14
STABILIZER BAR
..................2-9, 2-15
STABILIZER LINK
.................2-10, 2-16
STABILIZER
.........................23-45
STARTER MOTOR RELAY
..............8F-35STARTER MOTOR....................8F-33
STARTING SYSTEM...................8F-28
STEERING ANGLE SENSOR..............5-32
STEERING COLUMN OPENING COVER....23-68
STEERING WHEEL.....................19-6
STEERING...........................19-1
STEPWELL SCUFF PADS...............23-75
STRUT..............................2-10
SUCTION LINE.......................24-81
SUN VISOR.........................23-76
SUPPORT PLATE......................5-23
SUPPRESSOR FILTER - REAR BLOWER
MOTOR............................24-41
SUPPRESSOR FILTER - REAR
CONDENSER FAN....................24-43
SWITCH.............................8P-3
TACHOMETER.......................8J-25
TAIL LAMP UNIT.....................8L-25
TAILPIPE............................11-3
TEMPERATURE CONTROL..............24-38
TEMPERATURE SENSOR...............24-40
TEMPERATURE SENSOR / PARK -
NEUTRAL CONTACT..................21-176
TERMINAL........................Intro.-10
THREADED HOLE REPAIR.............Intro.-6
TIE ROD END ........................19-10
TIME DELAY RELAY....................8L-35
TIMING CHAIN AND SPROCKETS.........9-72
TIMING CHAIN COVER.................9-70
TIMING CHAIN TENSIONER..............9-81
TIRES..............................22-7
TIRES / WHEELS......................22-1
TONE WHEEL........................5-32
TOP COVER.........................23-67
TOP COVER - CLUSTER................23-64
TOP COVER - TRAY...................23-65
TORQUE CONVERTER HUB SEAL.......21-184
TORQUE CONVERTER................21-178
TORQUE REFERENCES...............Intro.-9
TOWING.............................0-7
TRACTION CONTROL INDICATOR........8J-26
TRACTION CONTROL MALFUNCTION
INDICATOR.........................8J-27
TRAILER HITCH......................13-11
TRANSMISSION CONTROL MODULE......8E-6
TRANSPONDER KEY...................8Q-5
TRIM PANEL.............23-18, 23-34, 23-46
TURBOCHARGER SYSTEM..............11-3
TURBOCHARGER......................11-6
TURN SIGNAL INDICATOR..............8J-27
TURN SIGNAL RELAY.................8L-26
UNDERBODY LINES..................24-100
UPPER ROLLER ARM.................23-36
VACUUM PUMP.......................9-54
VALVE COOLER.......................25-6
VALVE SPRINGS......................9-35
VALVE STEM SEALS...................9-34
VALVE ..............................25-5
VEHICLE IDENTIFICATION NUMBER.....Intro.-1
VEHICLE THEFT SECURITY..............8Q-1
VIBRATION DAMPER...................9-53
VOLTAGE REGULATOR.................8F-24
WAIT - TO - START INDICATOR..........8J-28
WASHER FLUID INDICATOR............8J-29
WASHER FLUID LEVEL SWITCH.........8R-16
WASHER HOSES / TUBES..............8R-18
WASHER NOZZLE....................8R-18
WASHER PUMP / MOTOR..............8R-19
WASHER RESERVOIR.................8R-21
WATER IN FUEL SENSOR..............14-30
WATER PUMP........................7-20
WATER VALVE .......................24-83
WATER - IN - FUEL INDICATOR..........8J-29
WHEEL ALIGNMENT...................2-17
WHEELS...........................22-13
WINDOW MOTOR.....................8N-5
WINDOW REGULATOR - MANUAL........23-21
WINDOW REGULATOR - POWER........23-20
WINDSHIELD........................23-85
WIPER ARM........................8R-23
WIPER BLADE.......................8R-26
WIPER LINKAGE.....................8R-28
WIPER MOTOR......................8R-31
WIPER RELAY.......................8R-34
WIPERS/WASHERS....................8R-2
WIRING DIAGRAM INFORMATION......Intro.-1
YAW RATE SENSOR...................5-35
2 INDEXVA
Description Group-Page Description Group-Page Description Group-Page